Terex AC100 All Terrain Crane Technical Training
The Terex AC100 crane is a compact but powerful all-terrain unit, and this Technical Training Manual walks technicians through its boom geometry, counterweight setup, hydraulic routing, and electronic safety controls. It’s a foundational training resource for understanding how the crane responds under stress, elevation changes, and multi-angle lifting sequences.
Applications & Use Cases
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Learning load moment limitation and safety systems
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Understanding correct counterweight installation
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Training new operators on hydraulic control feel
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Diagnosing electronic sensor alerts
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Preparing crews for complex lifts
FAQ
Does it cover electrical safety systems?
Yes, including load moment indicators and A2B logic.
Is it suitable for classroom-style training?
Yes, it’s structured to teach both theory and application.
Safety Note
Confirm lockout of all electronic safety overrides before performing calibration or testing.
Terex AC100 All Terrain Crane Index:
- AC100
- Highlights
- Profile of product contents
- Specifications
- Overview of standard duty charts
- Working ranges main boom
- Working ranges main boom extensions
- Technical description
- Profile of product
- Road condition 12 t axle load
- Carrier
- Steering
- Steering mechanics
- Hydraulic diagram
- Hydraulic diagram axle 6
- Adjusting the proximity switches of steering rod
- Switches of crabsteering pin axle 4
- Suspension
- Hydraulic diagram
- Hydraulic diagram axle 6
- Suspension cylinder
- Pneumatic
- Location of the valves
- Panel carrier right hand side
- Panel carrier left hand side
- 2 bar pressure switch
- Electric carrier
- Diagram carrier
- Intercontrol Digsy
- CPU module Intercontrol
- Binary card Intercontrol
- Dashboard 1
- Indicator light module A
- Indicator light module B
- Indicator light module C
- Indicator light module D
- Dashboard 2
- Equipment list
- wiring harness
- Transmission
- Initial setup of transmission
- Figure 1
- Figure 2
- Figure 2a
- Figure 3
- Figure 4
- Figure 5
- Figure 5a
- Figure 6
- Superstructure
- Counter weight
- Counter weight cylinder old
- Picture of cylider old
- Software old
- Counter weight cylinder new
- Picture of cylinder
- Software new
- Counter weight-axle loads
- Variations of counterweight
- Hoist 2
- Drawing of hoist 2
- Picture of hoist 2
- Telescope
- Inside the boom
- Telecylinder
- Description of telescope control
- Logic chart
- Manual telescope control
- LPU-view
- Length and angle indicator
- Pictures
- LPU
- Position pinned-unlocked
- Sliders locking and pinning
- Main boom rear view
- Main boom rear view 2
- Sensors pinning position
- Hydraulic emergency control
- Cross section main boom
- Logitudinal cut
- 58-75 Solving telescoping problems
- Hydraulic SS
- Hydraulic diagram
- Picture hydraulik SS
- Main Hydraulic block
- Balancing valve, one movement engaged
- Balancing valve, two movements engaged
- Main pump
- Slew pump
- Feeder valve
- Electric SS
- Diagram SS
- Dashboard
- Indicator light modules
- Console left/right
- Multi function display
- Dashboard picture
- Equipment list SS
- Eberspaecher heater
- Contents
- Functional description
- Fault diagnosis
- Error codes
- Repair instructions
- PAT PDC350
- Layout of the PDC Unit
- Service Manual PDC
- E-Error codes
- E06-E07
- E08-E24
- E25-E42
- E43-E58
- E60-E87
- E88-E91
- E92-E98
- S-Errors
- T-Errors
- Seven Segment Display
- PDC-Graphics
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