Format: PDF (Printable Document)
File Language: English
File Pages: 112
File Size: 21.23 MB (Speed Download Link)
Brand: Terex
Model: BT200 Cranes
Type of Document: Parts Manual
$ 50
The Terex BT200 Truck Crane is designed for versatile lifting tasks across construction and utility operations. This Parts Manual organizes the truck crane’s assemblies into clear exploded diagrams, covering boom components, slewing gear, outriggers, hydraulic circuits, and driveline elements. It’s essential for technicians responsible for ordering the correct parts and keeping the crane’s lifting systems dependable.
Applications & Use Cases
Identifying worn or damaged boom and slewing components
Locating hydraulic valves, cylinders, and seal kits
Matching old part numbers to updated Terex references
Supporting rebuilds of swing gear or outriggers
Streamlining maintenance and reducing downtime
FAQ
Does the manual include slewing system diagrams?
Yes, with complete reference numbering.
Is it suitable for major repairs?
Yes. The diagrams support full assembly breakdowns.
Safety Note
Always secure the crane superstructure before working on slewing or boom components.
LOWER
02 CARRIER FRAME
02.1 TRUCK CHASSIS
02.2 SUBFRAME INSTALLATION
02.3 FLATBED OPTIONS
02.4 SHEAR PLATE INSTALLATION
02.5 FLATBED INSTALLATION
02.6 BOOM REST ASSEMBLY
02.7 MAINFRAME ASSEMBLY,
CONTINUOUS ROTATION
02.8 MAINFRAME ASSEMBLY, 370
Deg. ROTATION
02.9 OPERATOR PLATFORM
INSTALLATION
02.10 PEDESTAL INSTALLATION
02.11 CENTERPOST INSTALLCONTINUOUS
ROTATION
02.12 CENTERPOST INSTALLCONTINUOUS
ROTATION
03 OUTRIGGERS
03.1 OUTRIGGERS
03.2 AUXILIARY OUTRIGGER/
SUBFRAME ASSEMBLY BT2857
03.3 AUXILIARY OUTRIGGER
INSTALLATION BT2047/BT2057
03.4 AUXILIARY OUTRIGGER
CYLINDER
03.5 MAIN OUTRIGGER
INSTALLATION
03.6 MAIN OUTRIGGER CYLINDER
UPPER
12 SUPERSTRUCTURE
12.1 TURRET /ROTATION GEAR
INSTALLATION
12.2 TURRET /ROTATION GEAR
INSTALLATION
12.3 370 Deg ROTATION STOP
INSTALLATION
HYDRAULICS
22 SWING SYSTEM
22.1 SWING MOTOR INSTALLATION
22.2 ROTATION GEARBOX
22.4 SWING GEARBOX
24 PUMP DRIVE CASE
24.1 TRIPLE VANE HYDRAULIC
PUMP
25 HYDRAULIC SYSTEM
25.1 HYDRAULIC RESERVOIR &
FILTER INSTALLATION
25.2 HYDRAULIC RESERVOIR &
FILTER INSTALLATION
25.3 HYDRAULIC RESERVOIR
ASSEMBLY
25.4 HYDRAULIC PUMP ASSEMBLY
25.5 HYDRAULIC PIPING – BOOM
HOIST/EXTEND
25 HYDRAULIC SYSTEM (Continued)
25.6 HYDRAULIC PIPING- WINCH
25.7 HYDRAULIC PIPING- SWING
25.8 HYDRAULIC PIPING- MAIN
OUTRIGGERS
25.9 HYDRAULIC PIPING – H
AUXILIARY OUTRIGGERS
25.10 HYDRAULIC PIPING
AUXILIARY OUTRIGGERS
25.11 HYDRAULIC PIPING PRIORITY
VALVE
25.12 UNLOADER VALVE ASSEMBLY
25.13 MAIN VALVE ASSEMBLY
(SALAMI)
25.14 MAIN VALVE ASSEMBLY
(SALAMI)
25.15 MAIN VALVE ASSEMBLY
(HUSCO)
25.16 WINCH VALVE ASSEMBLYHUSCO
25.17 WINCH VALVE ASSEMBLYSALAMI
25.18 WINCH VALVE (SALAMI)
CONTROLS
28 OPERATOR CONTROLS
28.1 CONTROL CONSOLE
INSTALLATION
28.2 CONTROL CONSOLE
ASSEMBLY
28.3 CONTROL CONSOLE
ASSEMBLY
28.4 CONTROL CONSOLE
ASSEMBLY
28.5 THROTTLE ASSEMBLY
28.6 THROTTLE INSTALLATION
MISCELLANEOUS
29 TOOLS, PAINT, LUBRICANTS
29.1 TOOLS
29.2 SPLIT FLANGE CLAMPS
29.3 CLAMPS
30 DECALS & PLACARDS
30.1 A-FRAME OUTRIGGER DECALS
– BT 2000
30.2 JIB DECALS – BT 3000
30.3 CONSOLE & PEDESTAL
DECALS – BT 2000
30.4 CONSOLE & TURRET DECALS –
BT 2000
30.5 FLATBED/PLATFORM DECALS –
BT 2000
ELECTRICAL
33 ELECTRICAL SYSTEM
33.1 ELECTRICAL HARNESS-MAIN
CONTROL
WINCH, BOOM, &
ATTACHMENTS
39 HYDRAULIC TELESCOPING BOOMS
39.1 BOOM ASSEMBLY – 57’ BASE
39 HYDRAULIC TELESCOPING BOOMS
(continued)
39.2 BOOM ASSEMBLY – 57’ 2ND
STAGE
III
BT2000 PARTS GROUPS
39.3 BOOM ASSEMBLY – 57’ 3RD
STAGE
39.4 EXTENSION CYLINDER
ASSEMBLY 63’ BOOM
39.4 EXTENSION CYLINDER
ASSEMBLY 57’ BOOM
39.5 BOOM ASSEMBLY – 47’ BASE
39.6 BOOM ASSEMBLY – 47’ 2ND
STAGE
39.7 BOOM ASSEMBLY – 47’ 3RD
STAGE
39.8 EXTENSION CYLINDER
ASSEMBLY 63’ BOOM
39.8 EXTENSION CYLINDER
ASSEMBLY 47’ BOOM
39.9 TOPPING CYLINDER
ASSEMBLY
39.10 TOPPING CYLINDER
39.11 BOOM/TOPPING CYLINDER
INSTALLATION
39A 2 STAGE SIDE FOLDING JIB 26/44FT
39A.1 SFJ JIB ASSEMBLY 2 STAGE
39A.2 SFJ JIB ASSEMBLY 2 STAGE
39A.3 SFJ JIB INSTALLATION
39A.4 SFJ JIB INSTALLATION
39B 1 STAGE SIDE FOLDING JIB 26FT
39B.1 SINGLE STAGE JIB ASSEMBLY
40 HYDRAULIC WINCH
40.1 WINCH INSTALLATION
40.2 WINCH ASSEMBLY
40.3 WINCH ASSEMBLY
40.4 WINCH ASSEMBLY
45.1 WIRE, ROPE, REEVING
ACCESSARIES
51 OPTIONAL EQUIPMENT
51.1 TOOL BOX INSTALLATION
51.2 OIL COOLER INSTALLATION
51.3 OIL COOLER INSTALLATION
51.4 1 PERSON STEEL PLATFORM
ASSEMBLY
51.5 2 PERSON STEEL PLATFORM
ASSEMBLY
51.6 2 PERSON STEEL PLATFORM
ASSEMBLY
51.7 SELF LEVELING PLATFORM
INSTALLATION
51.8 SELF LEVELING PLATFORM
INSTALLATION
51.9 NBB REMOTE RELAY BOX
51.10 RADIO REMOTE CONTROL
INSTALLATION
51.11 RADIO REMOTE CONTROL
INSTALLATION
51.12 RADIO REMOTE CONTROL
INSTALLATION
51.13 RADIO REMOTE CONTROL
INSTALLATION
OPTIONAL EQUIPMENT(Continued)
51.14 RADIO REMOTE HYDRAULIC
PIPING
51.15 ROOFER’S PACKAGE
INSTALLATION
51.16 ROOFER’S PACKAGE
INSTALLATION
51.17 ROOFER’S PACKAGE
INSTALLATION
51.18 TURRET LOCK INSTALLATION
51B.1 WINCH TENSIONER
INSTALLATION
51B.2 UNDERRIDE GUARD
INSTALLATION
51B.3 FRONT BUMPER OUTRIGGER
INSTALLATION
51B.4 FRONT BUMPER OUTRIGGER
INSTALLATION
51B.5 FRONT BUMPER OUTRIGGER
INSTALLATION
51B.6 FRONT BUMPER OUTRIGGER
INSTALLATION
51B.7 FRONT BUMPER OUTRIGGER
HYDRAULICS
51B.8 FRONT BUMPER OUTRIGGER
CYLINDER
51B.9 FRONT BUMPER OUTRIGGER
ASSEMBLY
51B.10 FRONT BUMPER
OUTRIGGER ASSEMBLY
52 RATED CAPACITY INDICATOR
52.1 GREER MG 586 RCI ASSEMBLY
52.2 GREER MG 586 COMPUTER
52.3 GREER MG586 REEL
52.4 GREER MG 586 DISPLAY
52A ELECTRONIC ANGLE ALARM
OPTION
52A.1 GREER BA591ANGLE DISPLAY
ALPHA-NUMERIC PARTS LIST
List-1 NUMERICAL LISTING
List-2 ALPHABETICAL LISTING
