Description
Sumitomo SH135X-3B, SH135XU-3B Hydraulic Excavator Operators Manual (WDL1254-0W)
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Sumitomo SH135X-3B, SH135XU-3B Hydraulic Excavator Index:
Table of Contents
To the Owner
To the Owner ……………………………………………. 0-1
Safety Labels …………………………………………….. 0-2
For Safe Driving ………………………………………… 0-4
Safety Section ……………………………………. 0-7
Precaution Identification Plates (DECALS) ……. 0-8
Identification Plates inside the Cabin …………….. 0-12
Outside Identification Plate ……………………………
Precaution Identification Plates on Parts (Examples) … 0-16
Prior to Operation ………………………………………… 0-17
Confirmation of Safety Items ……………………….. 0-19
During Operation …………………………………………. 0-22
While Traveling ……………………………………………. 0-26
After Operating …………………………………………….. 0-27
While Transporting ………………………………………. 0-28
Before Regular Inspection & Maintenance ….. 0-29
Inspection and Maintenance ………………………… 0-30
Instruments and Controls …………………. 1-0
Location of Components ……………………………. 1-1
Overall View ………………………………………….. 1-1
Operator’s Cab …………………………………….. 1-2
Right Console ………………………………………. 1-4
Monitor & Switch Panel ………………………… 1-5
Monitor Display …………………………………….. 1-6
Switch Panel …………………………………………. 1-7
Left Console ………………………………………….. 1-9
Switch …………………………………………………… 1-10
Air Conditioner ……………………………………… 1-11
Explanation of Device ……………………………. 1-13
Radio …………………………………………………….. 1-13
Operation Levers ………………………………………… 1-15
Operator’s Seat ………………………………………….. 1-17
Operator’s Cab …………………………………….. 1-19
Fuses ………………………………………………………… 1-21
Fuse Locations …………………………………………. 1-21
Battery ………………………………………………………. 1-22
Starting the Engine by Using Booster Cables … 1-23
Operating Instructions …………………….. 2-0
Using a New Machine ……………………………….. 2-1
Daily Inspections ………………………………………. 2-2
Daily Inspection Items ………………………………. 2-4
Starting and Stopping the Engine ………………. 2-4
Inspections Before Starting the Engine …….. 2-4
Starting the Engine ………………………………… 2-5
Inspections after Starting the Engine ……….. 2-7
Stopping the Engine (Normal Operation) …. 2-7
Warm-up Operation ……………………………….. 2-8
Operations (Traveling) ……………………………….. 2-10
Operations (Swing) …………………………………….. 2-19
Operations (Attachment) ……………………………. 2-20
Operations (Attachment) (continued) …………. 2-21
Blade Operation …………………………………….. 2-21
Characteristics of Hydraulic Excavator …….. 2-22
Cautions for Operations ………………………….. 2-22
Cautions for Interference ………………………….. 2-24
Operating Instructions (Cautions) ……………… 2-25
Operating Instructions (Procedures) …………. 2-26
Bucket: Turning Over and Replacement …….. 2-28
On Completion of Daily Operations …………… 2-30
Operating in Cold Climates ………………………… 2-32
Operating under Extreme Conditions …………. 2-33
Transportation ………………………………………………. 2-34
Loading and Unloading …………………………….. 2-34
Switch Settings during Loading and Unloading … 2-34
Transportation ………………………………………… 2-39
Storing …………………………………………………………
Inspections and Maintenance ………….. 3-0
General Cautions ………………………………………… 3-1
Periodic Maintenance Check List …………………. 3-2
Periodic Maintenance Check List (continued) .. 3-3
Fuel / Lubricants for Different Ambient Temperature Settings … 3-4
Genuine Sumitomo Parts and Elements ………… 3-5
Consumable Items …………………………………….. 3-6
Grease / Oil and Elements …………………. 3-7
Inspections Prior to Operation ……………………. 3-9
Inspections Prior to Operation …………………….. 3-9
Greasing Attachments ………………………………… 3-13
Greasing Front Attachment Pins ………………. 3-13
Fuel System …………………………………………………… 3-16
Fuel ……………………………………………………….. 3-16
Fuel Filling and Fuel Level Checking …………. 3-19
Drainage of Water and Sediments in the Fuel Tank … 3-19
Draining Water from the Pre Fuel Filter …….. 3-20
Pre Fuel Filter Replacement ……………………… 3-21
Draining Water from the Fuel Filter (Main) … 3-22
Fuel Filter (Main) Replacement …………………. 3-24
Engine Oil ……………………………………………….. 3-24
Engine Oil Filter Replacement ………………….. 3-26
Inspecting and Refilling Coolant ………………. 3-27
Cleaning Radiator Net and Fin …………………. 3-28
Cleaning and Replacing the Air Cleaner …….. 3-29
Inspection and Adjustment
Fan Belt ………………………………………………………… 3-31
Bolt Torque ………………………………………………… 3-32
Bolt and Nut Torque …………………………………. 3-32
Hydraulic Oil ……………………………………………….. 3-35
Hydraulic Oil Level Inspection …………………… 3-35
Refilling Hydraulic Oil ………………………………. 3-35
Draining Water and Sediment from the Hydraulic Oil Tank … 3-36
Hydraulic Oil Management ………………………… 3-37
Hydraulic Oil Replacement ………………………… 3-37
Bleeding Air from the Hydraulic Components … 3-38
Air Bleeding Procedures ……………………………. 3-38
Air Bleeding from Hydraulic Pump …………….. 3-38
Air Bleeding from Cylinder ………………………… 3-39
Air Bleeding from Swing Motor …………………. 3-39
Cleaning and Replacing Suction Filter ……….. 3-40
Replacing Return Filter ………………………………. 3-40
Replacing Air Breather Element …………………. 3-41
Replacing Pilot Oil Filter Element ………………… 3-41
Replacement Intervals for Hydraulic Oil and Filters when Using Breaker … 3-42
Checking Hoses and Lines ………………………….. 3-42
Battery ………………………………………………………….. 3-43
Battery Inspection and Charge …………………… 3-44
Upper Frame
Turntable Bearing Greasing ………………………….. 3-45
Greasing Swing Ring Gear ……………………………… 3-45
Swing Unit
Oil Level Inspection and Refilling of Swing Reduction Gear … 3-46
Oil Replacement for Swing Reduction Gear ……. 3-46
Greasing Swing Reduction Gear ………………………. 3-47
Travel Unit
Travel Reduction Gear ……………………………………. 3-48
Oil Level Inspection and Refilling of Travel Reduction Gear … 3-48
Oil Replacement for Travel Reduction Gear … 3-48
Inspecting Upper/Lower Take-up Roller (Idler Wheel) … 3-49
Inspection and Tightening of Shoe Plate ………. 3-49
Cleaning Crawler ………………………………………….. 3-49
Inspection and Adjustment of Track Shoe Tension … 3-49
Bucket
Replacing Bucket Teeth: Standard type (Length Pin Type) … 3-51
Adjustment of Bucket Backlash ………………………. 3-53
Air Conditioner
Inspection and Care of Air Conditioner ………….. 3-54
Routine Replacement Safety Parts ……….. 3-55
Troubleshooting ……………………………………………. 3-58
Contacting Us ………………………………………………… 3-64
Specifications
Conversion Factors ………………………………………… 4-1
SH135XU-3B (with BLADE) …………………………….. 4-2
SH135XU-3B (OFF-SET BOOM) …………………….. 4-3
Work Range ……………………………………………………. 4-4
Bucket and Arm Combination ……………………….. 4-6
Optional Components …………………………. 5-0
Breakers …………………………………………………………..
Handling the Breaker (Attachment) ……………… 5-1
When Using a Hydraulic Breaker …………………. 5-2
Operating the Breaker ………………………………….. 5-4
Importance of Hydraulic Oil Control …………….. 5-5
Crusher ……………………………………………………………..
Using the Crusher (Attachment) ……………………. 5-7
Load Lifting Operation ………………………………….. 5-10