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W50TC-W60TC-W70TC-W80TC REPAIR MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.
SECTION 00 – INTRODUCTION
1. SAFETY INSTRUCTIONS……………………………………………………………………………………………………………. 1
2. TECHNICAL SPECIFICATIONS………………………………………………………………………………………………….. 11
SECTION 10 – ENGINE
1. DIESEL ENGINE ………………………………………………………………………………………………………………………… 1
2. FUEL SYSTEM…………………………………………………………………………………………………………………………… 2
SECTION 25 – FRONT AXLES
1. REMOVAL AND INSTALLATION ………………………………………………………………………………………………….. 1
2. DIMENSIONS …………………………………………………………………………………………………………………………….. 3
3. TECHNICAL SPECIFICATIONS……………………………………………………………………………………………………. 4
4. OIL CHANGE AND GREASING ……………………………………………………………………………………………………. 7
5. DISASSEMBLY AND ASSEMBLY…………………………………………………………………………………………………. 8
5.1 BRAKE DISC ASSY………………………………………………………………………………………………………………. 8
5.2 BRAKE CALIPER ……………………………………………………………………………………………………………….. 15
5.3 EPICYCLIC REDUCTION GEAR ASSY (W50TC) …………………………………………………………………… 23
5.4 EPICYCLIC REDUCTION GEAR ASSY (W60TC, W70TC, W80TC)………………………………………….. 27
5.5 WHEEL HUB ASSY (W50TC) ………………………………………………………………………………………………. 31
5.6 WHEEL HUB ASSY (W60TC, W70TC, W80TC) ……………………………………………………………………… 40
5.7 WHEEL SHAFT ASSY (W60TC, W70TC, W80TC)………………………………………………………………….. 46
5.8 BRAKE AND WHEEL SHAFT ASSY (W60TC, W70TC, W80TC HIGH SPEED)………………………….. 50
5.9 DIFFERENTIAL SUPPORT ASSY ………………………………………………………………………………………… 58
5.10 DIFFERENTIAL ASSY……………………………………………………………………………………………………….. 66
5.11 PINION ASSY…………………………………………………………………………………………………………………… 73
6. TROUBLESHOOTING……………………………………………………………………………………………………………….. 80
7. SPECIAL TOOLS………………………………………………………………………………………………………………………. 83
SECTION 27 – REAR AXLES
1. REMOVAL AND INSTALLATION ………………………………………………………………………………………………….. 1
2. DIMENSIONS …………………………………………………………………………………………………………………………….. 3
3. TECHNICAL SPECIFICATIONS……………………………………………………………………………………………………. 7
4. OIL CHANGE AND GREASING ………………………………………………………………………………………………….. 13
5. DISASSEMBLY AND ASSEMBLY……………………………………………………………………………………………….. 14
5.1 HYDRAULIC MOTOR ASSY TB150………………………………………………………………………………………. 14
5.2 HYDRAULIC MOTOR ASSY TB138.5 HIGH SPEED ………………………………………………………………. 17
5.3 TRANSMISSION BOX ASSY TB150……………………………………………………………………………………… 21
5.4 TRANSMISSION BOX ASSY TB138.5 HIGH SPEED………………………………………………………………. 30
5.5 EPICYCLIC REDUCTION GEAR ASSY (W50TC) …………………………………………………………………… 51
5.6 EPICYCLIC REDUCTION GEAR ASSY (W60TC, W70TC, W80TC)………………………………………….. 55
5.7 WHEEL HUB ASSY (W50TC) ………………………………………………………………………………………………. 59
5.8 WHEEL HUB ASSY (W60TC, W70TC, W80TC) ……………………………………………………………………… 68
5.10 DIFFERENTIAL SUPPORT ASSY……………………………………………………………………………………….. 78
5.11 DIFFERENTIAL ASSY……………………………………………………………………………………………………….. 87
5.12 LIMITED SLIP DIFFERENTIAL ASSY………………………………………………………………………………….. 94
5.13 PINION ASSY …………………………………………………………………………………………………………………. 101
6. TROUBLESHOOTING ……………………………………………………………………………………………………………… 108
7. SPECIAL TOOLS…………………………………………………………………………………………………………………….. 112
SECTION 33 – BRAKES SYSTEM
1. BRAKES SYSTEM DIAGRAM………………………………………………………………………………………………………. 1
2. OPERATION………………………………………………………………………………………………………………………………. 2
2.1 SERVICE BRAKE …………………………………………………………………………………………………………………. 4
2.2 PARKING BRAKE…………………………………………………………………………………………………………………. 6
3. BRAKE PEDAL VALVE………………………………………………………………………………………………………………… 7
3.1 ADJUSTMENTS………………………………………………………………………………………………………………….. 10
3.2 TROUBLESHOOTING…………………………………………………………………………………………………………. 13
4. ACCUMULATORS…………………………………………………………………………………………………………………….. 14
4.1 BRAKE ACCUMULATOR …………………………………………………………………………………………………….. 14
4.2 PUMP ACCUMULATOR………………………………………………………………………………………………………. 15
4.3 MAINTENANCE………………………………………………………………………………………………………………….. 16
5. TROUBLESHOOTING ……………………………………………………………………………………………………………….. 18
SECTION 35 – HYDRAULIC SYSTEM
1. HYDRAULIC DIAGRAMS …………………………………………………………………………………………………………….. 1
1.1 W50TC HYDRAULIC DIAGRAM …………………………………………………………………………………………….. 1
1.2 W50TC HYDRAULIC DIAGRAM WITH OPTIONAL OUTFITS…………………………………………………….. 3
1.3 W60TC HYDRAULIC DIAGRAM …………………………………………………………………………………………….. 5
1.4 W60TC HYDRAULIC DIAGRAM WITH OPTIONAL OUTFITS…………………………………………………….. 7
1.5 W70TC BASIC MODEL HYDRAULIC DIAGRAM………………………………………………………………………. 9
1.6 W70TC HYDRAULIC DIAGRAM WITH OPTIONAL OUTFITS…………………………………………………… 11
1.7 W80TC HYDRAULIC DIAGRAM …………………………………………………………………………………………… 13
1.8 W80TC HYDRAULIC DIAGRAM WITH OPTIONAL OUTFITS…………………………………………………… 15
2. TRANSMISSION HYDRAULIC SYSTEM ……………………………………………………………………………………… 17
3. PISTON PUMP AT VARIABLE DISPLACEMENT ………………………………………………………………………….. 24
4. GEAR PUMP…………………………………………………………………………………………………………………………….. 60
5. PRIORITY VALVE……………………………………………………………………………………………………………………… 65
6. HYDRAULIC MOTOR………………………………………………………………………………………………………………… 66
7. ONE-WAY DISTRIBUTOR VALVE………………………………………………………………………………………………. 85
8. HYDRAULIC OIL TANK……………………………………………………………………………………………………………… 86
9. TROUBLESHOOTING ……………………………………………………………………………………………………………….. 88
SECTION 39 – FRAME
1. ARTICULATED JOINT…………………………………………………………………………………………………………………. 1
SECTION 41 – STEERING SYSTEM
1. STEERING SYSTEM DIAGRAM…………………………………………………………………………………………………… 1
2. OPERATION………………………………………………………………………………………………………………………………. 2
3. ADJUSTMENTS …………………………………………………………………………………………………………………………. 3
4. POWER STEERING……………………………………………………………………………………………………………………. 4
4.1 TECHNICAL SPECIFICATIONS……………………………………………………………………………………………… 5
4.2 HYDRAULIC DIAGRAM ………………………………………………………………………………………………………… 5
4.3 COMPONENTS ……………………………………………………………………………………………………………………. 6
4.4 DISASSEMBLY AND ASSEMBLY…………………………………………………………………………………………… 7
4.5 TROUBLESHOOTING…………………………………………………………………………………………………………. 24
4.6 SPECIAL TOOLS………………………………………………………………………………………………………………… 25
5. STEERING CYLINDER ……………………………………………………………………………………………………………… 26
5.1 REMOVAL AND INSTALLATION ………………………………………………………………………………………….. 27
5.2 DISASSEMBLY…………………………………………………………………………………………………………………… 29
6. TROUBLESHOOTING……………………………………………………………………………………………………………….. 34
SECTION 50 – HEATING AND AIR CONDITIONING SYSTEM
1. HEATING…………………………………………………………………………………………………………………………………… 1
2. AIR CONDITIONING …………………………………………………………………………………………………………………… 3
3. TROUBLESHOOTING……………………………………………………………………………………………………………….. 30
SECTION 55 – ELECTRICAL SYSTEM
1. ELECTRICAL DIAGRAMS……………………………………………………………………………………………………………. 1
2. FUSES AND RELAYS ……………………………………………………………………………………………………………….. 16
3. VOLTAGE AND CONTINUITY CHECK………………………………………………………………………………………… 18
4. BATTERY ………………………………………………………………………………………………………………………………… 19
5. BULBS …………………………………………………………………………………………………………………………………….. 22
6. TROUBLESHOOTING……………………………………………………………………………………………………………….. 26
SECTION 82 – WORKING EQUIPMENT
1. HYDRAULIC DIAGRAM ………………………………………………………………………………………………………………. 2
2. OPERATION………………………………………………………………………………………………………………………………. 3
3. REMOVAL AND INSTALLATION ………………………………………………………………………………………………….. 4
4. QUICK TOOL COUPLER …………………………………………………………………………………………………………….. 6
5. BUCKET ………………………………………………………………………………………………………………………………….. 10
6. LIFTING FORKS……………………………………………………………………………………………………………………….. 14
7. CYLINDERS …………………………………………………………………………………………………………………………….. 18
8. CONTROL VALVE…………………………………………………………………………………………………………………….. 26
9. LOAD HOLDING VALVE ……………………………………………………………………………………………………………. 29
10. TROUBLESHOOTING……………………………………………………………………………………………………………… 30
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