Takeuchi TB210R Mini Excavator Operators Manual (AB8EN023)

Format: PDF (Printable Document)

File Language: English

File Pages: 211

File Size: 22.88 MB (Speed Download Link)

Brand: Takeuchi

Model: TB210R Mini Excavator

Book No: AB8EN023

Serial No: 211000004-

Type of Document: Operators Manual

Categories: PDF, Takeuchi PDF

$ 40

Takeuchi TB210R Mini Excavator Operators Manual (AB8EN023)

Takeuchi TB210R Mini Excavator Operators Manual (AB8EN023) (SN 211000004-)

On a little machine like the Takeuchi TB210R, you’re usually working in tight spots—backyards, inside buildings, along foundations, or on cramped urban jobs. This operator’s manual is what I’d keep handy to run the machine smoothly day to day: it walks you through what each control does, how the excavator should behave under load, and the checks that prevent breakdowns. If, for example, the machine feels jumpy when tracking over uneven ground or the boom seems sluggish, I’d use this manual to verify operating procedures and basic inspections before assuming something’s broken.

Applications & Use Cases

Learn control functions so new operators don’t ride the travel levers or jerk the joysticks around trenches or utilities.
Set up safe work habits on slopes and soft ground, reducing the chance of tipping or sliding.
Plan daily walk‑around checks to spot leaks, loose pins, or track issues before they turn into downtime.
Understand machine response under load so you don’t overload the bucket or abuse the swing system.
Coach less experienced operators on smooth operation to avoid premature wear on tracks and hydraulics.

FAQ

Q: Can I keep this manual on my phone or tablet on site?

A: Yes, it’s practical to store a digital copy so you can zoom in on diagrams and read procedures right next to the machine.

Q: Is it worth printing parts of this manual?

A: Many techs print the daily checks and control layouts, laminate them, and keep them in the cab for quick reference in dirty conditions.

Safety Note

Always follow the manual’s operating guidance before working near people, traffic, trenches, or uneven ground.

📘 Show Index

Takeuchi TB210R Mini Excavator Index:

Cover page
Safety alert symbol
- Signal words
- Introduction
  - Foreword
  - Manual storage compartment
  - Serial numbers
- Machine description
  - Front, rear, left and right
  - Designated operations
  - Features
  - Break-in period
- Notes on reading this manual
- Revision history
Safety
- General precautions
- Precautions when preparing
- Precautions when starting
- Precautions when operating
- Precautions when stopping
- Precautions when transporting
- Precautions on maintenance
- Safety signs (decals)
Controls
- Names of components
- Covers
  - Starter key
  - Maintenance cover
  - Fuel lid
  - Fuel filler port
  - Engine hood
- Folding down the canopy
- Seat and seat belt
  - Seat
  - Seat belt
- Instruments
  - Warning lamps
  - Indicator
  - Meter
- Switches
  - Starter switch
  - Horn button
  - Travel speed switch
  - Boom light
- Levers and pedals
  - Safety lock lever
  - Slew lock lever
  - Throttle lever
  - Operating levers
  - Blade lever
  - Travel levers
  - Boom swing pedal
  - Auxiliary hydraulic pedal
  - Selector lever
- Accessories
  - Power supply socket
  - Auxiliary hydraulic lines
  - Accumulator (If equipped)
Operation
- Before starting operation
  - Getting on or off the machine
  - Walk-around inspection
  - Daily inspection
- Starting and stopping the engine
  - Before starting the engine
  - Starting the engine
  - Warming up the engine
  - Stopping the engine
- Operating the machine
  - Lever pattern (ISO pattern)
  - Lever pattern (G pattern) (If equipped)
  - Lever pattern (B pattern) (If equipped)
  - Warming up the machine (hydraulic oil)
  - Inspection after warm-up
  - Crawler width switching
  - Switching the blade width
  - Operating the travel levers
  - Stopping travel
  - Operating the working equipment
- Operating procedures
  - Prohibited operations
  - Cautions on operating
  - Cautions on traveling on slopes
  - Getting out of mud
  - Operations possible with this machine
- Parking the machine
  - Parking
  - Inspection and checks after stopping the engine
- Handling in cold climates
  - Preparing for cold climates
  - Cautions after operations
  - After the cold climate
- Handling rubber crawlers
  - Prohibitions
  - Cautions
  - Preventing the rubber crawlers from coming off
Transport
- Loading and unloading
- Hoisting the machine
- Securing the machine
Maintenance
- General
  - Maintenance overview
  - Cautions on maintenance
- Service data
  - Fuel and lubricant table
  - Regularly replace the hydraulic oil
  - Hydraulic system specifications
  - List of consumables
  - List of tools (If equipped)
  - List of tightening torques
- Safety-critical parts
- Maintenance list
- Walk-around inspection
  - Inspecting by opening the engine hood and covers
  - Inspecting by walking around the machine
  - Inspecting while sitting in the operator’s seat
- Daily inspection (every 10 hours)
  - Inspecting and replenishing the coolant
  - Inspecting and replenishing the engine oil
  - Inspecting the fuel filter (water separator)
  - Inspecting the fuel level
  - Inspecting the hydraulic oil tank level and replenishing
  - Lubricating the working equipment
- After the initial 50 hours (only for new machines)
  - Replacing the engine oil and the oil filter
  - Inspecting and adjusting the fan belt
  - Replacing the hydraulic oil return filter
- Every 50 hours
  - Inspecting and adjusting the crawler tension
  - Lubricating the slew bearing
  - Lubricating the slew motor pinion
  - Draining the water from the fuel tank
  - Inspecting the battery fluid level and replenishing
- Every 100 hours
  - Cleaning the fuel filter
- After the initial 250 hours (only for new machines)
  - Replacing the travel motor gear oil
- Every 250 hours
  - Replacing the engine oil and the oil filter
  - Inspecting and adjusting the fan belt
  - Cleaning the air cleaner
  - Cleaning the radiator fins
- Every 500 hours
  - Replacing the hydraulic oil return filter
  - Replacing the fuel filters
- Every 1000 hours
  - Replacing the travel motor gear oil
  - Cleaning the engine cooling system
  - Replacing the air cleaner element
  - Replacing the air breather (If equipped)
  - Inspecting and adjusting the engine valve clearance
- Every 1500 hours
  - Inspecting and cleaning the engine fuel injection nozzle
- Every 2000 hours
  - Replacing the hydraulic oil and cleaning the suction strainer
  - Inspecting the accumulator (If equipped)
- Every 3000 hours
  - Inspecting the fuel injection pump
- When required
  - Replacing the bucket
  - Lubricating the levers
  - Inspecting the rubber crawlers
  - Replacing the rubber crawlers
- Maintenance during extended storage period
Troubleshooting
- Symptoms that are not malfunctions
- If the engine overheats
- If the battery goes dead
- If a fuse blows
  - Inspecting and replacing the fuse
  - Inspecting the fusible link
- Restarting after adding fuel
  - Bleeding air from the fuel system
- If a warning lamp lights up
- Other symptoms
- Lowering the boom to the ground
- Towing
- If the canopy is damaged
Specifications
- Basic Specifications
- Machine dimensions
- Operating ranges
- Lifting Capacities
Options
- General precautions
  - Safety precautions
  - Cautions when installing attachments
  - Cautions when operating attachments
- Attachment combination table
- Selecting a lever pattern
  - Selecting a lever pattern (A-G)
  - Switching the lever pattern
  - Selecting a lever pattern (A-B)
  - Switching the lever pattern
- Hydraulic breaker
  - Replacing the hydraulic oil regularly
- Biodegradable oil
  - Replacing the mineral oil with biodegradable oil
- Travel alarm
- Takeuchi Security System
  - Starter key
  - Starting the engine
  - Registering and deleting the starter key
  - If the master key is lost
  - Countries where the system can be used
- Adjustable lever stands