Description

Sandvik Axera D07-260 Full Documents (Service, Operator, Maintenance Manual and Parts Catalog) [102D2650]

Sandvik Axera D07-260 Index:

OPERATOR’S MANUAL
1. INTRODUCTION TO MACHINE
2. SAFETY INSTRUCTIONS
3. OPERATION INSTRUCTIONS
4. OPERATOR TROUBLESHOOTING
APPENDIX
TECHNICAL SPECIFICATIONS

MAINTENANCE MANUAL
1. INTRODUCTION TO MACHINE
2. SAFETY INSTRUCTIONS
3. IMPORTANCE OF PERIODIC MAINTENANCE
4. PERIODIC MAINTENANCE
APPENDIX
MACHINE LUBRICATION RECOMMENDATION

GENERAL SAFETY INSTRUCTIONS 1
B 00110–2 en 1099
START UP OF A NEW RIG 2
TAKING A NEW RIG INTO USE B 00116–1 en 0300
WARRANTY REGISTRATION FORM
WARRANTY REGISTRATION APPENDIX
WARRANTY RULES
FEED BACK ABOUT TECHNICAL DOCUMENTS B 92000—1 en 0198
SYMBOLS, TUNNEL DRILLING H 6381 GB 500 0386
MAIN CONTACTS IN SANDVIK TAMROCK MARKET AREAS
OPERATOR’S MANUAL B 00142–2 en 0102 3
1. INTRODUCTION TO MACHINE
2. SAFETY INSTRUCTIONS
3. OPERATION INSTRUCTIONS
4. OPERATOR TROUBLESHOOTING
APPENDIX
TECHNICAL SPECIFICATIONS
Axera D07–240 C 6–9520
MAINTENANCE MANUAL B 00466–2 en 1101 4
1. INTRODUCTION TO MACHINE
2. SAFETY INSTRUCTIONS
3. IMPORTANCE OF PERIODIC MAINTENANCE
4. PERIODIC MAINTENANCE
APPENDIX
MACHINE LUBRICATION RECOMMENDATION B 00525–3 en 0100
E

INFORMATION 1
B 00112–1 GB 0198 Safety instructions in maintenance manual
B 00300–1 GB 0198 Technical tables: Measurement conversion and tightening torques
ROCK DRILL 2
C 00640–1 en 0198 Rock drill service card
D 20100–2 GB 1296 Lifting instructions of hydraulic rock drills
B 23700–1 en 0900 Hydraulic rock drill HLX 5 T; Operation and maintenance
D 23700–1 en 0900 Hydraulic rock drill HLX 5 T; Repair instructions
D 28160–6 en 1201 Pressure accumulator for Hydraulic rock drill; Repair instructions
CYLINDER FEED 3
C 31090–1 en 0302 Cylinder feed TTF 500; Maintenance and repair
BOOM 4
B 44900–3 en 0202 Hydraulic TB Boom; Operation and maintenance
C 47150–2 en 0499 Hydraulic cylinders; Repair and adjustment
CARRIER 5
en Operation and maintenance manual for drill carrier TC25001007
DRILLING HYDRAULICS 6
C 50870–1 en 0601 THC 560 Drilling hydraulics for Axera D07; Testing and adjusting
B 57200–2 GB 0197 Variable displacement pump
V 57220–1 en 0198 Variable Displacement pump A10VS0; Repair Instructions
V 57230–2 en 0199 Hydraulic motor OMR, 5 Series
B 58200–1 GB 0198 Symbols for hydraulic and pneumatic equipment
E 2002 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN–33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
AXERA D07-260
TECHNICAL MANUAL
102D2650–1
TUR 0402 / TMK
WATER / AIR SYSTEM 7
C 60250–2 en 0101 Water circuit; Maintenance (Axera series)
B 63250–7 en 0301 SLU 123; Operation and maintenance
V 64107–1 en 0500 Screw compressor CT10, CT16; Operation and Maintenance
ELECTRIC SYSTEM 8
C 70730–2 en 0501 MSE electric system; two boom axera D07, D07S, T08 and T08S;
Maintenance and adjustments
B 75700–1 GB 0593 Electric motors; Service
OTHER COMPONENTS 9
C 80100–6 GB 0195 Automatic cable reel AK 1, AK 2 and AK 3; Maintenance and repair
C 80710–5 GB 0195 Automatic hose reel AL 2 and AL3; Maintenance and adjusting

SERIAL NUMBER: 102D2650–1
MAIN ASSEMBLY ID: 550 144 16
COMPONENT LAY—OUT;
1. CONTENTS
2. IDENTIFICATION CARD
102D2650—1 UNIT IDENTIFICATION CARD
COMPRESSOR IDENTIFICATION CARD
3. SERVICE PARTS
SSU14 SERVICE PARTS FOR AXERA D07
SERVICE PARTS FOR DRILL CARRIER TC 250
SERVICE PARTS FOR ENGINE
4. MAIN ASSEMBLY
550 144 16bA MAIN ASSEMBLY
550 144 13d FINISHING
550 203 67 LIGHT ASSEMBLY
852 475 49 LIGHT

550 124 50eF (0—550 123 81) HOSING, REAR MODULE
550 124 48eF (0—550 123 81) HOSING, CARRIER
550 128 22cD (1—352 562) HOSING, CARRIER / BOOM
352 562 32aD (1—352 562) HOSING, BOOM
550 146 57cE (1—550 144 64) HOSING, DRILLING
550 185 91dE (1—550 144 64) HOSING, DRILLING
550 202 80a (1—328 414) HOSING, WATER
550 184 22bE (0—550 125 96) HOSING
550 184 23bE (0—550 125 96) HOSING
550 065 83a (1—328 414) HOSING
550 134 53E (0—550 006 77) HOSING, CONTROL SYSTEM
550 001 03aG (0—352 571) HOSING, CONTROL PANEL
344 053 04 SHUTTLE VALVE
322 879 31 AIRMIST VALVE
331 382 31 VALVE ASSY
550 143 90a COLLECTING PIECE
235 124 08dA TOOL & GAUGE SET
d 5751011en0800 HOSES, FITTINGS AND ADAPTERS ( JIC );
6. ELECTRIC EQUIPMENT
b755004en0898 ELECTRICAL DRAWINGS READING AND SYMBOLS;
b754003gb0696 ELECTRIC CABLES;
550 144 14b ELECTRIC MODULE
550 146 48aB MAIN SWITCHGEAR SYSTEM
550 056 41a JUNCTION BOX ASSEMBLY
550 093 71a JUNCTION BOX ASSEMBLY
234 839 34B WIRE SET
550 060 26bA JUNCTION BOX ASSEMBLY
106 071 61hG JB25—BOX ASSEMBLY
550 050 48eE JUNCTION BOX ASSEMBLY
105 070 24 CONNECTION CABLE
550 146 51aG ELECTRIC SWITCHGEAR CABINET ASSY
104 955 88B SIGNAL LAMP PANEL
550 056 44a CONTROL BOX ASSEMBLY
550 089 14 MAIN CIRCUIT DIAGRAM
550 060 09B CIRCUIT DIAGRAM
550 060 08B WIRING DIAGRAM
550 042 33D CIRCUIT DIAGRAM
550 042 34F CIRCUIT DIAGRAM
105 878 68B CIRCUIT DIAGRAM FOR SLU
0402 DMPV 102D2650–1 3 / 7
2001 SANDVIK TAMROCK CORP. TAMPERE PLANT
P.O.Box 100
FIN–33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
E
7. REAR MODULE
550 144 09bA REAR MODULE
550 079 49c CABLE REEL
550 079 51b HOSE REEL
331 798 18A HYDR. MOTOR ASSY
813 078 19 HYDR. MOTOR
883 315 59 SLIP RING UNIT
109 280 28 ASSEMBLY OF PULSE WHEEL
325 209 38aEb CONTROL BLOCK ASSY
261 977 02dE EL. OPERATED CONTROL VALVE
886 388 29 DIRECTIONAL CONTROL VALVE
550 051 80 FILLING PUMP ASSY
550 051 78 FILLING PUMP
810 197 09 HAND PUMP
321 970 02 WATER/AIR CONNECTION
550 050 48eE JUNCTION BOX ASSEMBLY
320 933 48A CABLE GUIDE
550 079 83B CABLE ASSEMBLY
550 007 38 COMPRESSOR (376 894 01 )
8. DRILLING MODULE
550 144 11b DRILLING MODULE
550 144 12b DRILLING MODULE
HYDRAULIC ROCK DRILL
550 017 49dc HYDRAULIC ROCK DRILL
152 749 48d FLUSHING
550 034 60c GEARBOX
550 034 75 SPACER
550 034 62c BODY
550 036 25 LOW PRESSURE ACCUMULATOR
550 036 27a HIGH PRESSURE ACCUMULATOR
550 036 29 PRESSURE ACCUMULATOR STABILIZER
550 034 84a CONNECTING PIECE
550 034 85 CONNECTING PIECE
550 065 21b ASSEMBLY KIT
550 065 07 SPECIAL TOOLS FOR ROCK DRILL

550 030 70aAc BOOM TB 60 ASSY LEFT
321 096 48aB HYDR. CYLINDER
325 921 28cG HYDR. CYLINDER
352 567 78 HYDR. CYLINDER
321 886 58bB HYDR. CYLINDER
325 798 28aB HYDR. CYLINDER
325 920 06bE HYDR. CYLINDER
328 798 52dD REAR PART ASSY LEFT
884 247 19 PLUNGER VALVE
884 248 49 PLUNGER VALVE
325 956 98cC ZOOM ASSY
550 031 42bC BOOM HEAD ASSY LEFT
550 031 47cB CRADLE / ACTUATOR ASSY LEFT
880 468 89 TORQUE MOTOR
331 204 97B VALVE ASSY
322 742 98 CONTROL VALVE ASSY
321 845 92 POINTER ASSY
352 303 58aC VALVE MANIFOLD ASSY
352 565 18aA VALVE ASSY
550 030 79bAb BOOM TB 60 ASSY RIGHT
328 799 82eD BOOM’S REAR PART ASSY, RIGHT
325 957 18cC ZOOM ASSY RIGHT
550 031 40bB BOOM HEAD ASSY RIGHT
550 031 46cB CRADLE / ACTUATOR ASSY RIGHT
FEED
550 158 39aBb EXTENSION FEED
550 142 20B CYLINDER
550 067 72B CYLINDER
325 321 68eC FRONT CENTRALIZER
352 212 08cC HOSE REEL ASSY
322 814 48a HYDR. CYLINDER
550 126 29a CYLINDER
209 759 97b JOINED PIECES
322 405 54D HYDR. CYLINDER
550 037 88c CONNECTION PARTS
0402 DMPV 102D2650–1 5 / 7
2001 SANDVIK TAMROCK CORP. TAMPERE PLANT
P.O.Box 100
FIN–33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
E
9. CARRIER MODULE
550 144 10dB CARRIER MODULE
550 098 08 POWER PACK ASSEMBLY
881 855 09a PISTON PUMP
867 673 19a PILOT VALVE
550 064 84 VALVE ASSEMBLY
550 060 72a TANK
263 706 78bC PRESSURE SWITCH ASSY
881 137 59c RETURN FILTER
264 210 91aA COCK
344 016 51aL OIL COOLER
853 502 39 COOLER
550 204 92 CONTROL SYSTEM
550 088 05 OPERATOR’S CONSOLE ASSEMBLY
550 088 06aA CONTROL BLOCK ASSEMBLY
550 015 57 VALVE ASSEMBLY
550 016 71 CONTROL VALVE
550 010 16 CONTROL VALVE
550 008 14aA CONTROL VALVE
881 781 09b BOOM VALVE ASSY
882 612 49 ADJUSTABLE ORIFICE AND L.H VALVE
882 611 19 PISTON CENTERING
882 591 69 LEVER ASSY
550 134 58aE VALVE ASSY
550 014 10eB VALVE ASSEMBLY
887 360 09 PROPORTIONAL VALVE
887 363 89 BASIC MODULE
882 204 89a MECHANICAL ACTIVATING MODULE
882 883 99 HYRD. ACTIVATING MODULE
323 609 28cB RETURN AUTOM. CONTROL BLOCK
328 841 48A CONTROL BLOCK
864 257 79a CONTROL VALVE
064 587 08cC ROTATION CONTROL VALVE
881 266 89 DIRECTIONAL VALVE ELEMENT
550 134 84cB CONTROL ASSY
550 134 83dG CONTROL ASSY
106 150 41hI TERMINAL BOX
550 022 01bA ELECTRIC COMPONENT ASSY
550 205 03C JACK BEAM ASSEMBLY
550 004 37a JACK
852 475 49 LIGHT
550 065 33c STEP BOX
167 296 44aG PRESSURE FILTER ASSY
550 068 77aA WATER SEPARATOR
550 088 52a CARRIER VALVE ASSY 4—BLOCKS
886 388 29 DIRECTIONAL CONTROL VALVE
887 417 79 DIRECTIONAL CONTROL VALVE
550 065 34c STEP BOX
321 042 94aC WATER SEPARATOR
550 004 32b JACK
550 171 27C WATER SEPARATOR
550 060 33cA SAFETY CANOPY ASSEMBLY
323 612 41aA HYDR. CYLINDER
331 834 81 PRESSURE SWITCH ASSY

550 100 36 ADAPTER ASSY
550 196 53 ASSEMBLY
550 188 02A DISTRIBUTOR
264 169 58E DISTRIBUTOR
263 984 48aD DISTRIBUTOR
263 706 78bC PRESSURE SWITCH ASSY
208 244 04bB FLUSHING VALVE ASSY
168 187 42cDb WATER VALVE WF—35 ASSY
168 188 71Bb AIR FLUSHING VALVE ASSY
550 069 65gC MUD SEPARATOR ASSEMBLY
550 120 94a PRESSURE REDUCING VALVE
550 117 56bA SHANK LUBRICATION ASSEMBLY
550 011 06a ASSEMBLY
550 028 91aC TANK
550 028 95bA PUMP UNIT
887 607 19a LUBRICATION PUMP
105 877 38eD SHANK LUBRICATION UNIT
550 028 97bA PUMP UNIT
887 606 99 LUBRICATION PUMP
326 529 42fB BRACKET ASSY
550 113 55aA DRIVING PLATFORM
321 561 11aC INCLINATION GAUGE ASSY
321 561 13C INCLINATION GAUGE ASSY
10. CARRIER FRAME
615 077 33 . . . . . . . . . . . ASSEMBLY
251 492 18 . . . . . . . . . . . FRAME JOINT
253 259 38 . . . . . . . . . . . OSCILLATION
254 286 98 . . . . . . . . . . . FUEL TANK
254 287 18 . . . . . . . . . . . BATTERY HOUSING
252 904 38 . . . . . . . . . . . GREASE PIPING
252 350 08 . . . . . . . . . . . DRIVER’S SEAT
614 968 49 . . . . . . . . . . . WHEEL COMPLETE
253 658 18 . . . . . . . . . . . THROTTLE / BRAKE PEDAL ASSEMBLY PARTS
254 288 48 . . . . . . . . . . . DRIVING PANEL ASSEMBLY PARTS
253 671 48 . . . . . . . . . . . GEAR SHIFTER ASSEMBLY PARTS
11. HYDR. AND ELECTRIC EQUIPMENT
254 289 78 . . . . . . . . . . . HYDRAULIC PIPING
251 025 28 . . . . . . . . . . . STEERING CYLINDER
. . . . . . . . . . . . . . . . . . . . . HOSE STANDARD KEY
457 438 80 . . . . . . . . . . . ELECTRIC SCHEMA
0402 DMPV 102D2650–1 7 / 7
2001 SANDVIK TAMROCK CORP. TAMPERE PLANT
P.O.Box 100
FIN–33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
E
12. ENGINE ASSEMBLY
254 282 88 . . . . . . . . . . . ENGINE ASSEMBLY
254 283 08 . . . . . . . . . . . AIR CLEANER
254 284 38 . . . . . . . . . . . EXHAUST PIPE
254 285 68 . . . . . . . . . . . FUEL PIPING
13. TRANSMISSION
615 076 78 . . . . . . . . . . . TRANSMISSION LINE
881 955 39 . . . . . . . . . . . PROPELLER SHAFT
871 968 09 . . . . . . . . . . . PROPELLER SHAFT
881 956 69 . . . . . . . . . . . PROPELLER SHAFT
254 342 78 . . . . . . . . . . . TRANSMISSION OIL PIPING
615 003 19 . . . . . . . . . . . ENGINE END AXLE
614 997 49 . . . . . . . . . . . POWER–SHIFT TRANSMISSION
14. SERVICE & PARTS INFORMATION
— FEED BACK
— MAIN CONTACTS
— SANDVIK DRILLING TOOLS
— SANDVIK ROCK TOOLS WORLDWIDE
— YOUR OWN INPUT ( E.G.BULLETINS )
15. INDEX LIST
OTH7 — HOW TO USE THE INDEX LIST
— INDEX LIST