Description

Sumitomo SH135X-3B, SH135XU-3B Hydraulic Excavator Operators Manual (WDL1254-0W)

Sumitomo SH135X-3B, SH135XU-3B Hydraulic Excavator Index:

To the Owner

To the Owner ……………………………………………. 0-1
Safety Labels …………………………………………….. 0-2
For Safe Driving ………………………………………… 0-4

Safety Section ……………………………………. 0-7

Precaution Identification Plates (DECALS) ……. 0-8
- Identification Plates inside the Cabin …………….. 0-12
- Outside Identification Plate ……………………………
- Precaution Identification Plates on Parts (Examples) … 0-16
Prior to Operation ………………………………………… 0-17
Confirmation of Safety Items ……………………….. 0-19
During Operation …………………………………………. 0-22
While Traveling ……………………………………………. 0-26
After Operating …………………………………………….. 0-27
While Transporting ………………………………………. 0-28
Before Regular Inspection & Maintenance ….. 0-29
Inspection and Maintenance ………………………… 0-30

Instruments and Controls …………………. 1-0

Location of Components ……………………………. 1-1
- Overall View ………………………………………….. 1-1
- Operator’s Cab …………………………………….. 1-2
- Right Console ………………………………………. 1-4
- Monitor & Switch Panel ………………………… 1-5
- Monitor Display …………………………………….. 1-6
- Switch Panel …………………………………………. 1-7
- Left Console ………………………………………….. 1-9
- Switch …………………………………………………… 1-10
- Air Conditioner ……………………………………… 1-11
- Explanation of Device ……………………………. 1-13
- Radio …………………………………………………….. 1-13
Operation Levers ………………………………………… 1-15
Operator’s Seat ………………………………………….. 1-17
- Operator’s Cab …………………………………….. 1-19
Fuses ………………………………………………………… 1-21
Fuse Locations …………………………………………. 1-21
Battery ………………………………………………………. 1-22
- Starting the Engine by Using Booster Cables … 1-23

Operating Instructions …………………….. 2-0

Using a New Machine ……………………………….. 2-1
Daily Inspections ………………………………………. 2-2
Daily Inspection Items ………………………………. 2-4
Starting and Stopping the Engine ………………. 2-4
- Inspections Before Starting the Engine …….. 2-4
- Starting the Engine ………………………………… 2-5
- Inspections after Starting the Engine ……….. 2-7
- Stopping the Engine (Normal Operation) …. 2-7
- Warm-up Operation ……………………………….. 2-8
Operations (Traveling) ……………………………….. 2-10
Operations (Swing) …………………………………….. 2-19
Operations (Attachment) ……………………………. 2-20
Operations (Attachment) (continued) …………. 2-21
- Blade Operation …………………………………….. 2-21
- Characteristics of Hydraulic Excavator …….. 2-22
- Cautions for Operations ………………………….. 2-22
- Cautions for Interference ………………………….. 2-24
- Operating Instructions (Cautions) ……………… 2-25
- Operating Instructions (Procedures) …………. 2-26
- Bucket: Turning Over and Replacement …….. 2-28
- On Completion of Daily Operations …………… 2-30
- Operating in Cold Climates ………………………… 2-32
- Operating under Extreme Conditions …………. 2-33
Transportation ………………………………………………. 2-34
- Loading and Unloading …………………………….. 2-34
- Switch Settings during Loading and Unloading … 2-34
- Transportation ………………………………………… 2-39
- Storing …………………………………………………………

Inspections and Maintenance ………….. 3-0

General Cautions ………………………………………… 3-1
Periodic Maintenance Check List …………………. 3-2
Periodic Maintenance Check List (continued) .. 3-3
Fuel / Lubricants for Different Ambient Temperature Settings … 3-4
Genuine Sumitomo Parts and Elements ………… 3-5
Consumable Items …………………………………….. 3-6

Grease / Oil and Elements …………………. 3-7

Inspections Prior to Operation ……………………. 3-9
Inspections Prior to Operation …………………….. 3-9
Greasing Attachments ………………………………… 3-13
- Greasing Front Attachment Pins ………………. 3-13
Fuel System …………………………………………………… 3-16
- Fuel ……………………………………………………….. 3-16
- Fuel Filling and Fuel Level Checking …………. 3-19
- Drainage of Water and Sediments in the Fuel Tank … 3-19
- Draining Water from the Pre Fuel Filter …….. 3-20
- Pre Fuel Filter Replacement ……………………… 3-21
- Draining Water from the Fuel Filter (Main) … 3-22
- Fuel Filter (Main) Replacement …………………. 3-24
- Engine Oil ……………………………………………….. 3-24
- Engine Oil Filter Replacement ………………….. 3-26
- Inspecting and Refilling Coolant ………………. 3-27
- Cleaning Radiator Net and Fin …………………. 3-28
- Cleaning and Replacing the Air Cleaner …….. 3-29

Inspection and Adjustment

Fan Belt ………………………………………………………… 3-31
Bolt Torque ………………………………………………… 3-32
- Bolt and Nut Torque …………………………………. 3-32
Hydraulic Oil ……………………………………………….. 3-35
- Hydraulic Oil Level Inspection …………………… 3-35
- Refilling Hydraulic Oil ………………………………. 3-35
- Draining Water and Sediment from the Hydraulic Oil Tank … 3-36
- Hydraulic Oil Management ………………………… 3-37
- Hydraulic Oil Replacement ………………………… 3-37
- Bleeding Air from the Hydraulic Components … 3-38
- Air Bleeding Procedures ……………………………. 3-38
- Air Bleeding from Hydraulic Pump …………….. 3-38
- Air Bleeding from Cylinder ………………………… 3-39
- Air Bleeding from Swing Motor …………………. 3-39
- Cleaning and Replacing Suction Filter ……….. 3-40
- Replacing Return Filter ………………………………. 3-40
- Replacing Air Breather Element …………………. 3-41
- Replacing Pilot Oil Filter Element ………………… 3-41
- Replacement Intervals for Hydraulic Oil and Filters when Using Breaker … 3-42
- Checking Hoses and Lines ………………………….. 3-42
- Battery ………………………………………………………….. 3-43
- Battery Inspection and Charge …………………… 3-44

Upper Frame

Turntable Bearing Greasing ………………………….. 3-45
Greasing Swing Ring Gear ……………………………… 3-45

Swing Unit

Oil Level Inspection and Refilling of Swing Reduction Gear … 3-46
Oil Replacement for Swing Reduction Gear ……. 3-46
Greasing Swing Reduction Gear ………………………. 3-47

Travel Unit

Travel Reduction Gear ……………………………………. 3-48
- Oil Level Inspection and Refilling of Travel Reduction Gear … 3-48
- Oil Replacement for Travel Reduction Gear … 3-48
- Inspecting Upper/Lower Take-up Roller (Idler Wheel) … 3-49
- Inspection and Tightening of Shoe Plate ………. 3-49
- Cleaning Crawler ………………………………………….. 3-49
- Inspection and Adjustment of Track Shoe Tension … 3-49

Bucket

Replacing Bucket Teeth: Standard type (Length Pin Type) … 3-51
Adjustment of Bucket Backlash ………………………. 3-53

Air Conditioner

Inspection and Care of Air Conditioner ………….. 3-54

Routine Replacement Safety Parts ……….. 3-55

Troubleshooting ……………………………………………. 3-58
Contacting Us ………………………………………………… 3-64

Specifications

Conversion Factors ………………………………………… 4-1
SH135XU-3B (with BLADE) …………………………….. 4-2
SH135XU-3B (OFF-SET BOOM) …………………….. 4-3
Work Range ……………………………………………………. 4-4
Bucket and Arm Combination ……………………….. 4-6

Optional Components …………………………. 5-0

Breakers …………………………………………………………..
- Handling the Breaker (Attachment) ……………… 5-1
- When Using a Hydraulic Breaker …………………. 5-2
- Operating the Breaker ………………………………….. 5-4
- Importance of Hydraulic Oil Control …………….. 5-5
Crusher ……………………………………………………………..
- Using the Crusher (Attachment) ……………………. 5-7
Load Lifting Operation ………………………………….. 5-10