Description
Wacker Neuson RTLx-SC3 Trench Roller Service and Repair Manual
Wacker Neuson RTLx-SC3 Trench Roller Index:
Table of Contents
1 Foreword
1.1 Information on This Service Manual
1.2 Machine Identification
1.3 Machine Documentation
1.4 Expectations for Information in This Manual
1.5 California Proposition 65 Warning
1.6 Laws Pertaining to Spark Arresters
1.7 Manufacturer’s Approval
2 Safety
2.1 Signal Words Used in This Manual
2.2 Safety Guidelines for Operating the Machine
2.3 Service Safety
2.4 Safety Instructions for Handling Oils and Greases
2.5 Hydraulic Oil Safety
2.6 Safety Guidelines for Lifting the Machine
2.7 Safety Instructions for Working on the Electrical System
3 Transporting/Lifting
3.1 Articulated Joint Locking Bar
3.2 Lifting the Machine
4 Operation
4.1 Control and Component Locations
4.2 Features and Controls
4.3 Accessing the Engine or Hydraulic Component Compartments
4.4 Accessing the Control Compartment
4.5 Control Panel
4.6 SmartControl™ SC-3 Transmitter
4.7 Operating Status Indicator Codes
4.8 Light Ring Color Codes
4.9 Infrared System and Control Channels
4.10 Communication Faults
4.11 Emergency Shutdown Procedure
4.12 NiMH Battery
5 Engine Control Module (ECM) Diagnostics
5.1 ECM Stages of Engine Start-up
5.2 ECM Monitoring of Solenoids—Kohler
5.3 Connecting the Diagnostic Tool—Kohler
5.4 Programming the ECM Tip-over Mode
5.5 Entering the ECM Diagnostic Mode
5.6 ECM Fault and Error Codes
5.7 Resetting the ECM Diagnostic Data and the Tip-over Light
6 Maintenance
6.1 Hydraulic Oil Requirements
6.2 Checking the Hydraulic Oil Level
6.3 Changing the Hydraulic Oil and Filter
6.4 Lubricating the Articulated Joint and Steering Cylinders
6.5 Cleaning SmartControl™ Transmitter
6.6 Adjusting the Scraper Bars
6.7 Inspecting the Shock Mounts
6.8 Maintaining the Battery
6.9 Draining the Fuel and Water Separator—Kohler
6.10 Priming the Fuel System
7 Troubleshooting
7.1 Troubleshooting Engine Starting (no crank, no start)
7.2 Troubleshooting Engine Starting (crank, no start)
7.3 Hydraulic System
7.4 Troubleshooting the Vibration System
7.5 Troubleshooting the Drive System
7.6 Troubleshooting the Steering System
8 Removal & Installation
8.1 Tools Required for Disassembly/Assembly Procedures
8.2 Information Regarding Replacement Parts
8.3 Information Regarding Threadlocking Compounds
8.4 Disassembling the Articulated Joint
8.5 Reassembling the Articulated Joint
8.6 Removing the Drum Extensions
8.7 Installing the Drums
8.8 How to Identify the Drum Supports Before Disassembly
8.9 Drum Support Components
8.10 Opening the Drum Support
8.11 Closing the Drum Support
8.12 Disassembling the Drive Hub
8.13 Reassembling the Drive Hub
8.14 Disassembling the Exciter Side Hub
8.15 Reassembling the Exciter Side Hub
8.16 Exciter Components
8.17 Disassembling the Exciter
8.18 Reassembling the Exciter
8.19 Removing the Hydraulic Tank
8.20 Installing the Hydraulic Tank
8.21 Removing the Fuel Tank
8.22 Installing the Fuel Tank
8.23 Removing the Manifold
8.24 Installing the Manifold
8.25 Removing the Steering Cylinder
8.26 Installing the Steering Cylinder
8.27 Removing the Hydraulic Pumps—Kohler
8.28 Installing the Hydraulic Pumps—Kohler
8.29 Removing the Hydraulic Oil Cooler
8.30 Installing the Hydraulic Oil Cooler
8.31 Removing the Radiator—Kohler
8.32 Installing the Radiator—Kohler
8.33 Removing the Engine—Kohler
8.34 Installing the Engine—Kohler
8.35 Removing the Receiving Eyes and the Light Rings
8.36 Installing the Receiving Eye and the Light Ring
8.37 Replacing a Solenoid Valve
9 Rebuilding the Transmitter Module
9.1 Disassembling the Transmitter Module
9.2 Reassembling the Transmitter Module
9.3 Testing the Pushbutton Circuit Board
9.4 Calibrating the Joysticks
10 Technical Data
10.1 Roller
10.2 Lubrication (Oils & Fluids)
10.3 Sound and Vibration Specifications
10.4 Dimensions
10.5 Radiation Compliance
11 Schematics
11.1 Electrical Schematic Complete—Kohler
11.2 Electrical Schematic Section A—Kohler
11.3 Electrical Schematic Section B—Kohler
11.4 Electrical Schematic Section C—Kohler
11.5 Electrical Schematic Section D—Kohler
11.6 Electrical Schematic—Compatec Compaction Display (if equipped)
11.7 Hydraulic Schematic
