Description

Sandvik DD210 Drilling Rig Full Documents (Service, Operator, Maintenance Manual and Parts Catalog) [L19D6995]

Sandvik DD210 Drilling Rig Index:

GENERAL INFORMATIONS
INFORMATIONS GENERAL
LUBRICATION
LUBRIFICATION
ROCK DRILL
PERFORATEUR
DRILL FEED – TURRET
GLISSIERE – TOURELLE
BOOM
BRAS
HYDRAULIC COMPONENTS
COMPOSANTS HYDRAULIQUE
TRAMMING COMPONENTS
CHAINE CINEMATIQUE
DIESEL ENGINE
GROUPE DIESEL
AIR FLUSHING CIRCUIT
CIRCUIT INJECTION AIR
WATER FLUSHING CIRCUIT
CIRCUIT INJECTION EAU
ELECTRIC EQUIPMENT
EOUIPEMENT ELECTRIQUE
OPTIONAL EQUIPMENT
EQUIPMENT OPTIONNEL

Table of contents
1. INTRODUCTION ……………………………………………………………………………….10
1.1. The purpose of instructions………………………………………………….. 10
1.2. Identification ………………………………………………………………………… 10
1.2.1. Product type and serial number ………………………………………………………….. 10
1.2.2. Product manufacturer ……………………………………………………………………….. 11
1.2.3. Manuals ………………………………………………………………………………………….. 11
1.2.4. How to identify the correct manual for the product ………………………………… 11
1.2.5. Validity of the manuals ……………………………………………………………………… 11
1.2.6. Marking of the product ………………………………………………………………………. 12
1.3. Copyright notice…………………………………………………………………… 14
1.4. Definitions …………………………………………………………………………… 15
2. SAFETY AND ENVIRONMENTAL INSTRUCTIONS ……………………………..18
2.1. Safety labels, safety messages and signals…………………………… 18
2.1.1. Signal words ……………………………………………………………………………………. 18
2.1.2. General hazard symbol …………………………………………………………………….. 18
2.1.3. Mandatory actions symbols ……………………………………………………………….. 19
2.1.4. Prohibited actions symbols ………………………………………………………………… 20
2.1.5. Hazard symbols ……………………………………………………………………………….. 21
2.1.6. Labels on product …………………………………………………………………………….. 24
2.2. User obligations …………………………………………………………………… 32
2.2.1. Managing work related hazards …………………………………………………………. 33
2.2.2. Scheduled safety inspections and preventive maintenance ……………………. 33
2.2.3. Personal protective equipment …………………………………………………………… 34
2.3. Product Limitations………………………………………………………………. 35
2.3.1. Intended use ……………………………………………………………………………………. 35
2.3.2. Prohibited use ………………………………………………………………………………….. 35
2.3.3. Center of gravity ………………………………………………………………………………. 36
2.3.4. Maximum inclination angles during tramming and parking ……………………… 37
2.3.5. Maximum inclinations angles during operating ……………………………………… 37
2.3.6. Modifications ……………………………………………………………………………………. 38

2.4. Hazard zones ……………………………………………………………………….. 39
2.4.1. During tramming and setting up ………………………………………………………….. 39
2.4.2. During drilling and boom movements ………………………………………………….. 40
2.4.3. Operator’s visibility ……………………………………………………………………………. 42
2.5. Safeguarding ……………………………………………………………………….. 44
2.5.1. Guards ……………………………………………………………………………………………. 44
2.5.2. Safety telescopic canopy …………………………………………………………………… 46
2.5.3. Access detector (optional) …………………………………………………………………. 47
2.6. Complementary protective measures ……………………………………. 48
2.6.1. Use of emergency stop function …………………………………………………………. 48
2.6.2. Use of ABA emergency/parking brakes ……………………………………………….. 51
2.6.3. Use of battery master switch and main circuit breaker …………………………… 53
2.6.4. Emergency exit ………………………………………………………………………………… 55
2.6.5. Safe access to machinery and three point support ………………………………… 55
2.6.6. Fire risk control measures ………………………………………………………………….. 56
2.7. Protection against emission hazards…………………………………….. 65
2.7.1. Noise ………………………………………………………………………………………………. 65
2.7.2. Vibration …………………………………………………………………………………………..65
2.7.3. Dust ………………………………………………………………………………………………… 66
2.8. Emergency procedures ………………………………………………………… 67
2.9. Safety considerations for maintenance …………………………………. 68
2.9.1. Daily inspections and tasks for operators …………………………………………….. 68
2.9.2. Tasks which require definite technical skills and maintenance training …….. 69
2.10. Environment ………………………………………………………………………… 70
2.10.1. Decommissioning ……………………………………………………………………………. 70
2.10.2. Dismantling ……………………………………………………………………………………. 70
2.10.3. Disposal ………………………………………………………………………………………… 71
2.11. Potential product related hazards identified by the user ………… 72
2.12. Incident reporting…………………………………………………………………. 72
3. INTRODUCTION TO PRODUCT …………………………………………………………74
3.1. Machine orientation ……………………………………………………………… 74
3.2. Main circuits and components………………………………………………. 74
Copyright © Sandvik Mining and Construction
ID: 7849 6238 en – G-09-07-2018 ER-GN-GP
OPERATOR’S MANUAL DD210
7 (238)
3.3. Tramming compartment instruments and controls ……………….. 84
3.4. Drilling compartment ……………………………………………………………. 89
3.5. Safety wire on the feed (only with rod clamp) ………………………… 97
3.5.1. Safety wire electric switch …………………………………………………………………. 99
3.5.2. How to tie the safety wire to the feed? ………………………………………………. 100
3.6. Main fuses and circuit breakers…………………………………………… 101
3.6.1. Control panel …………………………………………………………………………………. 101
3.6.2. Standard & ULC-CSA main switch and circuit breakers ……………………….. 104
3.6.3. 1000V main switch and circuit breakers …………………………………………….. 105
3.6.4. Fault current and overcurrent protection switchgear VYK (optional) ………. 106
4. OPERATING INSTRUCTIONS ………………………………………………………….110
4.1. Operator’s instructions……………………………………………………….. 110
4.2. Main safety hazards in use or maintenance work…………………. 111
4.3. Electric system operator’s safety instructions……………………… 113
4.4. Assembly and checking of a new machine ………………………….. 115
4.5. Daily checks……………………………………………………………………….. 116
4.5.1. Checking the tires condition, pressure and nuts tightness ……………………. 118
4.5.2. Routine checks before starting a shift ……………………………………………….. 120
4.6. Emergency/parking brakes test …………………………………………… 131
4.7. Tramming …………………………………………………………………………. 134
4.7.1. Machine in tramming and parking positions ………………………………………. 134
4.7.2. Starting the engine …………………………………………………………………………. 136
4.7.3. Electric cable …………………………………………………………………………………. 139
4.7.4. Moving the machine ……………………………………………………………………….. 142
4.7.5. Stopping the machine ……………………………………………………………………… 145
4.7.6. Parking the machine ……………………………………………………………………….. 146
4.8. Setting the machine before operation………………………………….. 147
4.8.1. Setting-up the machine in the drift …………………………………………………….. 147
4.8.2. Use of stabilizers ……………………………………………………………………………. 150
4.8.3. Electric power ………………………………………………………………………………… 151
4.8.4. Access detector (optional) ……………………………………………………………….. 152

4.9. Drilling …………………………………………………………………………. 161
4.9.1. Drilling functionality …………………………………………………………………………. 161
4.9.2. Collaring a hole ………………………………………………………………………………. 169
4.9.3. Normal drilling ………………………………………………………………………………… 170
4.9.4. Manual percussion ………………………………………………………………………….. 171
4.9.5. Reaming operation ………………………………………………………………………….. 171
4.9.6. Drilling adjustment ………………………………………………………………………….. 172
4.9.7. Correcting drilling direction ………………………………………………………………. 173
4.9.8. CFX Feed settings ………………………………………………………………………….. 174
4.9.9. Some drilling tips …………………………………………………………………………….. 178
4.9.10. Drilling parameters ………………………………………………………………………… 179
4.9.11. During drilling ……………………………………………………………………………….. 181
4.9.12. Drilling imperatives ………………………………………………………………………… 181
4.9.13. Changing the drill steel / drill bit ………………………………………………………. 182
4.9.14. Ending a shift ……………………………………………………………………………….. 189
5. SPECIAL INSTRUCTIONS ……………………………………………………………….192
5.1. Removing the rod clamp and replacing its half guides…………. 192
5.2. Use of stabilizers in case of diesel engine failure
(default mode)…………………………………………………………………….. 195
5.3. Short distance towing…………………………………………………………. 199
5.4. Cable end limit switches……………………………………………………… 204
5.5. Transporting ………………………………………………………………………. 205
5.5.1. Transportation on a platform …………………………………………………………….. 205
5.6. Lifting methods and lifting points ……………………………………….. 207
5.7. Washing the rig ………………………………………………………………….. 210
5.8. Storing instructions ……………………………………………………………. 211
6. TROUBLESHOOTING ……………………………………………………………………..214
7. TECHNICAL SPECIFICATIONS ……………………………………………………….216

SECTION 1 HYDRAULIC AND ELECTRIC DIAGRAMS
SCHEMAS HYDRAULIQUES ET ELECTRIQUES
SECTION 2 ROCK DRILL, FLUSHING HEAD
PERFORATEUR, TETE D’INJECTION
SECTION 3 DRILL FEED
GLISSIERE
SECTION 4 BOOM
BRAS
SECTION 5 DRILLING COMPARTMENT
POSTE DE FORATION
SECTION 6 DRILLING HYDRAULIC COMPONENTS
COMPOSANTS HYDRAULIQUES DE FORATION
SECTION 7 TRAMMING COMPARTMENT
POSTE DE CONDUITE
SECTION 8 DIESEL POWER PACK
GROUPE THERMO HYDRAULIQUE
SECTION 9 POWER TRAIN
CHAINE CINÉMATIQUE
SECTION 10 ELECTRIC POWER PACK
GROUPE ELECTRO HYDRAULIQUE
SECTION 11 ELECTRIC COMPONENTS
COMPOSANTS ELECTRIQUES
SECTION 12 WATER FLUSHING CIRCUIT
CIRCUIT INJECTION EAU
SECTION 13 COMPRESSED AIR CIRCUIT
CIRCUIT AIR COMPRIME
SECTION 14 FUEL TANK
RESERVOIR GAS-OIL
SECTION 15 CARRIER
PORTEUR
SECTION 16 SAFETY CANOPY
TOIT DE PROTECTION
SECTION 17 OPTIONAL EQUIPMENTS
OPTIONS
SECTION 18 HYDRAULIC HOSES
FLEXIBLES HYDRAULIQUES
SECTION 19 SPECIAL EQUIPMENTS
EQUIPEMENTS SPECIAUX

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