Takeuchi TW95 Wheel Loader Index:

A. What you need to know to work safely with the
wheel loader ……………………………………………………………….6
1. Notes on this operating manual ………………………………………………. 6
1.1. Purpose of this operating manual ………………………………………………………………………….. 6
1.2. Storing the operating manual …………………………………………………………………………………. 6
1.3. Signal words and warning symbols ……………………………………………………………………….. 7
1.4. Further notes on this operating manual ……………………………………………………………….. 8
1.5. Manufacturer ……………………………………………………………………………………………………………… 8
2. Features of the wheel loader …………………………………………………… 9
2.1. Designation ………………………………………………………………………………………………………………… 9
2.2. Vehicle identifi cation number (VIN) ……………………………………………………………………….. 9
2.3. Variants ……………………………………………………………………………………………………………………….. 9
2.4. Technical specifi cations …………………………………………………………………………………………..10
2.4.1. Operating data ………………………………………………………………………………………………………….10
2.4.2. Tires …………………………………………………………………………………………………………………………….11
2.4.3. Fill levels …………………………………………………………………………………………………………………….11
2.4.4. Diesel engine …………………………………………………………………………………………………………….11
2.4.5. Electrical system ……………………………………………………………………………………………………….11
2.5. Type plates ………………………………………………………………………………………………………………..12
2.5.1. Type plate wheel loader ………………………………………………………………………………………….12
2.5.2. Type plate cab …………………………………………………………………………………………………………..12
2.5.3. Type plate Diesel engine …………………………………………………………………………………………13
2.6. Vibrations …………………………………………………………………………………………………………………..14
2.6.1. Hand and arm vibration ………………………………………………………………………………………….14
2.6.2. Whole-body vibration ……………………………………………………………………………………………..14
2.7. Roll-over protection system (ROPS) ………………………………………………………………………15
2.8. Falling-object protective structures (FOPS) …………………………………………………………15
2.9. Warranty for add-ons and conversions …………………………………………………………………15
2.10. Approved ambient temperatures for the operation of the wheel loader ……….16
2.11. Dimensions ……………………………………………………………………………………………………………….17
2.12. Main components ……………………………………………………………………………………………………18
2.13. Operator’s station …………………………………………………………………………………………………….19
2.14. Control elements ……………………………………………………………………………………………………..20
2.15. Display ……………………………………………………………………………………………………………………….22
2.15.1. Cockpit display system ……………………………………………………………………………………………22
2.15.2. Travel speed ……………………………………………………………………………………………………………..22
2.15.3. Display sections A-F …………………………………………………………………………………………………23
2.15.4. LEDs ……………………………………………………………………………………………………………………………24
2.15.5. Error and service messages …………………………………………………………………………………….25
2.15.6. Buttons on the display …………………………………………………………………………………………….27
2.16. Warning notices and labels …………………………………………………………………………………….29
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3. Notes on using the wheel loader ……………………………………………. 31
3.1. Designated purpose ………………………………………………………………………………………………..31
3.2. Intended use ……………………………………………………………………………………………………………..31
3.3. Basic functionality ……………………………………………………………………………………………………31
3.3.1. Scope of application ………………………………………………………………………………………………..31
3.3.2. Structural design ………………………………………………………………………………………………………31
3.4. Your tasks and obligations ……………………………………………………………………………………..33
4. Safety information ……………………………………………………………….. 35
B. What you need to do to work safely with the wheel
loader ………………………………………………………………………. 39
5. Actions to take before starting to work ………………………………….. 39
5.1. Establishing a safe work zone ……………………………………………………………………………….39
5.2. Checking the wheel loader …………………………………………………………………………………….40
5.3. Refueling ……………………………………………………………………………………………………………………41
5.3.1. Diesel ………………………………………………………………………………………………………………………….41
5.3.2. AdBlue® / DEF …………………………………………………………………………………………………………..42
5.4. Accessing and leaving the cab ……………………………………………………………………………….43
5.4.1. Accessing the cab …………………………………………………………………………………………………….43
5.4.2. Releasing and closing the door ……………………………………………………………………………..43
5.5. Adjusting the driver‘s seat ………………………………………………………………………………………44
5.5.1. Adjusting the seat to your weight …………………………………………………………………………44
5.5.2. Adjusting the height of the seat …………………………………………………………………………….44
5.5.3. Adjusting the longitudinal position ………………………………………………………………………45
5.5.4. Adjusting the inclination of the backrest ……………………………………………………………..45
5.6. Adjusting the comfort seat (optional feature) ……………………………………………………46
5.6.1. Adjusting the seat to your weight …………………………………………………………………………46
5.6.2. Adjusting the height of the seat …………………………………………………………………………….46
5.6.3. Adjusting the longitudinal position ………………………………………………………………………46
5.6.4. Adjusting the backrest inclination ………………………………………………………………………..47
5.6.5. Adjusting the headrest ……………………………………………………………………………………………47
5.6.6. Activating the seat heating …………………………………………………………………………………….47
5.7. Armrest settings ……………………………………………………………………………………………………….48
5.7.1. Adjusting the left armrest ……………………………………………………………………………………….48
5.7.2. Adjusting the right armrest ……………………………………………………………………………………48
5.8. Adjusting the position of the steering column ……………………………………………………48
5.9. Fastening the safety belt …………………………………………………………………………………………49
5.10. Adjusting the exterior mirrors ………………………………………………………………………………..49
6. Driving the wheel loader ……………………………………………………….. 50
6.1. Safety information referring to driving the wheel loader ………………………………….50
6.2. Starting ………………………………………………………………………………………………………………………50
6.2.1. Turning on the battery main switch ……………………………………………………………………..50
6.2.2. Turning on the ignition ……………………………………………………………………………………………51
6.2.3. Starting the Diesel engine ………………………………………………………………………………………51
6.2.4. Establishing the driving position for the loader and the attachment ……………..52
6.3. Driving ……………………………………………………………………………………………………………………….53
6.3.1. Forward motion ……………………………………………………………………………………………………….53
6.3.2. Reverse motion …………………………………………………………………………………………………………53
6.3.3. Selecting an operating mode ………………………………………………………………………………… 54
6.3.4. Setting gears……………………………………………………………………………………………………………..55
6.3.5. Characteristics of the gears ……………………………………………………………………………………56
6.3.6. Changing direction ………………………………………………………………………………………………….57
6.3.7. Operation on slippery grounds ……………………………………………………………………………..58
6.3.8. Driving on slopes ……………………………………………………………………………………………………..59
6.4. Coping with line-of-sight (LOS) obstruction ……………………………………………………….60
6.4.1. Taking action against line-of-sight obstruction ………………………………………………….60
6.4.2. Giving hand signals ………………………………………………………………………………………………….61
6.5. Driving on public roads …………………………………………………………………………………………..62
6.5.1. Equipping the wheel loader for the operation on public roads ……………………….62
6.6. Lighting ……………………………………………………………………………………………………………………..63
6.6.1. Turning on the low-beam light ………………………………………………………………………………63
6.6.2. Turning on the high-beam light …………………………………………………………………………….63
6.6.3. Turning on the work lights ……………………………………………………………………………………..63
6.6.4. Turning on the rotating beacon (optional feature) ……………………………………………63
6.7. Heating and ventilating …………………………………………………………………………………………..64
6.7.1. Ventilating the interior …………………………………………………………………………………………….64
6.7.2. Heating the interior ………………………………………………………………………………………………….64
6.7.3. Drying the interior window panes ………………………………………………………………………..64
6.7.4. Cooling the interior of the cab ……………………………………………………………………………….65
6.8. Cleaning the windows …………………………………………………………………………………………….66
6.8.1. Cleaning the windshield …………………………………………………………………………………………66
6.8.2. Cleaning the rear window ………………………………………………………………………………………66
6.9. Warning ……………………………………………………………………………………………………………………..67
6.9.1. Activating the hazard warning lights ……………………………………………………………………67
6.9.2. Using the horn ………………………………………………………………………………………………………….67
6.9.3. Activating the headlamp fl asher ……………………………………………………………………………67
6.10. Stopping ……………………………………………………………………………………………………………………68
6.10.1. Stopping the forward motion ……………………………………………………………………………….. 68
6.10.2. Stopping the reverse motion …………………………………………………………………………………68
6.10.3. Turning off the Diesel engine …………………………………………………………………………………69
6.10.4. Parking and leaving the wheel loader…………………………………………………………………..69
6.11. Protecting the wheel loader against theft and misuse ………………………………………70
6.11.1. Accessing the submenu for the antitheft device on the display ………………………70
6.11.2. Setting the operating mode for the immobilizer ………………………………………………..70
6.11.3. Setting the initial numerical code or changing the code ………………………………….71
6.11.4. Starting the wheel loader with the antitheft device activated …………………………71
6.11.5. Locking the wheel loader before leaving it ………………………………………………………….72
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7. Working with the wheel loader ………………………………………………. 73
7.1. Control elements for working ………………………………………………………………………………..73
7.1.1. Display ……………………………………………………………………………………………………………………….73
7.1.2. Joystick ……………………………………………………………………………………………………………………..73
7.1.3. Finger joystick …………………………………………………………………………………………………………..74
7.2. Connecting attachments ………………………………………………………………………………………..75
7.2.1. Approved attachments ……………………………………………………………………………………………75
7.2.2. Operating conditions ………………………………………………………………………………………………75
7.2.3. Unlocking the HQC to work with attachments and accessories ………………………76
7.2.4. Preparing to connect attachments ……………………………………………………………………….76
7.2.5. Connecting the attachment ………………………………………………………………………………….. 77
7.2.6. Locking the attachment ………………………………………………………………………………………….78
7.2.7. Putting down or changing an attachment …………………………………………………………..78
7.3. Changing from driving to working………………………………………………………………………..79
7.4. Using a bucket ………………………………………………………………………………………………………….80
7.4.1. Picking up material with the bucket ……………………………………………………………………..80
7.4.2. Transporting material in the bucket ……………………………………………………………………..80
7.4.3. Dumping material from the bucket ………………………………………………………………………81
7.5. Working with the pallet forks ………………………………………………………………………………… 82
7.5.1. Attaching the pallet forks ……………………………………………………………………………………….82
7.5.2. Picking up material with the pallet forks ……………………………………………………………..82
7.5.3. Transporting load on the pallet forks ……………………………………………………………………82
7.5.4. Unloading material from the pallet forks …………………………………………………………….83
7.6. Automatic resetting of the bucket (Return to dig) …………………………………………….84
7.5.5. Defi ning the initial digging position …………………………………………………………………….84
7.5.6. Using the return to dig function …………………………………………………………………………… 84
7.7. Setting a limit stop for the lift arms (Boom kick-out) …………………………………………85
7.6.1. Setting a lifting limit position ………………………………………………………………………………..85
7.6.2. Using the boom kick-out function ………………………………………………………………………..85
7.8. Working with hydraulically powered attachments or tools ………………………………86
7.8.1. Using the third section ……………………………………………………………………………………………86
7.8.2. Using a power sweeper …………………………………………………………………………………………..87
7.8.3. Using the fourth section …………………………………………………………………………………………88
7.9. Driving at a low travel speed with a constant engine speed …………………………….89
8. Transporting the wheel loader ………………………………………………. 90
8.1. Safety information for transporting the wheel loader ……………………………………….90
8.2. Loading the wheel loader onto a fl at bed truck ………………………………………………….90
8.3. Securing the wheel loader for the transport ……………………………………………………….91
8.3.1. Inserting the articulation lock ………………………………………………………………………………..91
8.3.2. Tying the wheel loader to the fl at bed truck ………………………………………………………..91
8.4. Transporting the wheel loader ………………………………………………………………………………92
8.4.1. Transporting the wheel loader with a crane ………………………………………………………..92
8.5. Recovering the wheel loader ………………………………………………………………………………….92

C. How to deal with malfunctions ……………………………………93
9. Failures and trouble shooting ………………………………………………… 93
9.1. Identifying and eliminating problems ………………………………………………………………….93
9.2. Diesel engine: Regeneration of the Diesel engine ……………………………………………..97
9.2.1. Initiating the regeneration process ……………………………………………………………………….98
9.2.2. Completing the regeneration process ………………………………………………………………….98
9.3. Emergency lowering of the loader in the event of a power loss ………………………99
10. Towing the wheel loader ……………………………………………………. 100
10.1. Safety information referring to towing ……………………………………………………………..100
10.2. What you need to do before towing the wheel loader …………………………………….101
10.2.1. Securing the wheel loader against rolling ………………………………………………………….101
10.2.2. Opening the HP valves ………………………………………………………………………………………….101
10.2.3. Deactivating the parking brake ……………………………………………………………………………101
10.3. What you need to do while towing the wheel loader ………………………………………102
10.4. What you need to do after towing the wheel loader ……………………………………….102
10.4.1. Closing the HP valves …………………………………………………………………………………………….102
10.4.2. Activating the parking brake ………………………………………………………………………………..102
11. Putting the wheel loader out of operation & fi nal shutdown . 103
11.1. Long term storage ………………………………………………………………………………………………….103
11.1.1. Putting the wheel loader out of operation…………………………………………………………103
11.2. Final shutdown of the wheel loader ……………………………………………………………………104
D. Figures …………………………………………………………………….105
E. Index ……………………………………………………………………….