Description
Sumitomo SH160-3 Hydraulic Excavator Shop Manual (WLSM1603-00W)
Sumitomo SH160-3 Hydraulic Excavator Index:
Safety Labels …………………………………………….. 0-2
For Safe Driving …………………………………………. 0-4
Cab Protection (ROPS and FOPS) ……………….. 0-6
Safety Section ………………………………. 0-9
Precaution Identification Plates (DECALS) …… 0-10
Identification Plates inside the Cabin………………… 0-10
Outside Identification Plate……………………………… 0-16
Precaution Identification Plates on Parts (Examples)
………………………………………………………………… 0-21
Prior to Operation……………………………………… 0-22
Confirmation of Safety items………………………. 0-24
During Operation………………………………………. 0-27
While Traveling ………………………………………… 0-31
After Operating…………………………………………. 0-32
While Transporting ……………………………………. 0-33
Before Regular Inspection & Maintenance……. 0-34
Inspection and Maintenance ………………………. 0-35
Instruments and Controls ……………… 1-0
Location of Components ……………………………… 1-1
Overall View …………………………………………………… 1-1
Operator’s Cab ……………………………………………….. 1-2
Seat and Console……………………………………………. 1-3
Right Panel…………………………………………………….. 1-4
Console right side front…………………………………….. 1-4
Explanation of device ………………………………….. 1-5
Console right side front…………………………………….. 1-5
Right Console…………………………………………………. 1-6
Left Console …………………………………………………… 1-8
Right Panel…………………………………………………… 1-10
Control Levers ………………………………………………. 1-17
Operator’s Seat …………………………………………….. 1-21
Operator’s Cab ……………………………………………… 1-23
Radio …………………………………………………………… 1-28
Air Conditioner………………………………………………. 1-30
Fuses…………………………………………………………… 1-37
Battery …………………………………………………………. 1-38
Starting the Engine by Using Booster Cables ……. 1-40
Operating Instructions ………………….. 2-0
Operation of New Machine…………………………… 2-1
Using a New Machine………………………………………. 2-1
Daily Inspections ………………………………………… 2-2
Daily Inspections …………………………………………….. 2-2
Starting and Stopping the Engine …………………. 2-4
Inspections before Starting the Engine……………….. 2-4
Starting the Engine ………………………………………….. 2-5
Inspections after Starting the Engine………………….. 2-6
Stopping the Engine (Normal Operation) ……………. 2-7
Warm-up Operation…………………………………….. 2-8
Warm-up Operation …………………………………………. 2-8
Operations (Traveling) ………………………………. 2-10
Operations (Swing) …………………………………… 2-18
Swing Operation……………………………………………. 2-18
Operations (Attachment) ……………………………. 2-19
Operations……………………………………………….. 2-20
Blade Operation ……………………………………………. 2-20
Characteristics of Hydraulic Excavator……………… 2-20
Cautions for operations ………………………………….. 2-21
Cautions for Interference………………………………… 2-21
Special Attachments………………………………….. 2-23
Operating Instructions (Cautions)………………… 2-25
Operating Instructions (Procedures) ……………. 2-26
Bucket: Turning Over and Replacement ………. 2-28
Bucket: Turning Over and Replacement …………… 2-28
On Completion of Daily Operations……………… 2-30
On Completion of Daily Operations………………….. 2-30
Operating in Cold Climates ………………………… 2-32
Operating under Extreme Conditions …………… 2-33
Transportation ………………………………………….. 2-34
Loading and Unloading ………………………………….. 2-34
Switch settings during loading and unloading ……. 2-34
Transportation ………………………………………………. 2-34
Storing …………………………………………………….. 2-43
Inspections and Maintenance …………3-0
General Cautions ……………………………………….. 3-1
Periodic Maintenance Check List ………………….. 3-2
Daily Inspections (Prior to Operation) ………………… 3-2
Periodic Maintenance Check List ………………………. 3-3
Fuel / Lubricants for Different Ambient Temperature
Settings ……………………………………………………… 3-4
Genuine Sumitomo Parts and Elements …………….. 3-5
Disposable Items…………………………………………….. 3-6
Grease / Oil and Elements …………………………… 3-7
Inspection Prior to Operation………………………. 3-12
Inspections Prior to Operation…………………………. 3-12
Greasing Attachments……………………………….. 3-16
Greasing Front Attachment Pins ……………………… 3-16
Cab Protection (ROPS and FOPS) ……………… 3-18
Fuel System …………………………………………….. 3-19
Fuel …………………………………………………………….. 3-19
Fuel Refilling and Fuel Level Checking …………….. 3-22
Drainage of Water and Sediments in the Fuel Tank
……………………………………………………………….. 3-22
Draining Water from the Pre Fuel Filter…………….. 3-23
Pre Fuel Filter Replacement……………………………. 3-24
Draining Water from the Fuel Filter (Additional/Main)
…………………………………………………………… 3-25
Fuel Filter (Additional/Main) Replacement ………… 3-26
Engine …………………………………………………….. 3-29
Engine Oil Replacement…………………………………. 3-29
Engine Oil Filter Replacement…………………………. 3-29
Cooling System …………………………………………….. 3-31
Inspecting and Refilling Coolant………………………. 3-31
Replacing the Coolant ……………………………………. 3-32
Cleaning and Inspecting the Radiator Net and Fin
……………………………………………………………….. 3-33
Cleaning and Replacing the Air Cleaner (double elements)
……………………………………………………… 3-34
Inspection and Adjustment of Fan Belt……………… 3-36
Bolt Torque………………………………………………. 3-37
Bolt and Nut Torque ………………………………………. 3-37
Hydraulic Oil …………………………………………….. 3-41
Hydraulic Oil Level Inspection …………………………. 3-41
Refilling Hydraulic Oil …………………………………….. 3-41
Draining Water and Sediment from the Hydraulic Oil
Tank ………………………………………………………… 3-42
Hydraulic Oil Management……………………………… 3-43
Hydraulic Oil Replacement……………………………… 3-43
Bleeding Air from the Hydraulic Components ……. 3-44
Air Bleeding Procedures ………………………………… 3-44
Air Bleeding from Hydraulic Pump …………………… 3-44
Air Bleeding from Cylinder ……………………………… 3-45
Air Bleeding from Swing Motor………………………… 3-45
Cleaning and Replacing Suction Filter ……………… 3-46
Replacing Return Filter ………………………………….. 3-46
Replacing Air Breather Element………………………. 3-47
Replacing Pilot Oil Filter Element…………………….. 3-47
Replacement Intervals for Hydraulic Oil and Filters when
Using Breaker…………………………………………….. 3-48
Checking Hoses and Lines …………………………….. 3-48
Battery…………………………………………………….. 3-49
Battery Inspection and Charge………………………… 3-49
Upper Frame……………………………………………. 3-51
Turntable Bearing Greasing ……………………………. 3-51
Greasing Swing Ring Gear …………………………….. 3-51
Swing Unit……………………………………………….. 3-52
Oil Level Inspection and Refilling of Swing Reduction
Gear ………………………………………………………… 3-52
Oil Replacement for Swing Reduction Gear ……… 3-52
Greasing Swing Reduction Gear……………………… 3-53
Travel Unit……………………………………………….. 3-54
Travel Reduction Gear …………………………………… 3-54
Oil Level Inspection and Refilling of Travel Reduction
Gear ………………………………………………………… 3-54
Oil Replacement for Travel Reduction Gear ……… 3-54
Inspecting Upper/Lower Take-up Roller (Idler Wheel)
……………………………………………………………….. 3-55
Inspection and Tightening of Shoe Plate ………….. 3-55
Cleaning Crawler…………………………………………… 3-55
Inspection and Adjustment of Track Shoe Tension
……………………………………………………………….. 3-56
Bucket …………………………………………………….. 3-57
Replacing Bucket Teeth: Standard type (Length Pin
Type) ……………………………………………………….. 3-57
Replacing Bucket Tooth: Standard type (Side pin type)
……………………………………………………………….. 3-59
Adjustment of Bucket Backlash……………………….. 3-60
Air Conditioner …………………………………………. 3-61
Inspection and Care of Air Conditioner
……………………………………………………………….. 3-61
Routine Replacement Safety Parts……………… 3-65
Troubleshooting ……………………………………….. 3-66
Contacting Us ………………………………………….. 3-71
Specifications………………………………..4-0
Conversion Factors…………………………………….. 4-1
CONVERSION FACTORS……………………………….. 4-1
Specifications…………………………………………….. 4-2
Specifications …………………………………………………. 4-2
Work Range …………………………………………………… 4-5
Bucket and Arm Combination …………………………… 4-6
Shoe Combination…………………………………………… 4-6
Optional Components …………………… 5-0
Breakers……………………………………………………. 5-1
Handling the Breaker (Attachment)……………………..5-1
When Using a Hydraulic Breaker………………………..5-2
Importance of Hydraulic oil Control……………………..5-5
Crusher …………………………………………………….. 5-7
Using the Crusher (Attachment) …………………………5-7
Special Attachment …………………………………… 5-10
Controlling Rocker switch ………………………………..5-12
Position of control pedal…………………………………..5-13
