Komatsu WA95-3 Wheel Loader Operation and Maintenance Manual (VEAD980400)

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Komatsu WA95-3 Wheel Loader Index:

Main Menu
Cover
Product Publications Information
Table of Contents
Introduction
- Forword
- Safety Information
- Introduction
  - Features
  - Breaking in a New Machine
- Location of Plates, Table to Enter Serial No. and Distributor
  - Machine Serial No. Plate position
  - Engine Serial No. Plate Position
  - Table to Enter Serial No. and Distributor
- EMISSION CONTROL WARRANTY
  - EMISSION CONTROL WARRANTY STATEMENT (APPLIES TO CANADA ONLY)
- Engine Data Plate
- GARANTIE SUR LE CONTRÔLE DES ÉMISSIONS
  - ÉNONCÉ DE GARANTIE SUR LE CONTRÔLE DES ÉMISSIONS (APPLICABLE AU CANADA SEULEMENT):
- Engine Data Plate
- Why You Should Read these Operating Instructions
- Notes on Safety Regulations
  - Correct Use
  - Safety Notes in the Operating Instructions
- Equipment
Loading and Transporting the Machine
- Loading and Transporting the Machine
  - Securing the Articulated Steering
  - Lifting the Machine
  - Driving Machine Onto Loading Area of Transport Vehicle
  - Securing the Machine During Transport
  - After Transport
Safety
- General Safety Measures
  - Safety Instructions
  - Safety Devices
  - Emergency Exit
  - Clothing and Personal Protection
  - Machine Modifications
  - Before You Leave the Driver’s Seat
  - Mounting and Dismounting
  - Fire Prevention and Fire Fighting
  - Protection Against Asbestos Dust
  - Protection Against Injuries
  - Working at High Temperatures
  - Roll-Over Protection System (ROPS)
  - Attachment for Protection Against Falling Objects (FOPS)
  - Attachments
  - Battery
- Safety Measures during Operation
  - Before You Start the Engine
  - Machine Operation
  - Transport
- Safety Measures During Maintenance
  - Personnel
  - Prior to Start of Maintenance Measures
  - During Maintenance
  - Tires
- Labeling
  - Position of Safety Labels
  - Information Labels
Controls and InDicators
- Overall View of Machine
- Controls and Indicators
  - SWITCHES AND CONTROLS
  - Instrument Panel
  - Warning Lights
  - Control Lamps
  - Measuring Indicators
  - Switches
  - Control Levers, Pedals
  - Articulated Steering Catch
  - Traction Device
  - Socket
  - Door Unlocking System
  - Alarm Horn for Reverse Driving
Operation
- Running in the Machine
- Preparing the Machine Start
  - Visual Checks
- Adjustments Prior to Machine Start
  - Adjusting the Driver’s Seat
  - Adjusting the Steering Column
  - Adjusting the Armrest
  - Adjusting the Rear-View Mirrors
  - Adjusting the Heating and Ventilation System
  - Putting on the Safety Belt
- Starting and Switching Off the Engine
  - Starting the Engine
  - Switching Off the Engine
- Driving
  - Start-Up
  - Changing the Driving Direction
  - Reverse Driving
  - Turning
  - Braking
  - Stopping
  - Longer-Distance Driving
- Operating the Machine
  - Preparing the Work Equipment
  - Tire Service Life
  - Loading
  - Transporting
  - Dumping / Unloading
  - Planing
  - Working With the Forklift Truck Attachment
  - Precautions For Special Operations
  - After the work is finished
  - Instructions for Winter Operation
  - Longer Standstill Periods of the Machine
Troubleshooting
- Troubleshooting
  - Warning Lights and Indicators
  - Electrical System
  - Engine
  - Hydraulic system
  - Brakes
  - Axles
  - driver’s cab
  - Emergency Steering Characteristics
  - Emergency Lowering System
  - Starting the Engine with a Battery Jumper Cable
  - Starting the Engine
  - Towing the Machine
  - Towing a Machine with Defective Brakes
Maintenance
- Maintenance Basics
  - Preparing the Machine for Maintenance
  - Cleaning the Machine
  - Working-Area-Dependent Maintenance
  - Lubricants and Operating Agents
  - Axles
  - Replacing Safety-Related Parts
  - Spare Parts and Consumable Components
  - Electrical System
  - Tires
  - Torque for Standard Nuts and Bolts
- Maintenance Schedule
- Maintenance Prior to Start
  - Visual Checks
  - Cooling System, Checking the Coolant Level, Topping off Coolant
  - Engine, Checking the Oil Level, Topping off Oil
  - Engine, Draining off Oil
  - Checking the Fuel Level, Refueling
  - Checking the Controls
  - Checking the Parking Brake
  - CHecking the Service Brake
  - Checking the Electrical Connections
  - Heater / ventilation: check blower
  - Other Maintenance Measures Prior to Start
- Maintenance Every 10 Operating Hours
  - Lubrication
- Maintenance After the First 50 Operating Hours
  - Engine, Changing Oil and Replacing the Oil Filter Cartridge
  - V-Belt, Checking the Condition
  - V-Belt, Checking and Adjusting the Tension
  - Hydraulic System, Replacing the Filter Insert
  - Checking and Tightening the Wheel Nuts
  - Front and Rear Axle, Changing Oil
  - Transfer Gear – Changing Oil
- Maintenance Every 50 Operating Hours
  - Checking the cooling System, coolant level in the radiator and expansion tank
  - Draining Off Water and Dirt Deposits From the Fuel Tank
  - Checking the Service Brake and Oil Level, Refilling Oil
  - Checking the Battery and Acid Level
  - Lubrication
- Maintenance Every 100 Operating Hours
  - Draining the Water Separator, Removing Water and Dirt Deposits
- Maintenance Every 250 Operating Hours
  - Changing the Engine Oil and Oil Filter Cartridge
  - Checking the V-Belt Condition
  - Checking and Adjusting the V-belt Tension
  - Front and Rear Axle, Checking the Oil Level
  - Air Filter, Removing and Re-Installing the Filter Insert, Checking and Cleaning the Filter Insert
  - Cleaning the Radiator Segments
  - Lubrication
- Maintenance Every 500 Operating Hours
  - Changing the Fuel Filter and Filter Element
  - Changing the Filter Cartridge of the Hydraulic System
  - Cleaning the Water Separator
  - Lubrication
  - Transfer Gear, Checking the Oil Level and Refilling Oil
  - Air Filter, Replacing the Filter Insert, Replacing the Safety Filter
  - Heater / ventilation: cleaning / replacing blower filter
- Maintenance Every 1000 Operating Hours
  - Cooling System, Exchanging Coolant and Cleaning the System
  - Front Axle, Oil Change
  - Rear Axle, Oil Change
  - Transfer Gear, Oil Change
  - Service Brake
  - Checking and Adjusting System Pressures
  - Checking and Adjusting the Valve clearance
  - Checking and Adjusting the Injection Nozzles, Nozzle Pressure and Fuel-Jet Pattern
  - Checking the Accumulator Gas Pressure
- Maintenance Every 2000 Operating Hours
  - Hydraulic System, Oil Change
  - Bleeding the Hydraulic Oil Tank
  - Cooling System, Checking the Antifreeze Content of the Coolant
  - Checking the Cooling System
  - Checking the Fuel Pump
  - Checking the Fuel and Coolant Tubes, Replacing the Tubes (if required)
  - Checking the Water Pump
  - Checking and Adjusting the Fuel Injection and Injection time
Technical Data
- Technical Data
  - Noise Emission Levels
  - Vibration Level
  - Limit Values for Slopes
Special Equipment and Attachments
- ALS-Electronics
  - Structure and Functioning Principle of the ALS-Electronics
  - PRECAUTIONARY MEASURES FOR SWITCHING ON THE ALS-ELECTRONICS
  - Operation of the ALS-Electronics
  - Handling of the Pressure Accumulator