Format: PDF (Printable Document)
File Language: English
File Pages: 284
File Size: 18.14 MB (Speed Download Link)
Brand: Terex
Model: 693+ Supertrak
Type of Document: Operation Manual
$ 50
The Terex 693+ Supertrak is a high-performance screening machine used in quarrying, mining, and aggregate production. This Operation Manual explains material flow behavior, screenbox adjustments, hydraulic conveyor functions, engine load management, and setup procedures for varying screening applications. Operators rely on it to optimize throughput and maintain consistent particle separation.
Applications & Use Cases
Adjusting screenbox angles and vibration profiles
Managing conveyor speeds for better material flow
Troubleshooting reduced screening efficiency
Monitoring engine and hydraulic load to prevent overheating
Optimizing performance for sand, gravel, or rock applications
FAQ
Does the manual explain setup for different materials?
Yes. It includes recommended configurations for common aggregates.
Is it helpful for new screening operators?
Absolutely. It breaks down how each adjustment affects output.
Safety Note
Shut down all conveyors and secure moving parts before performing maintenance near the screenbox.
SECTION 1 : SAFETY .
SAFETY/NTRODIJCTION
SAFETY SIGNS ON YOUR MACHINE
WORK AREA SAFETY .
HYDRAULIC SAFETY….
ELECTRICAL AND ENGINE SAFETY..
SAFETY BEFORE AND DURING OPERATION ……….„….
SAFETYBEFORE AND DURING
SAFETYBEFOREAND DURING TRANSPORT
INFORMATION SIGNS
REMOTE STOPS ON YOUR MACHINE
SAFETY GUARDS ON YOUR
NOISE LEVELSAROUND
SECTION 2 : TECHNICAL INFORMATION
FAMILIARISATION..,…
OPTIONS.
TECHNICAL
TRANSPORTPOSI”ONDIMENSIONS…………………………..
WORKING POSITION DIMENSIONS
CORRECT OF MACHINE
SECTION 3: INSTALLATION
SAFETY INTRODUCTION..
STARTING ENGINE (STANDARD DEUTZ ENGINE)
STARTING ENGINE (OPTIONAL CAT ENGINE)
STARTER PANEL INDICATORS (OPTIONAL CAT ENGINE) ……„………
MONITORING SYSTEM (OPTIONAL CAT ENGINE)
MACHINESETTINGS…..
TRACKING THE MACHINE ..
RADIO CONTROL HANDSET (OPTIONAL).
RADIO CONTROL RECEIVER UNIT (OPTIONAL)
LOWERING SUPPORT LEGS
LEVELLING ..
UNFOLDING MIDDLEGRADEAND OVERSIZE CONVEYOR FROM.
TRANSPORT POSITION………………„
UNFOLDING FINES CONVEYOR ,
RAISING SCREENBOXAND MAIN CONVEYOR
REMOVING SCREENBOX FROM TRANSPORT POSITION .
REMOVING SCREENBOX CATWALKACCESS STEPS FROM.
TRANSPORT POSITION
REMOWNG SCREENBOX TRANSPORT BRACKETS
RAISING VIBRATING GRID TO WORKING POSff10N (OPTIONAL) ,
SAFETY/NTRODUCTION„..,……..
SAFETY BEFORE DURING OPERATION
MACHINE SETTINGS….
OPERATING MACHINE…„…………
SCREENING .
CONVEYORS SPEED CONTROLS —
RADIO CONTROL REJECT TIPPING GRID (OPTIONAL).
SECTION 5 : MAINTENANCE.„
SAFETY BEFOREAND DURING TRANSPORT ….
STOPPING THE UACH/NE
LOWERING REMOTE GRID TO TRANSPORT POSmON ….
LOWERING VIBRATING GRID TO TRANSPORT posff10N
(OPTIONAL)
ATTACHING SCREENBOX TRANSPORT BRACKETS
PLACING CATWALK ACCESS STEPS FOR
PLACING SCREENBOX CATWALK FOR
LOWERING SCREENBOXAND MAIN
FOLDING FINES CONVEYOR. ,
FOLDING MIDDLEGRADEAND OVERSIZE CONVEYOR
RAISING SUPPORT LEGS
READYFOR .
PRIOR TO HAULAGE: „……… „ …
SAFETY INTRODUCTION n.
• …….„… MA -2
SAFETY BEFORE AND DURING MAINTENANCE
MA – 15
HYDRAULIC SAFETY……….
ELECTRICAL AND ENGINE SAFETY.
………..MA- 18
HYDRAULIC SYSTEM….-
.. MA – 19
HYDRAULIC FLUIDS
FILTRATION
OIL TANK, PIPES & FITTINGS
MA -23
DIESEL ENGINE ………
MA – 24
SCREEN,
……MA-25
BELT .
BELT TRACKING ON YOUR MACHINE
BELT TENSIONING ON YOUR MACHINE ….„
CHANGING SCREEN MESHES
MA -28
CHANGING FUEL FILTER (STANDARD DEUTZ ENGINE) .
CHANGING FUEL FILTER (OPTIONAL CAT ENGINE)
. MA – 31
WATER TRAP (STANDARD DEUTZ ENGINE)
MA – 32
WATERTRAP (OPTIONAL CAT ENGINE)
CHANGING HYDRAULIC FILTERS & OIL
…MA -34
CHANGING ENGINE FILTERS & OIL (STANDARD DEUTZ ENGINE)
37
CHANGING ENGINE FILTERS & OIL (OPTIONAL CAT ENGINE)
. MA -39
CHANGING BELTFEEDER GEARBOX OIL …………„…
% MA-42
CHANGING GEARBOX OIL ON TRACKS
…MA -43
TRACK ADJUSTMENT
MA -44
ADJUSTING BELTFEEDER SCRAPER…………
, MA – 46
SAFELYREMOVEAND INSTALL rHE BATTERY..
MA – 47
RECOMMENDED LUBRICANTS ………..„
REMOTE GREASING SCHEDULE.
. MA-52
HYDRAULIC RAM MAINTENANCE
. MA -53
MAINTENANCE SCHEDULES……
MA – 54
SECTION 7 : FAULTFINDING
NO RESPONSE FROM ANY HYDRAULIC SYSTEM ,
MACHINE OPERATING SLOWLY NO EXTERNAL OIL LEAKS
EXCESSIVE NOISE FROM HYDRAULIC PUMP……………… ,
SCREEN NOT WORKING ….
VIBRATING GRID WILL NOT ..
TRACKS WILL NOTOPERATE…… .
BELTFEEDER NOT WORKING WHEN CONVEYOR IS RUNNING
SCHREECHING NOISE WHEN CONVEYOR IS RUNNING .
CONVEYOR BELTNOT RUNNING
CONVEYO? TEWS TO RUN BACK IF STOPPED LOAD ON THE ÆLTi
REJECT GRID MLL NOT HINGE.
SPEED SCREEN WIRE BREAKING PREMATURELY…………….,…..
MESHES BREAKING PREMATURELY ………..„..
VIBRATING GRID AND SCREEN BEARINGS FAIL PREMATURELY…….
ENGINE FAILS TO … … ……„
BELT STOPS UNDER LOAD
ENGINE STOPS
CONVEYOR BELTS RUNNING OUT OF LINE
SECTION 9 : APPENDIX
SECTION to : WARRANTY..
SECnON6: TRANSPORT „.mm .
6.1 SAFETYINTRODUCTION…..
TR-2