Description
Terex T500-1 Crane Parts Manual
Terex T500-1 Crane Index:
CARRIER FRAME, FUEL TANK
2.1) Frame, Boom Rack, Pintle Hook
2.2) Decking
2.3) Fuel Tank
3 OUTRIGGERS
3.1) Outriggers
3.2) Outrigger Beam Assembly
3.3) Outrigger Jack Cylinder (Front)
3.4) Outrigger Jack Cylinder (Sides – Front)
3.5) Outrigger Jack Cylinder (Sides – Rear)
3.5) Outrigger Extend Cylinder
3.6) Outrigger Valves (Front)
3.7) Outrigger Valves (Rear)
3.8) Outrigger Valves
3.9) Front Jack
4 CARRIER SUSPENSION
4.1) Front Suspension
4.2) Rear Suspension
4.3) Rear Suspension
4A AIR SUSPENSION
4A.1) Air Suspension, Front & Rear
4A.2) Upper Steel Assembly
4A.3) Lower Steel Assembly
4A.4) Air/Dump Valve Assembly
4A.5) Lever Shock Assembly
4A.6) Torque Rod Assembly
4A.7) Restraint Assembly
5 CARRIER AXLES & WHEELS
5.1) Axles
5.2) Wheels & Tires (Aluminum)
6 CARRIER ENGINE (DD T2 / Manual)
6.1) Engine (Detroit Diesel T2 – Eaton)
6.2) Engine (Detroit Diesel T2 – Eaton)
6.3) Engine (Detroit Diesel T2 – Eaton)
6.4) Engine (Detroit Diesel T2 – Eaton)
6.5) Engine (Filter Hose Kit)
6.6) Engine (Exhaust Assembly)
6.7) Engine (Air Cleaner Assembly)
6.8) Engine (Cooling System)
6.9) Ether Start Kit
6A CARRIER ENGINE (DD T2 / Automatic)
6A.1) Engine (Detroit Diesel T2 – Allison)
6A.2) Engine (Detroit Diesel T2 – Allison)
6A.3) Engine (Detroit Diesel T2 – Allison)
6A.4) Engine (Detroit Diesel T2 – Allison)
6A.5) Engine (Filter Hose Kit)
6A.6) Engine (Exhaust Assembly)
6A.7) Engine (Air Cleaner Assembly)
6A.8) Engine (Cooling System)
6A.9) Ether Start Kit
PARTS GROUPS
7 TRANSMISSION (MANUAL)
7.1) Transmission (Fuller RTO-14909ALL)
7A TRANSMISSION (AUTOMATIC)
7A.1) Transmission (Allison HD 4560/TC-521)
9 DRIVE SHAFTS
9.1) Drive Shaft – Front (Trans – Manual)
9.2) Drive Shaft – Front (Trans – Automatic)
9.3) Drive Shaft (Rear)
9.4) Drive Shaft (Inter-Axle)
9.5) Drive Shaft – Pump (Manual Transmission)
9.6) Drive Shaft Guard
10 BRAKES
10.1) Air System
10.2) Air System
10.3) Air System
10.4) Air System
10.5) Air System
10.6) Air System (Air Dryer)
11 STEERING
11.1) Steering
11.2) Steering (Hydraulics)
11.3) Steering Gear (Master)
11.4) Steering Gear (Slave)
11.5) Steering (Column)
11.6) Steering (Wheel)
12 SUPERSTRUCTURE
12.1) Superstructure
12.2) Swing Bearing
12.3) Cab Mount Assembly
13 COUNTERWEIGHT
13.1) Counterweight (9900#/11000#)
13.2) Counterweight (Mount Assembly)
22 SWING SYSTEM
22.1) Swing Drive (Braden)
22.2) Swing Reduction Unit (Braden)
22.3) Swing Motor (Eaton)
24 PUMP DRIVE CASE
24.1) Pump Disconnect (Manual Transmission)
24.2) Hydraulic Pump (Manual Transmission)
24.3) Boom Pump (Automatic Transmission)
24.4) Winch & Swing Pump (Automatic Trans)
25 HYDRAULIC SYSTEM
25.1) Hydraulic Reservoir
25.2) Winch Valve
25.3) Rotary Manifold
25.4) Swing Valve
25.5) Hydraulic Pump
25.6) Swing Drive
25.7) Rotary Manifold
25.8) Winch
25.9) Boom Valve
25.10) Hold Valve
25.11) Hydraulic Reservoir
T500-1
9/2005
27 OPERATOR’S CAB & MACHINERY HOUSING
27.1) Crane Cab
27.2) Crane Cab
27.3) Crane Cab
27.4) Crane Cab
27.5) Crane Cab (Door)
27.6) Crane Cab (Front Windshield)
27.7) Crane Cab (Roof Hatch)
27.8) Crane Cab (Cableway Assembly)
27.9) Carrier Cab
27.10) Carrier Cab
27.11) Carrier Cab
27.12) Carrier Cab
27.13) Carrier Cab (Door)
27.14) Engine Housing
27.15) Operator’s Seat (Crane)
27.16) Operator’s Seat (Lower)
28 OPERATOR’S CONTROLS
28.1) Controls
28.2) Swing Brake Control
28.3) House Lock Assembly
28.4) Boom Angle Indicator
28.5) Throttle Controls (Upper)
28.6) Throttle Controls (Lower)
28.7) Module Arm Assemblies
28.8) Boom Control
28.9) Control Module
29 GUARDS, RAILS, STEPS, MIRRORS
29.1) Mirrors
30 MARKING
30.1) Marking Decals
30.2) Marking Decals
30.3) Marking Decals
30.4) Marking Decals
30.5) Marking Decals
31 HEATER / AC
31.1) Propane Heater & Defroster
31.2) Propane Heater, PH20-30B
31.3) Propane Heater, PH20-30B
31.4) Propane Heater, PH20-30B
31.5) Diesel Heater & Defroster
31.6) Diesel Heater, DH22-15A
31.7) Diesel Heater, DH22-15A
31.8) Diesel Heater, DH22-15A
31.9) Heater / AC Installation (Upper)
31.10) Heater / AC (Kenway LRCR004)
31.11) Heater & Defroster (Badger B-258-K)
PARTS GROUPS
31A HEATER
31A.1) Propane Heater (Suburban)
31A.2) Propane Heater (Suburban)
31A.3) Propane Heater (Suburban)
31A.4) Propane Heater (Suburban)
33 ELECTRICAL SYSTEM
33.1) Dash Assembly (Upper)
33.2) Dash Assembly (Upper)
33.3) Dash Assembly (Carrier)
33.4) Circuit Breaker (Upper)
33.5) Circuit Breaker (Lower)
33.6) Electrical System (Batteries)
33.7) Electrical System (Lights)
33.8) Electrical System (Lights)
33.9) Electrical System (Harnesses)
33.10) Collector Ring (40 Pass)
33.11) Relay Panel, Carrier
33.12) Shift Console Assembly (Lower)
34 WIPERS
34.1) Wipers (Upper)
34.2) Wipers (Carrier)
35 TOOLS, PAINT, LUBRICANTS
35.1) Tools / Paint
35.2) Hydraulic O-Rings & Clamps
35.3) Clamps)
39 HYDRAULIC TELESCOPING BOOM
39.1) 110’ Boom (#1 Base Section)
39.2) 110’ Boom (Cylinder & Rod)
39.3) 110’ Boom (#2 Section)
39.4) 110’ Boom (#3 Section, Chains)
39.5) 110’ Boom (#4 Section)
39.6) 110’ Boom (Slide Pads)
39.7) 110’ Boom (Extend Cylinder)
39.8) 110’ Boom (Hold Valve)
39.9) 110’ Boom (Hoist Cylinder)
JIB
39A.1) Offsettable Jib Assembly (33’ – 57’)
39A.2) Offsettable Jib Assembly (32’)
39A.3) Jib Stowage Assembly
39A.4) Anti-Two Block (Jib)
40 HYDRAULIC WINCH
40.1) Winch Valve
40.2) Winch Motor
40.3) Winch Motor
40.4) Hydraulic Winch (BRADEN PD15B)
40.5) Hydraulic Winch (BRADEN PD15B)
40.6) Winch Cable Roller
44 HOOK BLOCKS, BALLS
44.1) Hook Block (2 Sheave / 25 Ton)
44.2) Hook Block (3 Sheave / 30 Ton)
44.3) Hook Block (4 Sheave / 30 Ton)
44.4) Hook Block (4 Sheave / 40 Ton)
44.5) Hook Block (5 Sheave / 55 Ton)
44.6) Hook Block (5 Sheave / 60 Ton)
44.7) Overhaul Ball (240# / 250#)
45 WIRE ROPE, PENDANTS, REEVING
45.1) Wire Rope
50 ATTACHMENT OPTIONS
50.1) Auxiliary Winch (Winch)
50.2) Auxiliary Winch (Valve)
50.3) Auxiliary Boom Head Sheave
50.4) Winch Rotation Indicator (Electronic)
50.5) Anti-Two (Aux Sheave)
52 RATED CAPACITY INDICATOR
52.1) Greer RCI510 (RCI Assembly)
52.2) Greer RCI510 (Computer)
52.3) Greer RCI500 (Reel)
