Tadano TR-150XL-4 Rough Terrain Crane Service Manual

Tadano TR-150XL-4 Rough Terrain Crane Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 915

File Size: 31.60 MB (Speed Download Link)

File Count: 6 PDF files

Brand: Tadano

Model: TR-150XL-4

Equipment Type: Rough Terrain Crane

Manuals Included: 4 separate publications

Type of Document: Service Manual

Serial No.: FD0806 and up

Searchable: Yes, text is searchable and copyable

Delivery: Instant download after payment

Categories: PDF, Tadano

$ 55

Tadano TR-150XL-4 Rough Terrain Crane Service Manual

A Tadano TR-150XL-4 is a single-cab rough terrain crane. It has a telescopic boom and outriggers, and it works on uneven job sites where a truck crane can't get in. When one comes into the shop out of warranty, or arrives with no paperwork, the tech needs workshop-level procedures to get it running again. That's what a service manual is for.

What this manual helps you do

Troubleshoot the hydraulic system using the hydraulic system troubleshooting section.
Follow the dismounting and remounting and the disassembly and reassembly procedures when pulling a component.
Check sealing parts and piping procedure before you close a repair back up.
Adjust and verify settings using the data, adjusting and checks section.
Trace circuits and lines with the system diagrams for the outrigger, swing, boom elevating, winch and boom telescoping systems.

Who this is for

Crane service technicians, rental fleet mechanics and independent repair shops fixing TR-150XL-4 cranes in-house. Dealer technicians and plant maintenance crews who need the repair procedures on hand will use it too.

FAQ

Q: What do I receive and how is it organised?

A: You get the set: 6 PDF files, 915 pages in total, in English. It holds 4 manuals: Publication W301-0135E (163 pages), Publication W303-0256E (224 pages), AXLE / Publication W561-0091E (120 pages), and the main manual, Publication SA01-01-2E (408 pages). The text is searchable and copyable.

Q: Which machine does it fit?

A: The TR-150XL-4. The main manual cover reads serial number FD0806 and up, so check your crane's plate against that.

Q: How does it fit the job I'm doing?

A: The main manual has sections for the hydraulic power generating, outrigger, swing, boom elevating, winch, boom telescoping, safety, control, steering, brake and suspension systems. Whether you're chasing a fault or rebuilding a component, you can search straight to the system you're working on.

Download it, search the system you're working on, and have the procedure open at the bench.

Does this manual fit your machine?

Model	Serial No.
TR-150XL-4	FD0806 and up

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

📘 Show Index

Publication SA01-01-2E / Serial No. FD0806 and up (408 pages)
- Foreword
- Contents of Information
- Hydraulic System Troubleshooting
- Dismounting and Remounting
- Disassembly and Reassembly
- Sealing Parts
- Piping Procedure
- Machine Elements
- Hydraulic Oil
- History of revision
- Safety
- (B) Hydraulic Power Generating System
- (C) Outrigger System
- (D) Swing System
- (E) Boom Elevating System
- (F) Winch System
- (G) Boom Telescoping System
- (H) Safety System
- (L) Control System
- (S) Steering System
- (T) Brake System
- (U) Suspension System
- (Y) Data, Adjusting and Checks
- (Z) System Diagrams
Publication W301-0135E (163 pages)
- Foreword
  - Applicable spec. No
- Components of the AML (AML-L C) Main Unit
  - Panel
  - Internal view and name plate
  - Internal block diagram
- Input/Output Signals of the AML System (TR-450XL-4/TR-500XL-4)
- Diagram of the AML System (TR-300XL-4)
- Input/Output Signals of the AML System (TR-300XL-4)
- Diagram of the AML System (TR-150XL-4)
- Input/Output Signals of the AML System (TR-150XL-4)
- [OPERATION]
- Functions of and How to Use User Mode (TR-450XL-4/TR-500XL-4)
  - Mode Structure
  - Configuration and Functions of the AML System
  - Names and Functions of AML Main Unit Parts
- Functions of and How to Use User Mode (TR-300XL-4)
  - Mode Structure
  - Configuration and Functions of the AML System
  - Names and Functions of AML Main Unit Parts
- Functions of and How to Use User Mode (TR-150XL-4)
  - Mode Structure
  - Configuration and Functions of the AML System
  - Names and Functions of AML Main Unit Parts
- [ADJUSTMENT AND MAINTENANCE]
- General: Adjustment Mode and Maintenance Mode
  - Keys and Switches for Adjustment and Maintenance
  - Mode Structure and Menu
  - Method of Shifting Modes
- Required Adjustment After AML System Parts Replacement
- Functions of and How to Use Adjustment Mode
  - Adjustment Procedures
  - Other Functions and How to Use Them
- Functions of and How to Use Maintenance Mode
  - Program Version Display
  - Data ID Number Display
  - Di Check
- Error Message
  - Display of Error Message
  - How to Read the Error Message
  - How to Read the Error History
- Disassembly of AML Main Unit
  - Removing Front Panel/Display Board
  - Removing Rear Panel/Connector Board /Current Output Board
  - Removing CPU Board/Analog Board /Power Board
- [INFORMATION AND DATA]
- Adjustment Value Table
- MDT (Multiplex Data Transmitter ) Input/Output Nos. and Corresponding Signals
- Checking the Detectors (TR-300XL-4)
  - Boom Length Detector
  - Boom Angle Detector
  - Swing Angle Detector
- Fuses
- Replacing the Clock Battery
- History of revision
Publication W303-0256E (224 pages)
- Foreword
  - Applicable spec. No
- Structure and function
  - System Configuration
  - Structure of MDT
  - Check functions
- Troubleshooting
  - Check procedures
  - Error code list
  - Check chart
- Disassembly and reassembly
  - MDT main unit
  - Connector
- Connection diagram for connectors
- Input/output signal lists
- Data table
  - One-to-one input/output system
  - Parking lamp
  - Parking alarm
- History of revision
AXLE / Publication W561-0091E (120 pages)
- Foreword
  - Applicable crane model
- Structure
  - Torque converter
  - Transmission
- Function
  - Torque converter
  - Transmission
- Troubleshooting
  - Power cannot be transmitted
  - Power droop. (Speed cannot increase.)
  - Oil temperature rises abnormally
- Disassembly
  - Torque converter
  - Transmission
- Reassembly
  - Torque converter
  - Transmission
- Oil
  - Recommended oil
  - Oil changing procedure
- Test
  - Operational check
  - Pressure measurement
  - Stall test
- Maintenance standards
  - Overhaul interval
  - Replacement interval of important parts
  - Part replacement standards
- History of revision
- Axle Assembly
  - Dismounting
  - Disassembly
  - Cleaning
- Differential Assembly
  - Dismounting
  - Disassembly
  - Cleaning
- Parking Brake
  - Structure
  - Disassembly
  - Check
- Adjustment
  - Steering angle
- Test for No-spin differential
  - Test with wheels jacked up
  - Test by traveling
  - Abnormal conditions during traveling

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