Format: PDF (Printable Document)
File Language: English
File Pages: 89
File Size: 3.89 MB (Speed Download Link)
Brand: Takeuchi
Model: TW50, TW60 Wheel Loader
Book No: 8016655
Type of Document: Operation and Maintenance Manual
$ 40
These TW50/TW60 wheel loaders usually live in tight construction sites, small quarries, farm yards, and snow work—lots of starts, stops, and short travel. This Operation and Maintenance Manual is what I’d keep handy to stay on top of the service rhythm: when to grease, what to inspect, and how to adjust things before they turn into downtime. If, for example, the loader starts feeling loose in the steering or the boom gets jerky, I’d use this manual to trace through the basic checks in order and rule out simple maintenance issues before calling in major repairs.
Applications & Use Cases
FAQ
Q: Can I use this manual on a tablet in the field?
A: Yes, it’s practical to keep a digital copy; you can zoom diagrams and search text while you’re next to the machine.
Q: Is it worth printing parts of this manual?
A: Many techs print the maintenance schedules and key procedures to hang in the shop or keep in a binder by the machine.
Safety Note
Always follow the lockout, support, and engine shutdown steps in the manual before putting hands or tools on the loader.
III. Table of Contents
I. Assembly groups – overview ……………………………………………………………………………………………….. 5
II. Outline of the contents of this manual ………………………………………………………………………………….. 5
III. Table of Contents. …………………………………………………………………………………………………………….. 7
1 General Notes and Safety Instructions. …………………………………………………………1-1
1.1 Notes on the safety instructions………………………………………………………………………………………….. 1-1
1.2 Allocation of personnel ………………………………………………………………………………………………………. 1-1
1.3 Intended use of the wheel loader. ………………………………………………………………………………………… 1-2
1.3.1 Load capacity table. …………………………………………………………………………………………………….. 1-2
1.4 Safety Instructions. ………………………………………………………………………………………………………….. 1-3
1.4.1 General. …………………………………………………………………………………………………………………….. 1-3
1.4.2 General use of the wheel loader. …………………………………………………………………………………… 1-3
1.4.3 Working with the wheel loader. ……………………………………………………………………………………… 1-4
1.4.4 Safety instructions for emergency situations. …………………………………………………………………… 1-6
2 Getting aquainted with the wheel loader. ……………………………………………………….2-1
2.1 Warning notices and adhesive labels …………………………………………………………………………………… 2-1
2.2 Overview of operating and control elements …………………………………………………………………………… 2-2
3 Starting and driving the Wheel Loader. ………………………………………………………….3-1
3.1 Before entering the wheel loader………………………………………………………………………………………….. 3-1
3.2 Adjusting the driver`s seat. …………………………………………………………………………………………………. 3-2
3.2.1 Weight adjustment. ………………………………………………………………………………………………………. 3-2
3.2.2 Height adjustment. ……………………………………………………………………………………………………….. 3-2
3.2.3 Longitudinal adjustment. ……………………………………………………………………………………………….. 3-2
3.2.4 Back-rest adjustment……………………………………………………………………………………………………. 3-3
3.2.5 Safety belt. …………………………………………………………………………………………………………………. 3-3
3.2.6 Rack. …………………………………………………………………………………………………………………………. 3-3
3.3 Indoor lighting. …………………………………………………………………………………………………………………. 3-3
3.4 Exterior rear view mirrors……………………………………………………………………………………………………. 3-3
3.5 Dashboard. ……………………………………………………………………………………………………………………… 3-4
3.6 Table of lights and symbols. ……………………………………………………………………………………………….. 3-4
3.7 Starting the engine. ………………………………………………………………………………………………………….. 3-5
3.7.1 Before starting. ……………………………………………………………………………………………………………. 3-5
3.7.2 Starting the engine. ……………………………………………………………………………………………………… 3-5
3.8 Driving the wheel loader. …………………………………………………………………………………………………… 3-6
3.8.1 Driving forward and backward …………………………………………………………………………………………. 3-6
3.8.2 Driving forward ……………………………………………………………………………………………………………… 3-6
3.8.3 Driving backward ………………………………………………………………………………………………………….. 3-6
3.8.4 Changing direction. ……………………………………………………………………………………………………… 3-7
3.8.5 Shifting gears ………………………………………………………………………………………………………………. 3-7
3.8.6 Differential lock. ………………………………………………………………………………………………………….. 3-8
3.8.7 Inching. ……………………………………………………………………………………………………………………… 3-8
3.8.8 Brakes. ………………………………………………………………………………………………………………………. 3-8
3.8.9 Stopping and parking the wheel loader. ………………………………………………………………………….. 3-8
3.8.10 Panel of switches…………………………………………………………………………………………………………. 3-9
3.8.11 Driving at night. …………………………………………………………………………………………………………… 3-9
3.8.12 Warning equipment and additional lights. ………………………………………………………………………… 3-9
3.9 Driving the wheel loader on public roads. ………………………………………………………………………………. 3-10
3.9.1 Measures to be taken before driving on a public road. ………………………………………………………… 3-10
3.9.2 Checklist: Driving the wheel loader on public roads. …………………………………………………………… 3-10
Operating Manual TW 50/60
8
gb-50-60_000_2
TABLE OF CONTENTS
3.10 Line-of-sight obstruction. ……………………………………………………………………………………………………. 3-11
3.11 Cross-country driving. ……………………………………………………………………………………………………….. 3-11
4 Working with the Wheel Loader. ……………………………………………………………………4-1
4.1 Safety instructions concerning work with the vehicle. ……………………………………………………………… 4-1
4.2 Control lever. ……………………………………………………………………………………………………………………. 4-2
4.3 Connecting attachments. …………………………………………………………………………………………………… 4-3
4.3.1 Using the Quick Disconnect Coupler (QDC). …………………………………………………………………… 4-3
4.3.2 Switching the attachment hydraulics. ……………………………………………………………………………… 4-4
4.3.3 Retracting the QDC bolts. …………………………………………………………………………………………….. 4-4
4.4 Working with the bucket. …………………………………………………………………………………………………… 4-5
4.4.1 Picking up material. ……………………………………………………………………………………………………… 4-5
4.4.2 Driving with load. …………………………………………………………………………………………………………. 4-6
4.4.3 Dumping material. ………………………………………………………………………………………………………… 4-6
4.4.4 Emergency lowering. …………………………………………………………………………………………………… 4-6
4.5 Working and driving with the pallet forks. …………………………………………………………………………….. 4-7
4.6 Road sweeping. ………………………………………………………………………………………………………………. 4-8
4.7 Transporting the wheel loader ……………………………………………………………………………………………… 4-9
4.7.1 Checklist for transporting the wheel loader ……………………………………………………………………….. 4-9
4.8 Towing. …………………………………………………………………………………………………………………………… 4-10
4.8.1 Safety instructions referring to towing. …………………………………………………………………………….. 4-10
4.8.2 Towing preparations ……………………………………………………………………………………………………… 4-10
4.8.3 Short-circuiting the hydraulic circuit. ……………………………………………………………………………….. 4-10
4.8.4 Towing the wheel loader ………………………………………………………………………………………………… 4-11
4.8.5 After towing the wheel loader. …………………………………………………………………………………………. 4-11
5 Maintenance of the Wheel Loader. ………………………………………………………………..5-1
5.1 Technical inspections. ……………………………………………………………………………………………………….. 5-1
5.2 Maintenance. …………………………………………………………………………………………………………………… 5-1
5.2.1 Maintenance plan………………………………………………………………………………………………………… 5-1
5.2.2 Service intervals. ………………………………………………………………………………………………………….. 5-2
5.2.3 Consumables. …………………………………………………………………………………………………………….. 5-2
5.2.4 Maintenance intervals. ………………………………………………………………………………………………….. 5-3
5.3 Greasing points – front end. ………………………………………………………………………………………………… 5-4
5.3.1 Notes. ……………………………………………………………………………………………………………………….. 5-4
5.4 Engine ……………………………………………………………………………………………………………………………. 5-5
5.4.1 Overview. …………………………………………………………………………………………………………………… 5-5
5.4.2 Checking the engine oil level. ……………………………………………………………………………………….. 5-6
5.4.3 Changing the engine oil. ………………………………………………………………………………………………. 5-6
5.4.4 Changing the engine oil filter. …………………………………………………………………………………………. 5-7
5.4.5 Changing the fuel filter. ………………………………………………………………………………………………… 5-7
5.4.6 Venting the fuel system. ……………………………………………………………………………………………….. 5-8
5.4.7 Changing the preliminary fuel filter …………………………………………………………………………………… 5-8
5.4.8 Checking the V-belt. …………………………………………………………………………………………………….. 5-9
5.4.9 Replacing the V-belt. …………………………………………………………………………………………………….. 5-9
5.4.10 Cleaning the air filter. …………………………………………………………………………………………………… 5-10
5.4.11 Filling the cooling circuit. ………………………………………………………………………………………………. 5-11
5.4.12 Draining the cooling water. ……………………………………………………………………………………………. 5-11
5.4.13 Cleaning the radiator. …………………………………………………………………………………………………… 5-12
5.4.14 Filling the fuel tank. ……………………………………………………………………………………………………… 5-12
5.4.15 Cleaning the fuel tank. …………………………………………………………………………………………………. 5-12
5.5 Electrical installation. ………………………………………………………………………………………………………… 5-13
5.5.1 Notes. ……………………………………………………………………………………………………………………….. 5-13
5.5.2 Battery. ………………………………………………………………………………………………………………………. 5-13
5.5.4 Table – Fuse assignment ……………………………………………………………………………………………….. 5-14
5.6 Hydraulic system. …………………………………………………………………………………………………………….. 5-15
5.6.1 Overview. …………………………………………………………………………………………………………………… 5-15
5.6.2 Notes. ……………………………………………………………………………………………………………………….. 5-15
5.6.3 Checking the hydraulic oil. ……………………………………………………………………………………………. 5-16
5.6.4 Adding hydraulic oil. …………………………………………………………………………………………………….. 5-16
5.6.5 Draining water/oil (if organic oil is used). ………………………………………………………………………….. 5-16
5.6.6 Changing the hydraulic oil filter. ………………………………………………………………………………………. 5-17
5.6.7 Cleaning the hydraulic oil cooler. …………………………………………………………………………………… 5-18
5.7 Brake system. …………………………………………………………………………………………………………………. 5-18
5.7.1 Checking the brake fluid. ……………………………………………………………………………………………… 5-18
5.8 Chassis. …………………………………………………………………………………………………………………………. 5-19
5.8.1 Checking the axle oil level (front and rear axle). ………………………………………………………………. 5-20
5.8.2 Changing the axle oil (front and rear axle). ……………………………………………………………………… 5-20
5.8.3 Changing the axle oil (wheel hub). …………………………………………………………………………………… 5-21
5.9 Cleaning and preservation. …………………………………………………………………………………………………. 5-21
5.9.1 Cleaning the diesel engine. ……………………………………………………………………………………………. 5-21
5.9.2 Preservation. ……………………………………………………………………………………………………………….. 5-22
6 Faults. …………………………………………………………………………………………………………6-1
6.1 Table of fault messages. ……………………………………………………………………………………………………. 6-1
7 Technical Data. …………………………………………………………………………………………….7-1
7.1 Table of general technical data. …………………………………………………………………………………………… 7-1
7.2 Table of dimensions. …………………………………………………………………………………………………………. 7-2
7.3 Consumables. ………………………………………………………………………………………………………………….. 7-3
7.3.1 Table of lubricants and oils. …………………………………………………………………………………………… 7-3
7.3.2 Fuel. ………………………………………………………………………………………………………………………….. 7-4
7.3.3 Table of filling quantities. ………………………………………………………………………………………………. 7-4
7.4 Tire pressures. ………………………………………………………………………………………………………………… 7-5
7.5 Miscellaneous ………………………………………………………………………………………………………………….. 7-5
7.5.1 Noise emission……………………………………………………………………………………………………………. 7-5
7.5.2 Vibrations of earth-moving machinery. ……………………………………………………………………………… 7-5
8 Service. ……………………………………………………………………………………………………….8-1
8.1 Certificate of delivery. ………………………………………………………………………………………………………… 8-1
8.1.1 Checklist to be competed upon delivery of the wheel loader in conjunction with a demonstration. 8-1
8.1.2 Checklist 1st Inspection………………………………………………………………………………………………… 8-3
8.1.3 Checklist Maintenance Certificate A. ……………………………………………………………………………….. 8-5
8.1.4 Checklist Maintenance Certificate B. ………………………………………………………………………………. 8-7
8.1.5 Checklist Maintenance Certificate C. ………………………………………………………………………………. 8-9
8.1.6 Summary of periodical maintenance measures. ………………………………………………………………… 8-11
Appendix C: Maintenance Certificates……………………………………………………………………………….C-1
C.1 First 2500 hrs…………………………………………………………………………………………………………….C-1
