Timberjack 1410B Forwarder Operator and Maintenance Manual (F060393)

Timberjack 1410B Forwarder Index:

1410B Operator and Maintenance Manual
- Issue 05/00-03
- Contents
1. Introduction
- 1.1 General
- 1.2 Where to Find Decals and Serial Number
- 1.3 Timberjack authorized dealers and service centers
- 1.4 Timberjack Continental Distribution Centers
2. Warranty
- 2.1 250 Hour Service
3. Safety instructions
- 3.1 Safety symbol
  - 3.1.1 Significance of warnings
- 3.2 General safety rules
  - 3.2.1 Boarding the machine
- 3.3 Operating safety precautions
  - 3.3.1 Alarms
  - 3.3.2 Emergency exit
  - 3.3.3 Driving on frozen waters
  - 3.3.4 Power cables
  - 3.3.5 Driving on public roads and other transport driving
- 3.4 Servicing safety precautions
- 3.5 Fire prevention
  - 3.5.1 What to do if the machine catches fire
4. Controls and Signal Lights
- 4.1 General
- 4.2 Front Dashboard
- 4.3 Start Key Positions
- 4.4 Window Washers and Wipers
- 4.5 Overhead Panel Switches
- 4.6 Warning Lights
  - 4.6.1 Warning Lamps and Buzzer
- 4.7 Left Arm Control Panel
- 4.8 Right Arm Control Panel
- 4.9 Crane Controls; Left-Hand Side Lever
- 4.10 Crane Controls; Right Hand Side Lever
- 4.11 Air Conditioner Controls
- 4.12 Engine Heating Timer
5. How to Operate the Forwarder
- 5.1 Operation
  - 5.1.1 Function of Seat Safety Switch
  - 5.1.2 Emergency Stopper
  - 5.1.3 How to Operate the Crane
  - 5.1.4 Brakes
  - 5.1.5 Frame Brake
  - 5.1.6 Steering
  - 5.1.7 High/Low Gear and Rear-Wheel Drive
  - 5.1.8 Using the Differential Lock-Up
  - 5.1.9 Operating the Decking Blade (Opt. Eq.)
- 5.2 Driving
  - 5.2.1 Before Starting the Engine for the First Time in a Working Day
  - 5.2.2 Operating the engine
  - 5.2.3 Off-Road Driving
  - 5.2.4 Driving on Road
- 5.3 Transporting the 1410B
- 5.4 How to Lift the Cab
- 5.5 How to Lower the Cab
- 5.6 Towing the Machine
6. Maintenance
- 6.1 Servicing safety precautions
- 6.2 General maintenance instructions
  - 6.2.1 Tightening torque for bolted joints
  - 6.2.2 Welding instructions
  - 6.2.3 Instructions for cleaning of Lexan/Marguard windows
- 6.3 Wheels
  - 6.3.1 Changing wheels
  - 6.3.2 Anti-slip fitting
  - 6.3.3 Bogie tracks, fitting
- 6.4 Recommended lubricants and fluids
  - 6.4.1 Capacities
  - 6.4.2 Diesel fuel
  - 6.4.3 Engine oil
  - 6.4.4 Coolant
  - 6.4.5 Grease
  - 6.4.6 Hydraulic oil
  - 6.4.7 Brake fluid
  - 6.4.8 Gear oil
- 6.5 Service Intervals
- 6.6 Detailed Maintenance
  - 6.6.1 Daily or Every Ten Running Hours
  - 6.6.2 Weekly Maintenance or Every 50 Running Hours
  - 6.6.3 Every 250 Running Hours
  - 6.6.4 Every 500 Running Hours
  - 6.6.5 Every 1000 Running Hours
  - 6.6.6 Every 2000 Running Hours
  - 6.6.7 Maintenance after Every Six Months
- 6.7 Loader Maintenance
  - 6.7.1 Assembly Instructions
  - 6.7.2 Maintenance Schedule
  - 6.7.3 Daily or Every Ten Hours
  - 6.7.4 Weekly Maintenance or Every 50 hours
  - 6.7.5 Every 250 Running Hours
  - 6.7.6 Every 1000 Running Hours
- 6.8 When Necessary, Service and Adjust the Following
  - 6.8.1 How to Eliminate Air from the Fuel System
7. Hydraulic system
- 7.1 Working hydraulic system
- 7.2 Hydrostatic system
- 7.3 Hydraulic tank
  - 7.3.1 Filling with hydraulic fluid
  - 7.3.2 Draining the hydraulic fluid
- 7.4 Vacuum pump
- 7.5 How to bleed air from the hydraulic system
  - 7.5.1 How to Eliminate Air from the Drive Hydraulic System
  - 7.5.2 How to Eliminate Air from the Working Hydraulics
  - 7.5.3 Bleeding the brakes
- 7.6 Check and Adjust the Hydrostatic System; Drive Pump
  - 7.6.1 Checking and adjusting the charge pressure
  - 7.6.2 Checking and adjusting the pressure cut-off valve setting of the drive pump
- 7.7 Check and Adjust the Hydrostatic System; Drive Motor
  - 7.7.1 Checking the function of hydrostatic flushing valve
  - 7.7.2 Checking and adjusting the constant pressure setting of the drive motor.
- 7.8 How to Check and Adjust the Pressures of the Working Hydraulics
  - 7.8.1 Adjustment of Pressure Difference (!p)
  - 7.8.2 Adjusting the Maximum Pressure
  - 7.8.3 Adjusting the Loader Pressure
  - 7.8.4 Auxiliary Functions
  - 7.8.5 Frame Brake
  - 7.8.6 Optional Equipment
- 7.9 How to check and adjust the brake system
  - 7.9.1 Checking the brakes
  - 7.9.2 Mechanical adjustment of brakes
  - 7.9.3 Checking the Brake Charging Pressure
  - 7.9.4 Adjusting the Parking Brake Relief Val ve
  - 7.9.5 Checking the Service Brake
  - 7.9.6 Checking the Drive Brake (Brake Pedal)
- 7.10 Quick Couplers for Pressure Measurement and Adjusting Screws
- 7.11 Hydraulic scheme
  - 7.11.1 Crane hydraulics
  - 7.11.2 Transmission Hydraulics
  - 7.11.3 Brake Hydraulics
  - 7.11.4 Extra equipment
  - 7.11.5 Decking Blade
8. Electrical System
- 8.1 Main Switch
- 8.2 Batteries
- 8.3 Welding
- 8.4 Fuses on the Left-Hand Side in the Engine Compartment
- 8.5 Instrument Box Fuses
- 8.6 Instrument Box Relays
- 8.7 Other relays
- 8.8 Machine Sensors
  - 8.8.1 Engine Speed Sensor
  - 8.8.2 Coolant Temperature Sensor
  - 8.8.3 Engine Oil Pressure Sensor
  - 8.8.4 The RPM Sensor of the Drive Hydrostatics Motor
  - 8.8.5 Hydraulic Oil Level Sensor
  - 8.8.6 Hydraulic Oil Temperature Sensor
  - 8.8.7 Hydraulic Oil Return Filter Sensor
- 8.9 Electrical scheme
9. Operating Power Transmission
- 9.1 High/Low Gear
- 9.2 Hydrostatic System
- 9.3 Control of Transmission
10. Crane
- 10.1 General Description of the Crane
- 10.2 Operating Safety Precautions
- 10.3 General Operating Instructions
- 10.4 Technical Specifications
- 10.4.1 TJ 71 F
- 10.4.2 Rotator and Grapple
11. Equipment
- 11.1 Air Conditioner
  - 11.1.1 Introduction
  - 11.1.2 Main Parts of Air Conditioning System
  - 11.1.3 Air Conditioner
  - 11.1.4 Air Conditioner Maintenance Instructions
- 11.2 Operating Instructions for the Engine Heating Timer (Opt. Eq.)
  - 11.2.1 General
  - 11.2.2 Instructions for use
- 11.3 Fire extinguisher system
  - 11.3.1 Control unit
- 11.4 Hand-held fire extinguishers
- 11.5 Preparedness for Radiotelephone
12. Technical Specifications