Description
Wacker Neuson 3001 Dumper Service Manual
Wacker Neuson 3001 Dumper Index:
Documentation
1 Operation
1.1 Information on this service manual
1.2 Identification of warnings and dangers
1.3 Designated use and exemption from liability
1.4 Type labels and component numbers
1.5 Machine overview
1.6 Control stand overview
1.7 Overview of cabin control stand (option)
1.8 Instrument panel overview (Yanmar)
1.9 Overview of display element and switches (Perkins)
1.10 Parking the machine
1.11 Engine cover
1.12 Maintenance accesses (machine with optional cabin)
1.13 Maintenance prop
1.14 Center-pivot prop
1.15 Rollbar
1.16 Locking the control lever
1.17 Battery master switch up to serial number WNCD0305VPAL00283 (Yanmar)
1.18 Rotating beacon (option)
1.19 Opening the high-pressure circuit
2 Technical data
2.1 Chassis
2.2 Engine (Yanmar)
2.3 Engine (Perkins)
2.4 Operating hydraulics
2.5 Traveling drive
2.6 Machine travel specifications
2.7 Brakes
2.8 Steering system
2.9 Tires
2.10 Skip
2.11 Coolant compound table
2.12 Vibration
2.13 Electrical system
2.14 Noise levels (Yanmar)
2.15 General tightening torques
2.16 Dimensions model 3001 (front skip)
2.17 Dimensions model 3001s (swivel skip) (option)
2.18 Dimensions model 3001s special skip (swivel skip) (option)
2.19 Dimensions model 3001 (front skip) cabin (option)
2.20 Dimensions model 3001s (swivel skip) cabin (option)
3 Maintenance
3.1 Introduction
3.2 Safety-relevant parts
3.3 Fluids and lubricants (Yanmar)
3.4 Fluids and lubricants (Perkins)
3.5 Maintenance label
3.6 Maintenance plan (overview – Yanmar)
3.7 Maintenance plan (Perkins)
3.8 Fuel system
3.9 Engine lubrication system
3.10 Engine and hydraulics cooling system
3.11 Air filter
3.12 Replacing the cabin air filter
3.13 V-belt
3.14 Replacing the crankcase breather filter
3.15 Replace the fuel-burner glow plug
3.16 Hydraulic system
3.17 Overview of lubrication points
3.18 Tires
3.19 Braking system
3.20 Axles
3.21 Axle mounting
3.22 Electrical system
3.23 Battery
3.24 General maintenance
3.25 Preparatory work before taking out of service
3.26 Maintenance if the machine is out of service for a longer period of time
4 Engine
4.1 3TNV88-KNSV engine (overview)
4.2 Fuel system (up to AB)
4.3 Fuel system (from AC)
4.4 Checking the injection nozzles
4.5 Adjusting engine speed
4.6 Compression
4.7 Checking the coolant thermostat
4.8 Oil pressure switch
4.9 Checking the coolant circuit
4.10 Clutch
4.11 Engine 3TNV88-BKNSV overview (from serial no. AE310242D)
4.12 Fuel system (from serial no. AE310242D)
4.13 Checking the injection nozzles
4.14 Adjusting engine speed
4.15 Compression
4.16 Checking the coolant thermostat
4.17 Oil pressure switch
4.18 Checking the coolant circuit
4.19 Clutch
4.20 Engine malfunctions
4.21 Perkins engine 403F-15T (overview)
4.22 Fuel system
4.23 Checking and adjusting valve clearance
4.24 Clean the diesel particulate filter
4.25 Checking the injection nozzles
4.26 Turbocharger
4.27 Checking/replacing the coolant thermostat
4.28 Checking the coolant circuit
4.29 Engine malfunctions
5 Traveling drive
5.1 Variable displacement pump A10VG45DA
5.2 Hydraulic motor A6VM80EZ
5.3 Traveling drive overview (up to AB)
5.4 Traveling drive overview (from AC)
5.5 Towing and transporting the machine
5.6 Test instructions
5.7 Adjustment
6 Axles
6.1 Axle type label
6.2 Drain, fill and check plug
6.3 Tightening torques
6.4 Articulated joint (up to AB)
6.5 Articulated joint (from AC)
6.6 Transfer gearbox (up to AD)
6.7 Transfer gearbox (from AE310242D)
6.8 Semiaxles
6.9 Wheel hub
6.10 Front axle brake (up to AB)
6.11 Brake diagram
6.12 Front axle brake (from AC to AD)
6.13 Front axle brake (from AE310242D)
6.14 Differential (up to AB)
6.15 Cardan shaft
6.16 Front axle (Tier IV Perkins)
6.17 Rear axle (Tier IV Perkins)
7 Brakes
7.1 Brake circuit (up to AB)
7.2 Brake circuit
8 Steering system
8.1 Steering circuit (up to AB)
8.2 Steering circuit (from AC)
8.3 Steering unit: diagram
8.4 Steering unit connections
8.5 Steering unit overview
9 Hydraulic system
9.1 Control valve
9.2 Valves – differential lock (up to AB)
9.3 Tilting the skip: hydraulic diagram (up to AB)
9.4 Tilting the skip: hydraulic diagram (from AC)
9.5 Swiveling the skip: hydraulics diagram (up to AB)
9.6 Swiveling the skip: hydraulics diagram (from AC)
9.7 Test instructions
9.8 Hydraulics diagram from serial no. EA01441
9.9 Hydraulics diagram Tier IV (Perkins)
10 Electrical system
10.1 Ohm’s Law (current, voltage, resistance); power
10.2 Measuring equipment, measuring methods
10.3 Relays
10.4 Electric units
10.5 Telematic
10.6 Yanmar wiring diagram up to AB (legend)
10.7 Yanmar wiring diagram (up to AB)
10.8 Wiring diagram legend Tier III (from serial no. WNCD0305TPAL01054)
10.9 Wiring diagram Tier III (from serial no. WNCD0305TPAL01054)
10.10 Perkins wiring diagram Tier IV part 1
10.11 Perkins wiring diagram Tier IV part 2
10.12 Perkins wiring diagram Tier IV part 3 with StVO registration (Austrian road traffic regulations)
10.13 Main wiring harness legend (up to AB)
10.14 Main wiring harness up to AB
10.15 Main wiring harness legend (from AC to serial no. WNCD0305CPAL01053)
10.16 Main wiring harness (from AC to serial no. WNCD0305CPAL01053)
10.17 Main wiring harness legend Tier III (from serial no. WNCD0305TPAL01054)
10.18 Main wiring harness Tier III (from serial no. WNCD0305TPAL01054)
10.19 Main Perkins wiring harness Tier IV (legend)
10.20 Main Perkins wiring harness Tier IV
10.21 Engine wiring harness legend
10.22 Engine wiring harness
10.23 Wiring harness legend: indicator base – starter base (up to AB)
10.24 Wiring harness: indicator light base (up to AB)
10.25 Wiring harness: starter base (from AC)
10.26 Light switch connector assignment
10.27 StVO (Austrian road traffic regulations) wiring harness from AC
10.28 StVZO (Austrian road traffic regulations) wiring harness Tier IV
10.29 Extension cable (front skip)
10.30 Rotating beacon cable
10.31 Alternator wiring harness (up to serial no. WNCD0305JPAL00636)
10.32 Alternator wiring harness (from serial no. WNCD0305CPAL00637)
10.33 Battery lead
