Description

TAKEUCHI TB240 Mini Excavator Parts Manual 124000003-

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TAKEUCHI TB240 Mini Excavator Parts Manual contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.

TAKEUCHI TB240 Mini Excavator Parts Manual includes:

Numbered table of contents easy to use so that you can find the information you need fast.
Detailed sub-steps expand on repair procedure information.
Numbered instructions guide you through every repair procedure step by step.
Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
Notes, cautions and warnings throughout each chapter pinpoint critical information.
Bold figure number help you quickly match illustrations with instructions.
Detailed illustrations, drawings and photos guide you through every procedure.
Enlarged inset helps you identify and examine parts in detail.

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TABLE OF CONTENT OF THE TAKEUCHI TB240 Mini Excavator Parts Manual

LOWER FRAME……………………………………………………………………………………………………………………………………………………. 1
CRAWLER BELT (rubber)………………………………………………………………………………………………………………………………….. 3
CRAWLER BELT (steel) …………………………………………………………………………………………………………………………………….. 5
CRAWLER GUIDE (for steel crawler) ……………………………………………………………………………………………………………… 7
CARRIER ROLLER ……………………………………………………………………………………………………………………………………………… 9
TRACK ROLLER …………………………………………………………………………………………………………………………………………………. 11
FRONT IDLER ……………………………………………………………………………………………………………………………………………………… 13
TRACK ADJUSTER ……………………………………………………………………………………………………………………………………………. 15
TRAVEL DEVICE ………………………………………………………………………………………………………………………………………………… 17
SLEW BEARING…………………………………………………………………………………………………………………………………………………… 19
SWIVEL JOINT & ACCESSORIES…………………………………………………………………………………………………………………… 21
SWIVEL JOINT & ACCESSORIES (angle blade type) …………………………………………………………………………………. 23
DOZER BLADE ……………………………………………………………………………………………………………………………………………………. 26
DOZER BLADE (angle blade type) ………………………………………………………………………………………………………………….. 29
PIPING; LOWER…………………………………………………………………………………………………………………………………………………… 32
PIPING; LOWER (angle blade type) …………………………………………………………………………………………………………………. 35
SLEWING DEVICE ………………………………………………………………………………………………………………………………………………. 37
TURNTABLE (cab) ……………………………………………………………………………………………………………………………………………… 39
TURNTABLE (canopy) ……………………………………………………………………………………………………………………………………….. 42
BOOM SWING ……………………………………………………………………………………………………………………………………………………… 46
SWING STOPPER……………………………………………………………………………………………………………………………………………….. 49
TRAVEL LEVER & SWING PEDAL………………………………………………………………………………………………………………….. 51
DOZER BLADE LEVER ……………………………………………………………………………………………………………………………………… 54
DOZER BLADE LEVER (angle blade type)…………………………………………………………………………………………………….. 57
VALVE BRACKET (R.H.) (124000003-124000524) ……………………………………………………………………………………… 59
VALVE BRACKET (R.H.) (124000525-)………………………………………………………………………………………………………….. 61
VALVE BRACKET (L.H.) (124000003-124000524)………………………………………………………………………………………. 63
VALVE BRACKET (L.H.) (124000525-) ………………………………………………………………………………………………………….. 66
PIPING; OPERATION LEVER (ISO-JCB pattern) ……………………………………………………………………………………….. 70
ENGINE & ACCESSORIES (1/3) (canopy)…………………………………………………………………………………………………….. 76
ENGINE & ACCESSORIES (2/3) (canopy)…………………………………………………………………………………………………….. 82
ENGINE & ACCESSORIES (1/3) (cab) …………………………………………………………………………………………………………… 85
ENGINE & ACCESSORIES (2/3) (cab) …………………………………………………………………………………………………………… 90
ENGINE & ACCESSORIES (3/3) (air cleaner)………………………………………………………………………………………………. 93
AIR CLEANER (for double element) ……………………………………………………………………………………………………………….. 96
CONTROL BOX (R.H.) (canopy) ………………………………………………………………………………………………………………………. 99
CONTROL BOX (R.H.) (cab) …………………………………………………………………………………………………………………………….. 102
CONTROL BOX (L.H.)………………………………………………………………………………………………………………………………………… 105
ELECTRICAL (canopy) ………………………………………………………………………………………………………………………………………. 107
ELECTRICAL (cab)……………………………………………………………………………………………………………………………………………… 114
GPS DEVICE………………………………………………………………………………………………………………………………………………………… 122
BATTERY ……………………………………………………………………………………………………………………………………………………………… 125
CAB LIGHT…………………………………………………………………………………………………………………………………………………………… 127
REAR LIGHT ………………………………………………………………………………………………………………………………………………………… 129
RADIO ……………………………………………………………………………………………………………………………………………………………………. 131
WINDOW WASHER ……………………………………………………………………………………………………………………………………………… 133
GREASE PIPING …………………………………………………………………………………………………………………………………………………. 135
VALVE & ACCESSORIES (1/2) ………………………………………………………………………………………………………………………. 137
VALVE & ACCESSORIES (2/2) ………………………………………………………………………………………………………………………. 145

VALVE & ACCESSORIES (1/2) (angle blade type)……………………………………………………………………………………… 148
VALVE & ACCESSORIES (2/2) (angle blade type)……………………………………………………………………………………… 157
ACCUMULATOR …………………………………………………………………………………………………………………………………………………. 160
PIPING; UPPER …………………………………………………………………………………………………………………………………………………… 163
PIPING; UPPER (angle blade type)………………………………………………………………………………………………………………….. 170
PUMP DRIVE ……………………………………………………………………………………………………………………………………………………….. 179
HYDRAULIC TANK……………………………………………………………………………………………………………………………………………… 181
FUEL TANK & FUEL PIPING (1/2) …………………………………………………………………………………………………………………. 184
FUEL TANK & FUEL PIPING (2/2) …………………………………………………………………………………………………………………. 190
COVER (1/3) (canopy) (124000003-124000842) …………………………………………………………………………………………. 193
COVER (1/3) (canopy) (124000843-) …………………………………………………………………………………………………………….. 196
COVER (2/3) (canopy) (engine hood) (124000003~124000842) ……………………………………………………………….. 200
COVER (2/3) (canopy) (engine hood) (124000843~)……………………………………………………………………………………. 204
COVER (1/3) (cab) (124000003-124000842) ……………………………………………………………………………………………….. 208
COVER (1/3) (cab) (124000843-) …………………………………………………………………………………………………………………… 212
COVER (2/3) (cab) (engine hood) (124000003~124000842)………………………………………………………………………. 216
COVER (2/3) (cab) (engine hood) (124000843-) …………………………………………………………………………………………. 220
COVER (3/3) (side cover)…………………………………………………………………………………………………………………………………. 224
FLOOR FRAME (1/2) (canopy) (124000003-124000924) ………………………………………………………………………….. 227
FLOOR FRAME (1/2) (canopy) (124000925-)………………………………………………………………………………………………. 230
FLOOR FRAME (1/2) (cab) (124000003-124000924)…………………………………………………………………………………. 234
FLOOR FRAME (1/2) (cab) (124000925-) …………………………………………………………………………………………………….. 239
FLOOR FRAME (2/2) (124000003-124000924)……………………………………………………………………………………………. 243
FLOOR FRAME (2/2) (124000925-)……………………………………………………………………………………………………………….. 246
FLOOR MAT (canopy) ……………………………………………………………………………………………………………………………………….. 250
FLOOR MAT (cab)………………………………………………………………………………………………………………………………………………. 253
SEAT (1/2) …………………………………………………………………………………………………………………………………………………………… 255
SEAT (2/2) (124000003-124001898) ……………………………………………………………………………………………………………… 257
SEAT (2/2) (124001899-) …………………………………………………………………………………………………………………………………. 259
CAB MOUNT………………………………………………………………………………………………………………………………………………………… 264
CAB (1/4)……………………………………………………………………………………………………………………………………………………………… 267
CAB (2/4) (door) …………………………………………………………………………………………………………………………………………………. 276
CAB (3/4) (front sash) ………………………………………………………………………………………………………………………………………. 280
CAB (4/4) (side sash) ………………………………………………………………………………………………………………………………………… 283
CAB INTERIOR ……………………………………………………………………………………………………………………………………………………. 285
SWITCH (cab) ………………………………………………………………………………………………………………………………………………………. 290
CANOPY ……………………………………………………………………………………………………………………………………………………………….. 293
SWITCH (canopy)………………………………………………………………………………………………………………………………………………… 296
RAIN GUARD ……………………………………………………………………………………………………………………………………………………….. 299
FRONT STAY ………………………………………………………………………………………………………………………………………………………. 301
REAR STAY………………………………………………………………………………………………………………………………………………………….. 303
AIR CONDITIONER (1/4) (compressor) (124000003-124000140)……………………………………………………………. 305
AIR CONDITIONER (1/4) (compressor) (124000141-)……………………………………………………………………………….. 308
AIR CONDITIONER (2/4) (condenser)……………………………………………………………………………………………………………. 312
AIR CONDITIONER (3/4) (air-conditioner unit-1) ………………………………………………………………………………………. 316
AIR CONDITIONER (4/4) (air-conditioner unit-2) ………………………………………………………………………………………. 322
BOOM (1/2) …………………………………………………………………………………………………………………………………………………………. 325
BOOM (2/2) …………………………………………………………………………………………………………………………………………………………. 329
ARM (middle arm) (with 3rd aux. line)……………………………………………………………………………………………………………. 331

ARM (long arm) (with 1st aux. line) …………………………………………………………………………………………………………………. 334
DECAL (cab) ………………………………………………………………………………………………………………………………………………………… 338
DECAL (canopy) ………………………………………………………………………………………………………………………………………………….. 343
DECAL (breaker) …………………………………………………………………………………………………………………………………………………. 347
DECAL (selector valve)……………………………………………………………………………………………………………………………………… 349
DECAL (grip button) …………………………………………………………………………………………………………………………………………… 351
DECAL (angle blade type) …………………………………………………………………………………………………………………………………. 353
PAINTED COLOR (cab) …………………………………………………………………………………………………………………………………….. 355
PAINTED COLOR (canopy) ………………………………………………………………………………………………………………………………. 357
PAINTED COLOR (for Sunbelt Rentals) ………………………………………………………………………………………………………… 359
SWIVEL JOINT…………………………………………………………………………………………………………………………………………………….. 361
SWIVEL JOINT (angle blade type)…………………………………………………………………………………………………………………… 363
CONTROL VALVE………………………………………………………………………………………………………………………………………………. 365
CONTROL VALVE (angle blade type)…………………………………………………………………………………………………………….. 368
BLOCK ASSY; No. 1 …………………………………………………………………………………………………………………………………………… 372
BLOCK ASSY; No. 2 …………………………………………………………………………………………………………………………………………… 375
BLOCK ASSY; No. 3 …………………………………………………………………………………………………………………………………………… 377
BLOCK ASSY; No. 4 …………………………………………………………………………………………………………………………………………… 379
BLOCK ASSY; No. 5 …………………………………………………………………………………………………………………………………………… 381
BLOCK ASSY; No. 6 …………………………………………………………………………………………………………………………………………… 383
BLOCK ASSY; No. 7 …………………………………………………………………………………………………………………………………………… 385
BLOCK ASSY; No. 8 …………………………………………………………………………………………………………………………………………… 387
BLOCK ASSY; No. 9 …………………………………………………………………………………………………………………………………………… 389
BLOCK ASSY; No. 10 ………………………………………………………………………………………………………………………………………… 391
BLOCK ASSY; No. 11 ………………………………………………………………………………………………………………………………………… 393
BLOCK ASSY; No. 12 (angle blade type)……………………………………………………………………………………………………….. 395
BLOCK ASSY; No. 13 ………………………………………………………………………………………………………………………………………… 397
PILOT VALVE (R.H.)…………………………………………………………………………………………………………………………………………… 399
HANDLE (R.H.) (3-switch type) ……………………………………………………………………………………………………………………….. 401
PILOT VALVE (L.H.) …………………………………………………………………………………………………………………………………………… 403
HANDLE (L.H.) (3-switch type)………………………………………………………………………………………………………………………… 405
SELECTOR VALVE (ISO-JCB pattern)…………………………………………………………………………………………………………. 407
REMOTE CONTROL VALVE (travel) ……………………………………………………………………………………………………………… 409
REMOTE CONTROL VALVE (swing)………………………………………………………………………………………………………………. 411
REMOTE CONTROL VALVE (dozer blade) …………………………………………………………………………………………………… 413
SOLENOID VALVE; 1 BLOCK………………………………………………………………………………………………………………………….. 415
SOLENOID VALVE; 2 BLOCKS……………………………………………………………………………………………………………………….. 417
SOLENOID VALVE; 2 BLOCKS (angle blade type) ……………………………………………………………………………………… 419
SOLENOID VALVE; 4 BLOCKS……………………………………………………………………………………………………………………….. 421
BOOM CYLINDER……………………………………………………………………………………………………………………………………………….. 423
ARM CYLINDER ………………………………………………………………………………………………………………………………………………….. 426
BUCKET CYLINDER …………………………………………………………………………………………………………………………………………… 430
DOZER BLADE CYLINDER……………………………………………………………………………………………………………………………….. 433
ANGLE BLADE CYLINDER……………………………………………………………………………………………………………………………….. 435
SWING CYLINDER ………………………………………………………………………………………………………………………………………………. 437
TRAVEL MOTOR (1/3) (reduction sec.)………………………………………………………………………………………………………… 439
TRAVEL MOTOR (2/3) (motor sec.) ………………………………………………………………………………………………………………. 441
TRAVEL MOTOR (3/3) (valve sec.)………………………………………………………………………………………………………………… 443
SLEW MOTOR (1/2) (reduction sec.) …………………………………………………………………………………………………………….. 445

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