Format: PDF (Printable Document)
File Language: English
File Pages: 114
File Size: 19.46 MB (Speed Download Link)
Brand: Terex
Model: BT3000 Cranes
Book No: 12261-289
Type of Document: Parts Manual
$ 50
The Terex BT3000 Crane is built for versatile lifting on commercial and industrial sites. This Parts Manual lays out the crane’s structural and hydraulic components in clean exploded diagrams, making it easier to identify boom parts, slewing mechanisms, outrigger components, and hydraulic valve assemblies. It’s built for technicians who need absolute clarity when sourcing parts for maintenance or repairs.
Applications & Use Cases
Locating boom pins, bearings, and cylinder components
Matching updated part numbers for hydraulic valves
Supporting slewing gear and hoist system rebuilds
Identifying seals, hoses, and fittings quickly
Reducing crane downtime in fleet operations
FAQ
Does it include outrigger system diagrams?
Yes. Each outrigger assembly is illustrated with reference numbers.
Is it suitable for inventory preparation?
Yes. It helps organize parts lists and procurement schedules.
Safety Note
Support the crane superstructure before accessing slewing components.
LOWER
2 CARRIER FRAME
2.1 TRUCK CHASSIS
2.2 SUBFRAME ASSEMBLY
2.3 SUBFRAME INSTALLATION
2.4 FLATBED OPTIONS
2.5 FLATBED INSTALLATION
2.6 BOOM REST ASSEMBLY
2.7 MAINFRAME INSTALLATION
2.8 MAINFRAME INSTALLATION
2.9 OPERATOR PLATFORM
INSTALLATION
3 OUTRIGGERS
3.1 OUTRIGGERS
3.2 MAIN OUTRIGGER
ASSEMBLY
3.3 MAIN OUTRIGGER CYLINDER
3.4 MAIN OUTRIGGER CYLINDER
3.5 AUXILIARY OUTRIGGER
ASSEMBLY
3.6 AUXILIARY OUTRIGGER
CYLINDER
3.7 AUXILIARY OUTRIGGER
CYLINDER
UPPER
12 SUPERSTRUCTURE
12.1 TURRET INSTALLATION
NON-CONTINUOUS ROTATION
12.2 TURRET INSTALLATION
CONTINUOUS ROTATION
12.3 SWING STOP INSTALLATION
HYDRAULICS
22 SWING SYSTEM
22.1 ROTATION GEARBOX
INSTALLATION
22.2 ROTATION GEARBOX
ASSEMBLY
24 PUMP DRIVE CASE
24.1 HYDRAULIC PUMP
INSTALLATION
24.2 TRIPLE VANE HYDRAULIC
PUMP ASSEMBLY
24.3 TRIPLE VANE HYDRAULIC
PUMP ASSEMBLY
HYDRAULIC SYSTEM
25.1 HYDRAULIC RESERVOIR
INSTALLATION
25.2 HYDRAULIC RESERVOIR
FILTER INSTALLATION
25.3 HYDRAULIC RESERVOIR
PIPING
25.4 MAIN VALVE ASSEMBLY
STANDARD WINCH
25.5 MAIN VALVE PIPING
NON-CONTINUOUS
ROTATION
25.6 HYDRAULIC PIPING
NON-CONTINUOUS
ROTATION
25.7 HYDRAULIC PIPING – SWING
25.8 UNLOADER VALVE ASSEMBLY
25.9 WINCH VALVE ASSEMBLY
CONTROLS
28 OPERATOR CONTROLS
28.1 CONTROL CONSOLE
ASSEMBLY
28.2 CONTROL CONSOLE
ASSEMBLY
28.3 CONTROL CONSOLE
ASSEMBLY
28.4 THROTTLE ASSEMBLY
28.5 THROTTLE INSTALLATION
MISCELLANEOUS
29 TOOLS, PAINT, LUBRICANTS
29.1 TOOLS / PAINTS
29.2 SPLIT FLANGE CLAMPS
29.3 CLAMPS
30 DECALS & PLACARDS
30.1 MARKING DECAL PLACEMENT
30.2 MARKING DECAL PLACEMENT
30.3 MARKING DECAL PLACEMENT
ELECTRICAL
33 ELECTRICAL SYSTEM
33.1 ELECTRICAL SYSTEM
HARNESSES
33.2 ELECTRICAL SYSTEM
CONSOLE CONTROLS
33.3 ELECTRICAL SYSTEM
OUTRIGGER ALARM SWITCH
BT3000
PARTS GROUPS
II
WINCH, BOOM, &
ATTACHMENTS
39 HYDRAULIC TELESCOPING BOOMS
39.1 BOOM ASSEMBLY – 63’ BASE
39.2 BOOM ASSEMBLY – 63’
2ND STAGE
39.3 BOOM ASSEMBLY – 63’
3RD STAGE
39.4 EXTENSION CYLINDER
ASSEMBLY – 63’ BOOM
39.5 CABLE GUIDE INSTALLATION
63’ BOOM
39.6 BOOM ASSEMBLY – 70’ BASE
39.7 BOOM ASSEMBLY – 70’
2ND STAGE
39.8 BOOM ASSEMBLY – 70’
3RD STAGE
39.9 EXTENSION CYLINDER
ASSEMBLY – 70’ BOOM
39.10 CABLE GUIDE INSTALLATION
70’ BOOM
39.11 BOOM INSTALLATION
39.12 TOPPING CYLINDER
ASSEMBLY
39.13 TOPPING CYLINDER
39A JIB
39A.1 JIB ASSEMBLY – SINGLE
STAGE
39A.2 JIB ASSEMBLY – TWO STAGE
39A.3 JIB STOWAGE
40 HYDRAULIC WINCH
40.1 WINCH MOTOR
40.2 WINCH ASSEMBLY
40.3 WINCH ASSEMBLY
40.4 WINCH BRAKE VALVE
44 HOOK BLOCKS, BALLS
44.1 HOOK BLOCK – 1 SHEAVE /
17.5 TON
44.2 HOOK BLOCK – 2 SHEAVE /
22.5 TON
44.3 HOOK BALL – 6 1/4 TON
44.4 HOOK BALL – 5 TON
45 WIRE ROPE AND REEVING
45.1 WIRE ROPE AND REEVING
ACCESSORIES
51 OPTIONAL EQUIPMENT
51.1 TOOL BOX – INSTALLATION
51.2 OIL COOLER INSTALLATION
51.3 FRONT BUMPER OUTRIGGER –
INSTALLATION
51.4 FRONT BUMPER OUTRIGGER
ASSEMBLY
51.5 FRONT BUMPER OUTRIGGER
ASSEMBLY
51.6 FRONT BUMPER OUTRIGGER
VALVE
51.7 HYDRAULIC PIPING / WIRING –
CONTINOUS ROTATION OPT.
51.8 HYDRAULIC SWIVEL /
COLLECTOR RING CON. ROT.
51.9 MAIN VALVE PIPING –
CONTINUOUS ROT. OPT.
51.10 WINCH VALVE PIPING –
CONTINUOUS ROT. OPT.
51.11 2 SPEED WINCH OPTION
51.12 MOTOR SHIFT WINCH – OPTION
51.13 1 PERSON STEEL PLATFORM –
ASSEMBLY
51.14 SELF LEVELING PLATFORM –
ASSEMBLY
51.15 SELF LEVELING PLATFORM –
ASSEMBLY
51.16 2 PERSON STEEL PLATFORM –
ASSEMBLY
51.17 2 PERSON STEEL PLATFORM –
ASSEMBLY
51.18 RADIO REMOTE CONTROL
51.19 RADIO REMOTE CONTROL
51.20 RADIO REMOTE CONTROL –
THROTTLE INSTALLATION
51.21 RADIO REMOTE CONTROL –
RELAY BOX ASSEMBLY
51.22 WINCH CABLE TENSIONER –
ASSEMBLY
51.23 ROOFER’S PACKAGE
51.24 ROOFER’S PACKAGE
51.25 ROOFER’S PACKAGE –
INSTALLATION
51.26 HYD GROUND TOOL CIRCUIT
51.27 AUXILIARY SHEAVE
52 RATED CAPACITY INDICATOR
52.1 GREER MG586 RCI ASSEMBLY
52.2 GREER MG586 COMPUTER
52.3 GREER MG586 REEL
52.4 GREER MG586 DISPLAY
52.5 ANGLE DISPLAY (OPTION)