Sandvik DL331 Underground Drill Rig Full Documents (Service, Operator, Schematics Manual and Parts Catalog) [D6596]

Sandvik DL331 Underground Drill Rig Full Documents (Service, Operator, Schematics Manual and Parts Catalog) [D6596]

Sandvik DL331 Underground Drill Rig Contents:

Service Manual

SECTION 01 GENERAL INFORMATIONS

SECTION 02 LUBRICATION

SECTION 03 ROCK DRILL

SECTION 04 DRILL FEED – TURRET

SECTION 05 BOOM

SECTION 06 HYDRAULIC COMPONENTS

SECTION 07 TRAMMING COMPONENTS

SECTION 08 DIESEL ENGINE

SECTION 09 AIR FLUSHING CIRCUIT

SECTION 10 WATER FLUSHING CIRCUIT

SECTION 11 ELECTRIC EQUIPMENT

SECTION 12 OPTIONAL EQUIPMENT

Operator Manual

1. INTRODUCTION ……………………………………………………………………………….12
1.1. The purpose of instructions………………………………………………….. 12
1.2. Identification ………………………………………………………………………… 12
1.2.1. Product type and serial number ………………………………………………………….. 12
1.2.2. Product manufacturer ……………………………………………………………………….. 13
1.2.3. Manuals ………………………………………………………………………………………….. 13
1.2.4. How to identify the correct manual for the product ………………………………… 13
1.2.5. Validity of the manuals ……………………………………………………………………… 13
1.2.6. Marking of the product ………………………………………………………………………. 14
1.3. Copyright notice…………………………………………………………………… 15
1.4. Definitions …………………………………………………………………………… 15
2. SAFETY AND ENVIRONMENTAL INSTRUCTIONS ……………………………..18
2.1. Safety labels, safety messages and signals…………………………… 18
2.1.1. Signal words ……………………………………………………………………………………. 18
2.1.2. General hazard symbol …………………………………………………………………….. 18
2.1.3. Mandatory actions symbols ……………………………………………………………….. 19
2.1.4. Prohibited actions symbols ………………………………………………………………… 20
2.1.5. Hazard symbols ……………………………………………………………………………….. 21
2.1.6. Labels on product …………………………………………………………………………….. 24
2.2. User obligations …………………………………………………………………… 32
2.2.1. Managing work related hazards …………………………………………………………. 33
2.2.2. Scheduled safety inspections and preventive maintenance ……………………. 33
2.2.3. Personnal protective equipment …………………………………………………………. 34
2.3. Product Limitations………………………………………………………………. 35
2.3.1. Intended use ……………………………………………………………………………………. 35
2.3.2. Prohibited use ………………………………………………………………………………….. 35
2.3.3. Center of gravity ………………………………………………………………………………. 36
2.3.4. Maximum inclination angles during tramming and parking ……………………… 37
2.3.5. Maximum inclinations angles during boom movements …………………………. 37
Copyright © Sandvik Mining and Construction
ID: 7849 5514 en – N-24-10-2016 FB-PM-GP
DL331 OPERATOR’S MANUAL
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2.3.6. Modifications ……………………………………………………………………………………. 38
2.4. Hazard zones ……………………………………………………………………….. 39
2.4.1. During tramming and setting up ………………………………………………………….. 39
2.4.2. During drilling and boom movements ………………………………………………….. 41
2.4.3. Operator’s visibility ……………………………………………………………………………. 43
2.5. Safeguarding ……………………………………………………………………….. 46
2.5.1. Guards ……………………………………………………………………………………………. 46
2.5.2. Safety telescopic canopy …………………………………………………………………… 49
2.5.3. Access detector (Optional) …………………………………………………………………. 50
2.6. Complementary protective measures ……………………………………. 51
2.6.1. Use of emergency stop function …………………………………………………………. 51
2.6.2. Use of emergency / parking or ABA (Optional) brakes …………………………… 52
2.6.3. Use of batteries master switches and electric main circuit breaker ………….. 54
2.6.4. Emergency exit ………………………………………………………………………………… 56
2.6.5. Safe access to machinery and three-point support ………………………………… 57
2.6.6. Fire risk control measures ………………………………………………………………….. 58
2.7. Protection against emission hazards…………………………………….. 68
2.7.1. Noise ………………………………………………………………………………………………. 68
2.7.2. Vibration …………………………………………………………………………………………..68
2.7.3. Dust ………………………………………………………………………………………………… 69
2.8. Emergency procedures ………………………………………………………… 70
2.9. Safety considerations for maintenance …………………………………. 71
2.9.1. Daily inspections and tasks for operators …………………………………………….. 71
2.9.2. Tasks which require definite technical skills and maintenance training …….. 72
2.10. Environment ………………………………………………………………………… 73
2.10.1. Decommissioning ……………………………………………………………………………. 73
2.10.2. Dismantling ……………………………………………………………………………………. 73
2.10.3. Disposal ………………………………………………………………………………………… 74
2.11. Potential product related hazards identified by the user ………… 75
2.12. Incident reporting…………………………………………………………………. 75
3. INTRODUCTION TO PRODUCT …………………………………………………………78
3.1. Machine orientation ……………………………………………………………… 78

3.2. Main circuits and components………………………………………………. 79
3.3. Instruments and controls ……………………………………………………… 92
3.3.1. Tramming compartment ……………………………………………………………………. 92
3.3.2. Drilling compartment ……………………………………………………………………….. 102
3.4. Main fuses and circuit breakers…………………………………………… 116
3.4.1. Standard electric cabinet …………………………………………………………………. 116
3.4.2. 1000V electric cabinet …………………………………………………………………….. 118
3.4.3. ULC/CSA electric cabinet ………………………………………………………………… 120
3.4.4. Fault current and overcurrent protection switchgear VYK (Optional) ……… 122
4. OPERATING INSTRUCTIONS ………………………………………………………….126
4.1. Operator’s instructions……………………………………………………….. 126
4.2. Main safety hazards in use or maintenance work…………………. 127
4.3. Electric system operator’s safety instructions……………………… 129
4.4. Assembly and checking of a new machine ………………………….. 131
4.5. Daily checks……………………………………………………………………….. 132
4.5.1. Checking the tires condition, pressure and nuts tightness ……………………. 134
4.5.2. Routine checks before starting a shif ………………………………………………… 136
4.6. Brakes tests ……………………………………………………………………….. 154
4.6.1. Emergency / parking brake test ………………………………………………………… 155
4.6.2. Service brake tests …………………………………………………………………………. 157
4.7. Tramming …………………………………………………………………………. 159
4.7.1. Machine in tramming and parking positions ………………………………………… 159
4.7.2. Starting the engine …………………………………………………………………………. 160
4.7.3. Electric cable ………………………………………………………………………………… 165
4.7.4. Moving the machine ……………………………………………………………………….. 167
4.7.5. Stopping the machine ……………………………………………………………………… 169
4.7.6. Parking the machine ……………………………………………………………………….. 170
4.8. Drilling …………………………………………………………………………. 171
4.8.1. Setting-up the machine in the drift …………………………………………………….. 171
4.8.2. Use of stabilizers ……………………………………………………………………………. 173
4.8.3. Electric power ………………………………………………………………………………… 174
4.8.4. Access detector (Optional) ………………………………………………………………. 176
Copyright © Sandvik Mining and Construction
ID: 7849 5514 en – N-24-10-2016 FB-PM-GP
DL331 OPERATOR’S MANUAL
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4.8.5. Parallelism setting …………………………………………………………………………… 184
4.8.6. Drilling functionality …………………………………………………………………………. 186
4.8.7. Collaring a hole ………………………………………………………………………………. 195
4.8.8. Normal drilling ………………………………………………………………………………… 195
4.8.9. Some drilling tips …………………………………………………………………………….. 197
4.8.10. Drilling parameters ………………………………………………………………………… 198
4.8.11. During drilling ……………………………………………………………………………….. 200
4.8.12. Drilling imperatives ………………………………………………………………………… 200
4.8.13. Changing the drill steel / drill bit ………………………………………………………. 201
4.9. Adding and removing rods………………………………………………….. 208
4.9.1. Loosing of the rod threads ……………………………………………………………….. 208
4.9.2. Addings rods ………………………………………………………………………………….. 209
4.9.3. Removing rods ……………………………………………………………………………….. 210
4.10. Special circumstances………………………………………………………… 211
4.10.1. Removing a jammed drilling rod ……………………………………………………… 211
4.10.2. Shank change procedure ……………………………………………………………….. 212
4.11. Ending a shift……………………………………………………………………… 216
5. ARCTIC PACKAGE (OPTIONAL) ……………………………………………………..218
5.1. Operating the Arctic package ……………………………………………… 218
5.2. Antifreeze tank……………………………………………………………………. 220
6. SPECIAL INSTRUCTIONS ……………………………………………………………….224
6.1. Removing the rod clamp from the feed (LHF) and replacing its
half guides …………………………………………………………………………. 224
6.2. Adjusting / replacing the rod clamp half guides …………………… 227
6.3. Use of stabilizers in case of diesel engine failure
(default mode)…………………………………………………………………….. 229
6.4. Short distance towing…………………………………………………………. 233
6.5. Long distance towing …………………………………………………………. 239
6.5.1. Towing with the engine in operating condition …………………………………….. 239
6.5.2. Towing with a faulty engine ………………………………………………………………. 239
6.6. Electric cable end limit swiches ………………………………………….. 240
6.7. Transporting ………………………………………………………………………. 241

6.8. Lifting methods and lifting points ……………………………………….. 243
6.9. Washing the rig ………………………………………………………………….. 246
6.10. Storing instructions ……………………………………………………………. 247
7. TROUBLESHOOTING ……………………………………………………………………..250
7.1. Deutz electronic regulator: EMR 2 (Optional)……………………….. 251
7.1.1. Description of functions …………………………………………………………………… 251
7.1.2. Troubleshooting ……………………………………………………………………………… 252
8. TECHNICAL SPECIFICATIONS ……………………………………………………….256

Parts Manual

SECTION 1 HYDRAULIC AND ELECTRIC DIAGRAM
SECTION 2 ROCK DRILL, FLUSHING HEAD
SECTION 3 DRILL FEED
SECTION 4 BOOM
SECTION 5 DRILLING COMPARTMENT
SECTION 6 DRILLING HYDRAULIC COMPONENTS
SECTION 7 TRAMMING COMPARTMENT
SECTION 8 DIESEL POWER PACK
SECTION 9 POWER TRAIN
SECTION 10 ELECTRIC POWER PACK
SECTION 11 ELECTRIC COMPONENTS
SECTION 12 WATER FLUSHING CIRCUIT
SECTION 13 COMPRESSED AIR CIRCUIT
SECTION 14 HYDRAULIC TANK
SECTION 15 CARRIER
SECTION 16 SAFETY CANOPY / CABIN
TOIT DE PROTECTION / CABINE
SECTION 17 OPTIONAL EQUIPMENT
OPTIONS
SECTION 18 HYDRAULIC HOSES
SECTION 19 SPECIAL EQUIPMENTS

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