Takeuchi TB25FR Compact Excavator Operators Manual (AE4E000)

Format: PDF (Printable Document)

File Language: English

File Pages: 163

File Size: 2.93 MB (Speed Download Link)

Brand: Takeuchi

Model: TB25FR Compact Excavator

Book No: AE4E000

Serial No: 12810001-

Type of Document: Operators Manual

Categories: PDF, Takeuchi PDF

$ 40

Takeuchi TB25FR Compact Excavator Operators Manual (AE4E000)

Takeuchi TB25FR Compact Excavator Operators Manual (AE4E000) (SN 12810001-)

On a TB25FR working around houses, tight streets, or utility trenches, this operator’s manual is what I’d keep handy to run the machine correctly and not beat it up. It walks you through what each control does, how the excavator should feel under load, and the daily checks that keep you from losing a day’s work over something simple. If, for example, the machine feels “tippy” when you’re swinging a full bucket on a slope, this is the book I’d use to verify the proper operating position, travel direction, and blade use before I start chasing a non‑existent hydraulic fault.

Applications & Use Cases

Set up the machine correctly when you first get on it, including control orientation and travel direction on uneven ground.
Plan daily inspections so you catch loose tracks, leaks, or cracked hoses before they fail in a trench.
Check proper operating technique when lifting near structures or working close to trucks and pedestrians.
Verify control responses when the boom or swing feels slow or jerky, before assuming a major failure.
Adjust work habits to reduce premature wear on pins, bushings, and undercarriage in rocky or muddy sites.

FAQ

Q: Can I keep this manual on my phone or tablet in the cab?

A: Yes, it’s practical to use a digital copy; just make sure the screen is readable in sunlight and keep the device protected from dust and vibration.

Q: Is it worth printing parts of this manual?

A: Many operators print the daily checks, control layout, and basic operating tips to laminate and keep in the cab for quick reference.

Safety Note

Always follow the manual’s operating guidance before moving the machine, especially on slopes or in tight, busy jobsites.

📘 Show Index

Takeuchi TB25FR Compact Excavator Index:

COVER
SAFETY ALERT SYMBOL
■SlGNAL WORDS
INTRODUCTION
MACHINE DESCRIPTlON
Contents
SAFETY
- General Precautions
  - Observe all safety rules
  - Wear approriate clothing and personal protective equipment
  - Provide a fire extinguisher and first aid kit
  - Never remove safety equipment
  - Use a signal person and flagman
  - Be sure to lock the safety lock lever before leaving the operator’s seat
  - Avoid fire and explosion hazards
  - Exhaust fumes from the engine can kill
  - Handling asbestos dust
  - Be careful not to get crushed or cut
  - Using optional products
  - Never modify machine
- Preparing Precautions
  - Know the working area
  - Alway keep the machine clean
  - Perform inspection and maintenance daily
- Starting Precautions
  - Maintain three point contact when mounting and dismounting
  - Clear the area of other persons before starting the machine
  - Start the engine from the operator’s seat
  - Starting with jumper cables
  - After starting the engine
  - In cold weather
- Operating Precautions
  - Ensure good visibility
  - Do not permit riders on the machine
  - Check for safety in the surrounding area before starting
  - Check the position of the undercarriage (tracks) before traveling
  - Travel safety
  - Cautions on traveling on slopes
  - Operate on snow or ice with extra care
  - Insure driver safety before loading trucks
  - Keep a safe distance from electrical power lines
  - Watch out for hazardous working conditions
  - Operating on slopes is dangerous
  - Never slew (swing) sideways with excessive weights
  - Watch boom clearance
  - Excavators are not designed for lifting loads
  - Protection against falling or flying objects
- Stopping Precautions
  - Park safely
- Transporting Precautions
  - Load and unload the machine safely
  - Transport the machine safely
- Maintenance Precautions
  - Attach a “DO NOT OPERATE” tag
  - Use the correct tools
  - Replace important safety parts periodically
  - Anti-explosive lighting
  - Do not allow unauthorized personnel in the work area
  - Prepare the work area
  - Always clean the machine
  - Stop the engine before performing maintenance
  - Stay clear of moving parts
  - Securely block the machine or any component that may fall
  - Securely block the working equipment
  - Secure the engine hood or cover when opened
  - Place heavy objects in a stable position
  - Use caution when fueling
  - Handling of hoses
  - Be careful with hot and pressurized components
  - Be careful with hot cooling systems
  - Be careful with fluids under pressure
  - Release all pressure before working on the hydraulic system
  - Be careful with grease under pressure
  - Disconnect the battery
  - Avoid battery hazards
  - Have a Takeuchi service agent repair welding cracks or other damage
  - Safety signs
  - Checks after maintenance
  - Disposing of wastes
- Safety Signs (Decals)
CONTROLS
- Names of Components
- Doors and Covers
  - Starter Key
  - Engine Hood
  - Fuel Supply Port
- Seat and Seat Belt
  - Seat
  - Seat Belt
- Instrument Panel
  - Warning Lamps
  - Indicators
  - Meters
- Switches
  - Starter Switch
  - Horn Switch
  - Travel Speed Switch
  - Light Switch
  - Decel. Switch (Option)
- Levers and Pedals
  - Safety Lock Lever
  - Throttle Lever
  - Operating Levers
  - Blade Lever
  - Travel Levers
  - Offset Pedal
  - Auxiliary Pedal
- Accessories
  - External Power Socket (for EU)
OPERATION
- Before Starting Operation
  - Mounting and Dismounting
  - Walk-Around Inspection
  - Daily Inspection
- Starting and Stopping the Engine
  - Before Starting the Engine
  - Starting the Engine
  - Warming Up the Engine
  - Stopping the Engine
- Machine Operation
  - Lever Pattern (ISO Pattern)
  - Lever Pattern (JCB Pattern)
  - Warming Up the Machine (Hydraulic Oil)
  - Inspection After Warm-up
  - Operating the Travel Levers
  - Operating the Working Equipment
  - Operating the Auxiliary Pedal
  - Handling the interference prevention device
- Operating Procedures
  - Prohibited Operations
  - Cautions on Operating
  - Cautions on Traveling on Slopes
  - Getting Out of Mud
  - Operations Possible with this Machine
- Parking the Machine
  - Parking
  - Inspection and Checks After Stopping the Engine
- Handling in Cold Weather
  - Preparing for Cold Weather
  - Cautions after Completing Operations
  - After Cold Weather is Over
- Handling Rubber Crawlers
  - Prohibited Actions
    - Cautions
TRANSPORT
- Loading and Unloading
- Securing the Machine
- Cautions on Transporting
MAINTENANCE
- General
  - Maintenance Description
  - Cautions on Maintenance
- Service Data
  - Fuel and Lubricant Chart
  - Expendables
  - Tools
  - Tightening Torques
  - Important Parts
- Maintenance Chart
- Walk-Around Inspection
  - Inspecting by Opening the Engine Hood and Covers
  - Inspecting by Walking Around the Machine
  - Inspecting While Sitting in the Operator’s Seat
- Daily Inspection (Every 10 Hours)
  - Inspecting and Replenishing the Coolant
  - Inspecting and Replenishing the Engine Oil
  - Checking the Fuel Level
  - Inspecting the Hydraulic Tank Level and Replenishing
  - Lubricating the Working Equipment
- After First 50 Hours (New Machines Only)
  - Replacing the Hydraulic Oil Return Filter
  - Replacing the Engine Oil and Oil Filter
  - Inspecting and Adjusting the Fan Belt
- Every 50 Hours
  - Inspecting and Adjusting the Crawler Tension
  - Lubricating the Slew Bearing
  - Inspecting the Battery Fluid Level and Replenishing
  - Draining the Fuel Tank
- Every 100 Hours
  - Cleaning the Fuel Filter
- After First 250 Hours (New Machines Only)
  - Replacing the Travel Motor Gear Oil
  - Replacing the slew motor pinion bearing grease.
- Every 250 Hours
  - Inspecting and Adjusting the Fan Belt
  - Replacing the Engine Oil and Oil Filter
  - Cleaning the Air Cleaner
- Every 500 Hours
  - Replacing the Hydraulic Oil Return Filter
  - Cleaning the Radiator and Oil Cooler Fins
  - Replacing the Fuel Filter
  - Replacing the Fuel Filter Cartridge
- Every 1000 Hours
  - Cleaning the Engine Cooling System
  - Replacing the Air Cleaner Element
  - Replacing the Travel Motor Gear Oil
  - Replacing the slew motor pinion bearing grease
  - Retightening the Engine Cylinder Head Bolts
  - Inspecting the Engine Fuel Injection Pressure and Spray Condition
  - Inspecting and Adjusting the Engine Valve Clearance
- Every 2000 Hours
  - Replacing the Hydraulic Oil and Cleaning the Suction Strainer
  - Inspecting the Engine Fuel Injection Timing
  - Inspecting the Engine Fuel Injection Valve
  - Adjusting the Engine Intake/ Exhaust Valves
- When Required
  - Replacing the Bucket Teeth
  - Adjusting the gap between the bucket and arm
  - Replacing the Bucket
  - Lubricating the Levers
  - Inspecting the Rubber Crawlers
  - Replacing the Rubber Crawlers
- Long-term Storage
TROUBLESHOOTING
- Symptoms that are not Malfunctions
- If the Engine Overheats
- If the Battery Goes Dead
- After the Fuel Runs Out
  - Bleeding the Air from the Fuel System
- If a Fuse Blows
- If a Warning Lamp Lights
- Other Symptoms
SPECIFICATIONS
- Main Specifications
- Machine Dimensions
- Operating Range
- Lifting Capacities
OPTIONS
- General Precautions
  - Precautions on Safety
  - Precautions on Installing Attachments
  - Precautions on Operating Attachments
- Safety Signs (Decals)
- Biodegradable Oil
  - Biodegradable oil
  - Replacing the hydraulic oil with biodegradable oil
- Switching the Lever Pattern
  - Lever Pattern Table
  - Switching the Lever Pattern
- Hydraulic Breaker
  - Precautions on Operating
INDEX
- A ~ E
- E ~ I
- K ~ P
- P ~ T
- U ~ W
CALIFORNIA Proposition 65 Warning
First Published June 1998