Format: PDF (Printable Document)
File Language: English
File Pages: 161
File Size: 25.49 MB (Speed Download Link)
Brand: Takeuchi
Model: TW80 Series 3 Wheel Loader
Book No: 8069865
Serial No: VER 1 (1
Type of Document: Operation and Maintenance Manual
$ 40
This TW80 Series 3 wheel loader manual is what I’d keep on hand for a machine that lives in dirt, gravel, snow, and tight yard work all day. It helps you set up a solid service rhythm so the loader starts, steers, and lifts the same way every morning, even after rough shifts. When a problem shows up—like sluggish hydraulics after a cold start or a warning light that won’t clear—this book gives you the checks and intervals to trace issues methodically instead of guessing.
Applications & Use Cases
FAQ
Q: Can I keep this manual on a tablet in the cab?
A: Yes, a PDF works well; you can zoom diagrams and search terms instead of flipping pages with dirty gloves.
Q: Is it worth printing parts of it?
A: Printing the service-interval charts and checklists is handy for hanging in the shop or keeping in a jobsite binder.
Safety Note
Always follow the manual’s lockout, support, and engine shutdown steps before inspecting or servicing the loader.
1. Notes on this operating manual ………………………………………………. 6
1.1. Purpose of this operating manual ………………………………………………………………………….. 6
1.2. Storing the operating manual …………………………………………………………………………………. 6
1.3. Signal words and warning symbols ……………………………………………………………………….. 7
1.4. Further notes on this operating manual ……………………………………………………………….. 8
1.5. Manufacturer ……………………………………………………………………………………………………………… 8
2. Features of the wheel loader ……………………………………………………. 9
2.1. Designation ………………………………………………………………………………………………………………… 9
2.2. Vehicle identifi cation number (VIN) ……………………………………………………………………….. 9
2.3. Variants ……………………………………………………………………………………………………………………….. 9
2.4. Technical specifi cations …………………………………………………………………………………………..10
2.4.1. Operating data ………………………………………………………………………………………………………….10
2.4.2. Tires …………………………………………………………………………………………………………………………….11
2.4.3. Fill levels …………………………………………………………………………………………………………………….11
2.4.4. Diesel engine …………………………………………………………………………………………………………….11
2.4.5. Electrical system ……………………………………………………………………………………………………….11
2.5. Type plates ………………………………………………………………………………………………………………..12
2.5.1. Type plate wheel loader ………………………………………………………………………………………….12
2.5.2. Type plate cab …………………………………………………………………………………………………………..12
2.5.3. Type plate Diesel engine …………………………………………………………………………………………13
2.6. Vibrations …………………………………………………………………………………………………………………..14
2.6.1. Hand and arm vibration ………………………………………………………………………………………….14
2.6.2. Whole-body vibration ……………………………………………………………………………………………..14
2.7. Roll-over protection system (ROPS) ………………………………………………………………………15
2.8. Falling-object protective structures (FOPS) …………………………………………………………15
2.9. Warranty for add-ons and conversions …………………………………………………………………15
2.10. Approved ambient temperatures for the operation of the wheel loader ……….16
2.11. Dimensions ……………………………………………………………………………………………………………….17
2.12. Main components ……………………………………………………………………………………………………18
2.13. Workplace ………………………………………………………………………………………………………………….19
2.14. Operating elements …………………………………………………………………………………………………20
2.14.1. Joystick and switches (standard) ……………………………………………………………………………20
2.14.2. Joystick and switches (option) ……………………………………………………………………………….21
2.14.3. Steering wheel, steering column switch, pedals …………………………………………………22
2.14.4. Controls on the cabin ceiling ………………………………………………………………………………….22
2.15. Dashboard …………………………………………………………………………………………………………………23
2.14.5. Membrane keypad …………………………………………………………………………………………………..23
2.15.1. 5 inch TFT display ……………………………………………………………………………………………………..24
2.15.2. Indicator light ……………………………………………………………………………………………………………30
2.16. Warning notices and labels …………………………………………………………………………………….31
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3. Notes on using the wheel loader ……………………………………………. 33
3.1. Designated purpose ………………………………………………………………………………………………..33
3.2. Intended use ……………………………………………………………………………………………………………..33
3.3. Basic functionality ……………………………………………………………………………………………………33
3.3.1. Scope of application ………………………………………………………………………………………………..33
3.3.2. Structural design ………………………………………………………………………………………………………33
3.4. Your tasks and obligations ……………………………………………………………………………………..35
4. Safety information ………………………………………………………………… 37
B. What you need to do to work safely with the wheel loader ……… 41
5. Actions to take before starting to work ………………………………….. 41
5.1. Establishing a safe work zone ……………………………………………………………………………….41
5.2. Checking the wheel loader …………………………………………………………………………………….42
5.3. Refueling ……………………………………………………………………………………………………………………43
5.3.1. Diesel ………………………………………………………………………………………………………………………….43
5.4. Accessing and leaving the cab ……………………………………………………………………………….44
5.4.1. Accessing the cab …………………………………………………………………………………………………….44
5.4.2. Releasing and closing the door ……………………………………………………………………………..44
5.5. Adjusting the driver‘s seat ………………………………………………………………………………………45
5.5.1. Adjusting the seat to your weight …………………………………………………………………………45
5.5.2. Adjusting the height of the seat …………………………………………………………………………….45
5.5.3. Adjusting the longitudinal position ………………………………………………………………………46
5.5.4. Adjusting the inclination of the backrest ……………………………………………………………..46
5.6. Adjusting the comfort seat (optional feature) …………………………………………………….47
5.6.1. Adjusting the seat to your weight …………………………………………………………………………47
5.6.2. Adjusting the height of the seat …………………………………………………………………………….47
5.6.3. Adjusting the longitudinal position ………………………………………………………………………47
5.6.4. Adjusting the backrest inclination ………………………………………………………………………..48
5.6.5. Adjusting the headrest ……………………………………………………………………………………………48
5.6.6. Activating the seat heating …………………………………………………………………………………….48
5.7. Adjusting the armrests ……………………………………………………………………………………………49
5.7.1. Adjusting the left armrest ……………………………………………………………………………………….49
5.7.2. Adjusting the right armrest …………………………………………………………………………………….49
5.8. Adjust the steering column position …………………………………………………………………….49
5.9. Fastening the safety belt …………………………………………………………………………………………50
5.10. Adjusting the exterior mirrors ………………………………………………………………………………..50
6. Driving the wheel loader ……………………………………………………….. 51
6.1. Safety instructions for driving the wheel loader …………………………………………………51
6.2. Starting ………………………………………………………………………………………………………………………51
6.2.1. Turn on the main battery switch ……………………………………………………………………………51
6.2.2. Switch on ignition …………………………………………………………………………………………………….52
6.2.3. Starting the diesel engine ………………………………………………………………………………………52
6.2.3. Move lifting gear and working tool to travel position ……………………………………….53
6.3. Drive …………………………………………………………………………………………………………………………..54
6.3.1. Drive forward …………………………………………………………………………………………………………….54
6.3.2. Reverse ………………………………………………………………………………………………………………………54
6.3.3. Select gear …………………………………………………………………………………………………………………55
6.3.4. Features of the gears ……………………………………………………………………………………………….56
6.3.5. Changing direction ………………………………………………………………………………………………….57
6.3.6. Operation on slippery grounds ……………………………………………………………………………..58
6.3.7. Driving on slopes ……………………………………………………………………………………………………..59
6.4. Coping with line-of-sight (LOS) obstruction ……………………………………………………….60
6.4.1. Taking action against line-of-sight obstruction ………………………………………………….60
6.4.2. Giving hand signals ………………………………………………………………………………………………….61
6.5. Driving on public roads …………………………………………………………………………………………..62
6.5.1. Equipping the wheel loader for the operation on public roads ……………………….62
6.6. Lighting ……………………………………………………………………………………………………………………..63
6.6.1. Turning on the low-beam light ………………………………………………………………………………63
6.6.2. Turning on the high-beam light …………………………………………………………………………….63
6.6.3. Turning on the work lights ……………………………………………………………………………………..63
6.6.4. Turning on the rotating beacon (optional feature) ……………………………………………63
6.7. Heating and ventilation …………………………………………………………………………………………..64
6.7.1. Ventilating the cab interior …………………………………………………………………………………….64
6.7.2. Warming up the cab interior ………………………………………………………………………………….64
6.7.3. Drying fogged up interior windows …………………………………………………………………….64
6.7.4. Cool down the cabin interior ………………………………………………………………………………….65
6.8. Cleaning the windows …………………………………………………………………………………………….66
6.8.1. Cleaning the windshield …………………………………………………………………………………………66
6.8.2. Cleaning the rear window ………………………………………………………………………………………66
6.9. Warning ……………………………………………………………………………………………………………………..67
6.9.1. Switch on hazard warning lights ……………………………………………………………………………67
6.9.2. Sound the warning horn …………………………………………………………………………………………67
6.9.3. Operate the fl asher ………………………………………………………………………………………………….67
6.10. Stopping ……………………………………………………………………………………………………………………68
6.10.1. Stopping the forward motion ……………………………………………………………………………….. 68
6.10.2. Stopping the reverse motion …………………………………………………………………………………68
6.10.3. Switch off the diesel engine ……………………………………………………………………………………69
6.10.4. Park and leave the wheel loader …………………………………………………………………………… 69
6.11. Protect wheel loaders against theft and misuse …………………………………………………70
6.11.1. Open immobiliser menu …………………………………………………………………………………………70
6.11.2. Activating and deactivating the immobiliser ………………………………………………………71
6.11.3. Change immobiliser code ……………………………………………………………………………………….71
6.11.4. Set delay …………………………………………………………………………………………………………………….71
6.11.5. Start wheel loader with activated immobiliser ……………………………………………………72
7. Working with the wheel loader ………………………………………………. 73
7.1. Control elements for working ………………………………………………………………………………..73
7.1.1. Display ……………………………………………………………………………………………………………………….73
7.1.2. Joystick ……………………………………………………………………………………………………………………..73
7.1.3. Finger joystick …………………………………………………………………………………………………………..74
7.2. Connecting attachments ………………………………………………………………………………………..75
7.2.1. Approved attachments ……………………………………………………………………………………………75
7.2.2. Operating conditions ………………………………………………………………………………………………75
7.2.3. Preparing to connect attachments ……………………………………………………………………….76
7.2.4. Connecting the attachment ………………………………………………………………………………….. 77
7.2.5. Locking the attachment ………………………………………………………………………………………….77
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7.2.6. Put down or change attachment …………………………………………………………………………..78
7.3. Changing from driving to working………………………………………………………………………..79
7.4. Using a bucket ………………………………………………………………………………………………………….80
7.4.1. Picking up material with the bucket ……………………………………………………………………..80
7.4.2. Transporting material in the bucket ……………………………………………………………………..80
7.4.3. Dumping material from the bucket ………………………………………………………………………81
7.5. Working with the pallet forks ………………………………………………………………………………… 82
7.5.1. Attaching the pallet forks ……………………………………………………………………………………….82
7.5.2. Picking up material with the pallet forks ……………………………………………………………..82
7.5.3. Transporting load on the pallet forks ……………………………………………………………………82
7.5.4. Unloading material from the pallet forks ……………………………………………………………..83
7.6. Work with hydraulically operated work tools or attachments ………………………….84
7.6.1. Use third section ………………………………………………………………………………………………………84
7.6.2. Use Fourth Section …………………………………………………………………………………………………..86
7.7. Using a power sweeper …………………………………………………………………………………………..87
7.8. High-fl ow-auxiliary hydraulics ……………………………………………………………………………….88
7.8.1. Technical specifi cations …………………………………………………………………………………………..88
7.8.2. Operating elements referring to the operation of the high-fl ow auxiliary hydraulics …………….. 88
7.8.3. Working with the high-fl ow auxiliary hydraulics ………………………………………………..89
7.9. Driving at a low travel speed with a constant engine speed …………………………….90
7.10. Hand throttle control …………………………………………………………………………………………….91
8. Transporting the wheel loader ………………………………………………. 92
8.1. Safety information for transporting the wheel loader ……………………………………….92
8.2. Loading the wheel loader onto a fl at bed truck ………………………………………………….92
8.3. Securing the wheel loader for the transport ……………………………………………………….93
8.3.1. Inserting the articulation lock ………………………………………………………………………………..93
8.3.2. Tying the wheel loader to the fl at bed truck ………………………………………………………..93
8.4. Transporting the wheel loader ………………………………………………………………………………94
8.4.1. Transporting the wheel loader with a crane ………………………………………………………..94
8.5. Recovering the wheel loader ………………………………………………………………………………….94
C. How to deal with malfunctions ……………………………………95
9. Failures and trouble shooting ………………………………………………… 95
9.1. Identifying and eliminating problems ………………………………………………………………….95
9.2. Emergency lowering of the loader in the event of a power loss ………………………99
10. Towing the wheel loader ……………………………………………………. 100
10.1. Safety information referring to towing ……………………………………………………………..100
10.2. What you need to do before towing the wheel loader …………………………………….101
10.2.1. Securing the wheel loader against rolling …………………………………………………………101
10.2.2. Opening the HP valves ………………………………………………………………………………………….101
10.2.3. Deactivating the parking brake ……………………………………………………………………………101
10.3. What you need to do while towing the wheel loader ………………………………………102
10.4. What you need to do after towing the wheel loader ……………………………………….102
10.4.1. Closing the HP valves …………………………………………………………………………………………….102
10.4.2. Activating the parking brake ………………………………………………………………………………..102
11. Putting the wheel loader out of operation & fi nal shutdown .. 103
11.1. Long term storage ………………………………………………………………………………………………….103
11.1.1. Putting the wheel loader out of operation…………………………………………………………103
11.2. Final shutdown of the wheel loader ……………………………………………………………………104
D. Figures …………………………………………………………………….105
E. Index ……………………………………………………………………….107
