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KOMATSU H20 SHOP MANUAL help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.
Foreword ………………………………………………………………………………………………………… 0- 1
2. Safety information ………………………………………………………………………………………….. 0- 2
3. Running in new lift truck ………………………………………………………………………………… 0- 3
3.1 Running in new lift truck ………………………………………………………………………… 0- 3
3.2 First month service
(or initial 200 hours service) for new lift truck …………………………………………………. 0- 3
3.3 Model line up…………………………………………………………………………………………. 0- 3
4. Warranty and service for new lift truck ………………………………………………………….. 0- 4
4.1 Komatsu Forklift genuine parts ………………………………………………………………. 0- 4
5. Location of plates …………………………………………………………………………………………… 0- 5
5.1 Lift truck serial No. plate position …………………………………………………………… 0- 5
SAFETY
7. Safety management ………………………………………………………………………………………… 1- 2
8. Safe travel ………………………………………………………………………………………………………. 1- 7
9. Loading operations …………………………………………………………………………………………. 1-16
10. Stopping and parking ……………………………………………………………………………………… 1-23
11. Inspection and maintenance ……………………………………………………………………………. 1-25
12. Structure and stability of the lift truck (to prevent lift truck from tipping!) ……. 1-33
13. Safety label sticking positions ………………………………………………………………………… 1-37
13.1 Safety label sticking positions ………………………………………………………………… 1-37
13.2 Introduction of safety devices (option) ……………………………………………………. 1-39
OPERATION
14. General view …………………………………………………………………………………………………… 2- 2
14.1 General view of lift truck ………………………………………………………………………… 2- 2
14.2 Instruments and controls ……………………………………………………………………….. 2- 3
15. Explanation of components …………………………………………………………………………….. 2- 5
16. Operation ………………………………………………………………………………………………………… 2-21
16.1 Check before operation ………………………………………………………………………….. 2-21
16.2 Mounting/dismounting ……………………………………………………………………………. 2-35
16.3 Operator’s seat position adjustment ……………………………………………………….. 2-35
16.4 Starting lift truck off ……………………………………………………………………………….. 2-36
16.5 Starting, inching on slope ………………………………………………………………………. 2-39
16.6 Turning ………………………………………………………………………………………………….. 2-40
16.7 Temporary stopping and parking ……………………………………………………………. 2-41
16.8 Load handling operation (fork specification) …………………………………………… 2-43
16.9 Load handling operation (side shift fork mover specification)…………………. 2-44
16.10 Check after operation ……………………………………………………………………………… 2-46
16.11 Safety …………………………………………………………………………………………………….. 2-47
17. Cold weather operation ………………………………………………………………………………….. 2-48
17.1 Preparations for low temperature …………………………………………………………… 2-48
17.2 Precautions after completion of operations …………………………………………….. 2-49
18. Actions in engine overheating ………………………………………………………………………… 2-50
19. Long-term storage ………………………………………………………………………………………….. 2-51
19.1 Before storage ……………………………………………………………………………………….. 2-51
19.2 During storage ……………………………………………………………………………………….. 2-51
19.3 After storage ………………………………………………………………………………………….. 2-52
MAINTENANCE
20. Outline of service ……………………………………………………………………………………………. 3- 2
20.1 Suitable oil …………………………………………………………………………………………….. 3- 2
21. Lubricant list …………………………………………………………………………………………………… 3- 4
21.1 Lubricant list ………………………………………………………………………………………….. 3- 4
21.2 Oil and greasing chart (Oil, grease locations and inspection and
maintenance intervals) …………………………………………………………………………………….. 3- 5
22. Service data ……………………………………………………………………………………………………. 3- 6
22.1 Service data …………………………………………………………………………………………… 3- 6
22.2 Torque list ……………………………………………………………………………………………… 3- 8
23. Periodic replacement of safety critical parts ……………………………………………………. 3- 9
24. Maintenance schedule chart ……………………………………………………………………………. 3-10
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