Terex 1100×650 PremierTrak Hydraulic, 26×44 PremierTrak Hydraulic Plant Index:

• Premiertrak 1100×650 & 26×44
• IMPORTANT
• 01 Safety
  • 1.1 Warnings and Symbols
  • 1.2 Organisation Measures
  • 1.3 Selection and Qualification of Personnel – Basic Responsibilties
  • 1.4 Safety Instructions Governing Specific Operational Phases
  • 1.4.1 Standard Operation
  • 1.4.2 Special Work In Conjunction with Utilisation of the Plant and Maintenance and Repairs During Operation; Disposal of Parts
  • 1.5 Warning of Special Dangers
  • 1.5.1 Electric Energy
  • 1.5.2 Gas, Dust, Steam, Smoke and Noise
  • 1.5.3 Hydraulic and Pneumatic Equipment
  • 1.5.4.Hazardous Substances
  • 1.6 Transporting, Manoevering and Recommissioning
  • 1.7 Position of Emergency Stop Buttons
  • 1.8 Plant Warning Signs
  • 1.8.1 Location of Warning Signs.
  • 1.8.2 Safety Sign Illustrations
• 02 Technical Information
  • 2.1 Dimensions
  • 2.2 Plant Description
  • 2.3 Feeder
  • 2.4 Crusher
  • 2.5 Product Conveyor
  • 2.6 Tracks
  • 2.7 Standard Powerpack
  • 2.8 Dustsprays
  • 2.9 Dirt Conveyor *
  • 2.10 Magnetic Separator *
  • 2.11 Manual Folding Hopper *
  • 2.12 Feed Hopper Liner Plates *
  • 2.13 Belt Weigher *
  • 2.14 Water Pump *
  • 2.15 Anti-vandal Guards *
  • 2.16 Manual Clutch *
  • 2.17 Fuel Transfer Pump *
• 03 General Information
  • 3.1 Introduction
  • 3.2 General information
  • 3.3 Designated Use
  • 3.3.1 Operating Temperature Range
  • 3.4 Crusher Capacity
• 04 Design and Function
  • 4.1 General Information
  • 4.2 Construction Units
  • 4.2.1 Single Toggle Jaw Crusher
  • 4.2.2 Vibrating Grizzly Feeder
  • 4.2.3 Track Frame
  • 4.2.4 On-Plant Product Conveyor
  • 4.2.5 Magnet
  • 4.2.6 Plant Chutework
  • 4.2.7 Maintenance Platforms
  • 4.2.8 Standard Power-Pack
  • 4.2.9. Dirt Conveyor
  • 4.2.10 Controls
  • 4.2.11 Chassis
  • 4.2.12 Guards
  • 4.2.13 Painting
  • (Başlıksız)
  • 4.2.15 Optional Exclusions *
  • 4.2.16 Specifications
• 05 Transport
  • 5.1 Safety Information
  • 5.2 Transportation
  • 5.2.1 Manoeuvring
  • 5.2.2 Manoeuvring with the remote RADIO control hand set (where fitted)
  • 5.2.3 Radio Hand Set (where fitted)
  • 5.2.4 Manoeuvring with the remote UMBILICAL control hand set (where fitted)
  • 5.2.5 Unloading
  • 5.2.6 Loading
  • 5.3 Folding Hopper Plates
  • 5.3.1 Hydraulic Folding Hopper – lowering for transport
  • 5.3.2 Manual Folding Hopper * – lowering for transport
• 06 Set Up
  • 6.1 Safety Information
  • 6.2 Setting Up
  • 6.2.1 Manoeuvring
  • 6.2.2 Unloading
  • 6.2.3 Plant Location Considerations
  • 6.2.4 Setting Up
  • 6.2.5 Hydraulic Folding Hopper
  • 6.2.6 Manual Folding Hopper *
• 07 Operating Instructions
  • 7.1 Safety Information
  • 7.1.1 Blocked Crusher Situation
  • 7.1.2 Stalled Crusher Procedure (1) APPLICABLE TO HYDRAULIC RELEASE CRUSHER ONLY
  • 7.1.3 Stalled Crusher Procedure (2) FOR HYDRAULIC RELEASE AND HYDRAULIC ADJUST CRUSHERS
  • 7.2 Safe Start-Up Procedure
  • 7.2.1 Plant Start-Up
  • 7.2.2 Active Plant Alarms
  • 7.2.3 Caterpillar C9 Engine Diagnostic Panel
  • 7.2.4 Crusher Hydraulic Systems
  • HYDRAULIC RELEASE MODEL
  • HYDRAULIC ADJUST ONLY MODEL
  • 7.2.5 Crusher Overload Situation (Hydraulic Release Model only)
  • 7.2.6 Crusher Dump Operation (Hydraulic Release Model only)
  • 7.2.7 Safe Operation of the Plant
  • 7.2.8 Checks Prior to Initial Daily Start
  • 7.2.9 Initial Start Up and Running In
  • 7.3 Feeder Remote Stop/Start
  • 7.3.1 Radio Remote Operation (where fitted)
• 08 Shut Off
  • 8.1 Safety Information
  • 8.2 Closing Down the Plant
  • 8.3 Emergency Stopping of the Engine
  • 8.3.1 Emergency Stop Buttons
  • 8.3.2 Testing Buttons
• 09 Maintenance – Safety Information
  • 9.0 Safety Information
  • Maintenance Hazards and Procedures
  • Diesel Engine Welding Precautions
  • General Maintenance Safety Precautions
  • 9A.0 Maintenance Description
  • 9A.1 Weights of Components
  • 9A.2 General Information
  • 9A.3 Premiertrak Lubrication and Servicing
  • 9A.3.1 Lubrication Points
  • 9A.3.2 Regular Servicing
  • 9A.3.3 Lubrication and Servicing Schedule
  • 9B.0 Maintenance Description
  • 9B.1 Plant Hydraulic System
  • 9B.1.1 Changing the Suction Filter
  • 9B.1.2 Changing the Return Filter
  • 9B.1.3 Changing the Tank Breather
  • 9B.1.4 Changing then Hydraulic Pressure Filters
• 09A Maintenance – Specific to Model
  • 9A.0 Maintenance Description
  • 9A.1 Weights of Components
  • 9A.2 General Information
  • 9A.3 Premiertrak Lubrication and Servicing
  • 9A.3.1 Lubrication Points
  • 9A.3.2 Regular Servicing
  • 9A.3.3 Lubrication and Servicing Schedule
  • 9A.3.4 Crusher Lubrication in High Ambient Temperatures
  • 9A.3.5 Importance of Correct Grease
  • 9A.3.6 Lubricant and Oil Types
  • 9A.3.7 Lubrication & Oil Specifications
  • Alternative Models of Crusher
  • HYDRAULIC RELEASE MODEL
  • HYDRAULIC ADJUST ONLY MODEL
  • 9A.4 Crusher – Adjustment of Discharge Opening
  • 9A.4.1 Adjustment – Hydraulic Release Crusher only
  • 9A.4.2 Adjustment – Hydraulic Adjust Crusher only
  • 9A.5 Crusher – Toggle Plate Replacement
  • 9A.5.1 Toggle Plate Removal
  • 9A.5.2 Fitting New Toggle Plate
  • 9A.6 Crusher – Fitting New Toggle Seat
  • 9A.7 Crusher – Manganese Replacement
  • 9A.7.1 Changing the Swing Jaw
  • 9A.7.2 Changing the Fixed Jaw
  • 9A.8 Crusher – Changing of Cheek Plates
  • 9A.8.1 Removal
  • 9A.8.2 Fitment
  • 9A.9 Crusher – Fitting and Removing Flywheel Locking Mechanism
  • 9A.9.1 Loosening the Ringfeder
  • 9A.9.2 Tightening the Ringfeder
  • 9A.10 Feeder – Operation
  • 9A.10.1 Feeder Maintenance
  • 9A.11 Premiertrak Hydraulic System
  • 9A.11.1 General Description
  • 9A.11.2 Track Drives
  • 9A.11.3 Feeder Drive
  • 9A.11.4 Circuit Protection
• 09B Maintenance – General All Models
  • 9B.0 Maintenance Description
  • 9B.1 Plant Hydraulic System
  • 9B.1.1 Changing the Suction Filter
  • 9B.1.2 Changing the Return Filter
  • 9B.1.3 Changing the Tank Breather
  • 9B.1.4 Changing then Hydraulic Pressure Filters
  • 9B.2 Plant – Electrical System
  • 9B.3 Plant – V Belt Drives
  • 9B.3.1 V Belt Drives – General
  • 9B.3.2 V Belt Drives – Alignment
  • 9B.3.3 V Belt Drives – Adjustment
  • 9B.3.4 V Belt Drives – Replacement
  • 9B.3.5 Method of Drive Belt Tensioning
  • 9B.3.6 Trouble Shooting – Drive Belts
  • 9B.4 Plant – Conveyors
  • 9B.4.1 Training of Belts
  • 9B.4.2 Conveyor Belt Tensioning
  • 9B.4.3 Maintenance of Conveyor(s)
  • 9B.4.4 Cleaning the Conveyor Belts
  • 9B.5 Plant – Overband Magnet (where fitted)
  • 9B.6 Plant – Dust Suppression
  • 9B.7 Plant – Diesel Engine
  • 9B.7.1 Engine – General Information
  • 9B.7.2 Engine – ELC Coolant
  • 9B.7.3 Engine – Check Fuel Level
  • 9B.7.4 Engine – Top Up Fuel Level
  • 9B.8 Engine Power Transmission
  • 9B.8.1 Transmission Types – fitted to models
  • 9B.8.2 Hydraulic Clutch – Grease Lubricated Bearing
  • 9B.8.3 Hydraulic Clutch – Oil Lubricated Bearing
  • 9B.8.3.1 Hydraulic Clutch Trouble Shooting
  • 9B.8.4 Manual Clutch
  • 9B.8.4.1 Manual Clutch – Adjustment
  • 9B.8.4.2 Manual Clutch – Max/Min Adjustment Values
  • 9B.8.5 Fluid Coupling
  • 9B.8.5.1 Fluid Coupling Description
  • 9B.8.5.2 Fluid Coupling – Features
  • 9B.8.5.3 Fluid Coupling – Maintenance
  • 9B.8.5.4 Fluid Coupling – Trouble Shooting
  • 9B.8 Plant – Vehicle Tracks
  • 9B.8.1 Measuring Track Tension
  • 9B.8.2 Adjusting Track Tension
  • 9B.8.3 Track Maintenance
  • 9B.8.4 Drive Oil Filling and Draining
• 10 Spare Parts
  • 10.1 Jaw Crusher Parts
  • Jaw Crusher Unit – Premiertrak 1100 x 650
  • Jaw Crusher – Assembly Sheet 1
  • Jaw Crusher- Assembly Sheet 2
  • Jaw Crusher – Assembly Sheet 3
  • Jaw Crusher – Assembly Sheet 4
  • Jaw Crusher – Assembly Sheet 5
  • Jaw Crusher – Parts for Hydraulic ADJUST Machine
  • Jaw Crusher – Jawstock Assembly
  • Jaw Crusher – Eccentric Shaft Assembly
  • Jaw Crusher – Tension Rod Assembly
  • Jaw Crusher – Hydraulic Components – Hydraulic RELEASE Crusher only
  • Jaw Crusher – Hydraulic Components – Hydraulic ADJUST Crusher only
  • 10.2 Feeder Parts
  • 4200 x 1060 Grizzly Feeder – Mainframe Assembly
  • 4200 x 1060 One Piece Grizzly Section 50mm Spacing Assembly
  • 4200 x 1060 Grizzly Feeder – Vibrating Unit Assembly
  • 4200 x 1060 Grizzly Feeder – Vibrating Unit Shaft Assembly
  • 10.3 Conveyor Parts
  • Product Conveyor – Conveyor Frame Parts Assembly
  • Product Conveyor – Conveyor Mechanical Parts Assembly
  • Dirt Conveyor – Conveyor Frame Parts Assembly
  • Dirt Conveyor – Conveyor Mechanical Parts Assembly
  • 10.4 Overband Magnetic Separator
  • 10.5 Plant Component Parts
  • Plant Guards Assembly
  • Plant Rubber Seals Assembly
  • Plant Platforms Assembly
  • Plant Feed Hopper Assembly
  • 10.6 Track Parts
  • ‘S’ Mark Tracks
  • ‘T’ Mark Tracks
  • 10.7 Hydraulic Parts
  • Hydraulic System Components
  • Hydraulic Parts – HFO Clutch
  • Hydraulic Oil Reservoir
  • 10.8 Electrical Parts
  • 10.9 Warning Labels
  • 10.10 Hydraulic Engine Clutch
• 11 Appendix
  • 11.1 Noise Assessment
  • AM0013 Change of engine
  • AM0014 Caterpillar Messenger
  • AM0020 Cantrak engine monitor
    • Introduction
    • Buttons
    • Button Icons
    • Button Lock
    • Displays
    • Data Parameters and Icons
    • Alarm Messages
    • Configuration Options
  • Product Advisory Bulletin PAB 010 04
  • Hydraulic Deflector Plate
  • Fuel Transfer Pump
  • Water Pump
  • Milltronics MCS Belt Weigher
  • Alternative Remote Feeder Control
• 12 Notes