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Takeuchi TB180FR Hydraulic Excavator Parts Manual (BL5Z005-9-0)

Format: PDF (Printable Document)

File Language: English

File Pages: 481

File Size: 44.34 MB (Speed Download Link)

Brand: Takeuchi

Model: TB180FR Hydraulic Excavator

Book No: BL5Z005-9-0

Serial No: 17830004-

Type of Document: Parts Manual

Categories: ,

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Takeuchi TB180FR Hydraulic Excavator Parts Manual (BL5Z005-9-0)

Takeuchi TB180FR Hydraulic Excavator Parts Manual (BL5Z005-9-0) (SN 17830004-)

That TB180FR usually lives on construction sites, demo jobs, and utility work—tight spots where you’re swinging close to walls and trucks all day. This parts manual helps you trace every assembly on the machine down to the last washer so you can order the right stuff the first time. Picture this: you’ve got the house swung over, swing motor cover off, and you’re staring at three similar snap rings; this book lets you isolate the exact one by serial range and location instead of guessing.

Applications & Use Cases

  • Track down the correct undercarriage components when you’re trying to decide which carrier roller or track shoe fits your specific build.
  • Verify how hoses route through the upper frame so you don’t pinch or misalign a new line during reassembly.
  • Break a major assembly—like the boom or travel motor—into sub-components so you can inspect, test, and replace just what’s worn instead of the whole unit.
  • Cross-check old or painted-over part numbers when you’re rebuilding a cylinder and need the right seal kit, not “something close.”
  • Plan a repair quote by tracing related parts (pins, bushings, shims) you’ll typically need once you tear into a joint.

FAQ

Q: Is this a searchable PDF or just page images?

A: It’s generally a standard PDF; you can usually search by part name or code, then zoom into the exploded views to verify visually.

Q: Can I print just a few pages to take out to the machine?

A: Yes, most folks print the sections they’re working on so they can mark, grease-smudge, and toss them when the job’s done.

Safety Note

Always bleed off hydraulic pressure and support any raised attachment before you start tracing or removing components.

Takeuchi TB180FR Hydraulic Excavator Index:

  • UNDERCARRIAGE 1
  • LOWER FRAME 2
  • CRAWLER BELT 4
  • CRAWLER BELT (with rubber pads) 6
  • CARRIER ROLLER 8
  • TRACK ROLLER (17830004-17830041) 10
  • TRACK ROLLER (17830042-) 12
  • FRONT IDLER 14
  • TRACK ADJUSTER 16
  • TRAVEL DEVICE 18
  • SLEW BEARING 20
  • SWIVEL JOINT & ACCESSORIES 22
  • DOZER BLADE 24
  • PIPING; LOWER 26
  • TURNTABLE & CONTROL LEVER 28
  • SLEWING DEVICE 29
  • TURNTABLE (1/2) 32
  • TURNTABLE (2/2) 34
  • BOOM OFFSET (1/2) 36
  • BOOM OFFSET (2/2) 40
  • OFFSET SWITCH 42
  • TRAVEL LEVER 44
  • DOZER BLADE LEVER 46
  • OPERATION LEVER & STAND 48
  • PIPING; OPERATION LEVER (1/2) 52
  • PIPING; OPERATION LEVER (2/2) 54
  • PIPING; OPERATION LEVER (1/2) (ISO-JCB pattern) 56
  • PIPING; OPERATION LEVER (2/2) (ISO-JCB pattern) 60
  • ENGINE & ELECTRICAL SYSTEM 62
  • ENGINE & ACCESSORIES (1/3) 63
  • ENGINE & ACCESSORIES (2/3) 68
  • ENGINE & ACCESSORIES (3/3) 74
  • AIR CLEANER (for duoble element) 80
  • DRAIN PLUG 82
  • CONTROL BOX 84
  • ENGINE CONTROL 88
  • ELECTRICAL (1/2) 90
  • ELECTRICAL (2/2) 92
  • ELECTRICAL (with security system) 94
  • TRAVEL ALARM 96
  • BATTERY (17830004-17830309) 98
  • BATTERY (17830310-) 102
  • RADIO 106
  • MAINTENANCE LIGHT SOCKET 108
  • WINDOW WASHER 110
  • SERVICE DETENT 112
  • HYDRAULIC PIPING & TANK 114
  • VALVE & ACCESSORIES (1/3) 115
  • VALVE & ACCESSORIES (2/3) 120
  • VALVE & ACCESSORIES (3/3) 124
  • VALVE & ACCESSORIES (1/3) (for US) 128
  • VALVE & ACCESSORIES (2/3) (for US) 130
  • VALVE & ACCESSORIES (3/3) (for US) 134
  • PIPING; UPPER (1/5) 138
  • PIPING; UPPER (2/5) 140
  • PIPING; UPPER (3/5) 142
  • PIPING; UPPER (4/5) (with 2nd and 3rd auxiliary lines) 144
  • PIPING; UPPER (5/5) (with 4th auxiliary lines) 146
  • ACCUMLATOR 148
  • BOOM EMERGENCY SHUT-OFF VALVE (pilot pressure type) 150
  • ARM EMERGENCY SHUT-OFF VALVE 156
  • PUMP DRIVE 158
  • HYDRAULIC TANK 162
  • FUEL TANK & FUEL PIPING 166
  • FUEL SUPPLY PUMP 170
  • COVER & CAB 172
  • COVER (1/4) (17830004-17830057) 173
  • COVER (1/4) (17830058-) 178
  • COVER (2/4) (engine hood; 17830004-17830123) 182
  • COVER (2/4) (engine hood; 17830124-) 184
  • COVER (3/4) (side cover) 186
  • COVER (4/4) (center cover) 188
  • FLOOR FRAME (1/3) 190
  • FLOOR FRAME (2/3) 193
  • FLOOR FRAME (3/3) 198
  • FLOOR MAT 200
  • SEAT (1/2) 202
  • SEAT (2/2) 204
  • CAB MOUNT 206
  • CAB (1/7) 208
  • CAB (2/7) 212
  • CAB (3/7) 216
  • CAB (4/7) (door) (17830004-1783#) 218
  • CAB (4/7) (door) (1783#-) 220
  • CAB (5/7) (front sash assist) 224
  • CAB (6/7) (assist) 226
  • CAB (7/7) (front sash) 228
  • HEATER (1/3) (17830004-17830417) 230
  • HEATER (2/3) (17830004-17830417) 234
  • HEATER (3/3) (17830004-17830417) 236
  • HEATER (1/3) (17830418-) 238
  • HEATER (2/3) (17830418-) 242
  • HEATER (3/3) (17830418-) 244
  • AIR CONDITIONER (1/7) (compressor) 246
  • AIR CONDITIONER (2/7) (condenser) 248
  • AIR CONDITIONER (3/7) (air conditioner unit) 250
  • AIR CONDITIONER (4/7) (air conditioner unit; 17830004-17830417) 254
  • AIR CONDITIONER (4/7) (air conditioner unit; 17830418-) 258
  • AIR CONDITIONER (5/7) (air conditioner unit) 262
  • AIR CONDITIONER (6/7) (air conditiner solenoid) 264
  • AIR CONDITIONER (7/7) 266
  • HOE ATTACHMENT 268
  • BOOM (1/2) 269
  • BOOM (2/2) 274
  • BOOM (1/2) (with emergency shut-off valve) 278
  • BOOM (2/2) (with emergency shut-off valve) 282
  • INTERFERENCE SENSOR 286
  • ARM 288
  • AUXILIARY LINES 292
  • 2ND AUXILIARY LINES 294
  • 3RD AUXILIARY LINES (1/2) (available only with 2nd aux. lines) 296
  • 3RD AUXILIARY LINES (2/2) (available only with 2nd aux. lines) 298
  • 4TH AUXILIARY LINES (available only with 3rd aux. lines) 300
  • DECAL & TOOL 302
  • DECAL-1 303
  • DECAL-2 310
  • DECAL (selecter valve) 316
  • DECAL (operation lever) 318
  • MAINTENANCE TOOL KIT 320
  • TOOL & ACCESSORIES 322
  • PAINTED COLOR 324
  • HYDRAULIC DEVICE 326
  • SWIVEL JOINT 327
  • CONTROL VALVE (1/6) 330
  • CONTROL VALVE (2/6) (slew) 336
  • CONTROL VALVE (3/6) (inlet) 338
  • CONTROL VALVE (4/6) (dozer blade) 340
  • CONTROL VALVE (5/6) (with 2nd aux. lines) 342
  • CONTROL VALVE (6/6) (anti-drift valve) 344
  • SOLENOID VALVE; 3 BLOCKS 346
  • SOLENOID VALVE; 2 BLOCKS 348
  • SOLENOID VALVE (for air conditioner) 350
  • SOLENOID VALVE (for proportional control) 352
  • SOLENOID VALVE (for proportional control, for US) 354
  • SOLENOID VALVE (for the 4th auxiliary lines) 356
  • PILOT VALVE (R.H.) 358
  • PILOT VALVE (L.H.) 360
  • HANDLE (with 3 switchs) 362
  • HANDLE (with slide switch) 364
  • REMOTE CONTROL VALVE (for travel) 366
  • REMOTE CONTROL VALVE (offset) 368
  • REMOTE CONTROL VALVE (dozer blade) 370
  • SELECTOR VALVE (ISO-JCB pattern) 372
  • SHUT-OFF VALVE (boom) 374
  • SHUT-OFF VALVE (arm) 376
  • BOOM CYLINDER 378
  • ARM CYLINDER 380
  • OFFSET CYLINDER 384
  • BUCKET CYLINDER (17830004-17830324) 386
  • BUCKET CYLINDER (17830325-) 388
  • DOZER BLADE CYLINDER (17830004-17830349) 390
  • DOZER BLADE CYLINDER (17830350-) 392
  • LONG DOZER BLADE CYLINDER (17830004-17830327) 394
  • LONG DOZER BLADE CYLINDER (17830328-) 396
  • TENSION CYLINDER R.H. 398
  • TENSION CYLINDER L.H. 400
  • TRAVEL MOTOR (1/2) (reduction sec.) 402
  • TRAVEL MOTOR (2/2) (motor sec.) 404
  • SLEW MOTOR (1/2) (reduction sec.) 408
  • SLEW MOTOR (2/2) (motor sec.) 410
  • HYDRAULIC PUMP 414
  • GEAR PUMP 418
  • ENGINE – YANMAR 4TNV98-STB1 SN 17830004-17830933 420
  • Fig1.CYLINDER BLOCK 421
  • Fig2.GEAR HOUSING 424
  • Fig3.FLYWHEEL HOUSING & OIL SUMP 426
  • Fig4.CYLINDER HEAD & BONNET 428
  • Fig5.SUCTION MANIFOLD 432
  • Fig6.EXHAUST MANIFOLD & SILENCER 434
  • Fig7.CAMSHAFT & DRIVING GEAR 436
  • Fig8.CRANKSHAFT & PISTON 438
  • Fig9.LUB.OIL SYSTEM 440
  • Fig10.COOLING WATER SYSTEM 442
  • Fig11.FUEL INJECTION PUMP 446
  • Fig12.GOVERNOR 450
  • Fig13.FUEL INJECTION VALVE 452
  • Fig14.FUEL LINE 454
  • Fig15.STARTING MOTOR 456
  • Fig16.GENERATOR 458
  • Fig17.GASKET SET & TOOLS 460
  • KITS, ATTACHMENTS & QUICK REFERENCE 462

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