Komatsu D475ASD-5E0 Bulldozer Index:

CONTENTS
FOREWORD 1- 1
READ THIS MANUAL 1- 2
SAFETY INFORMATION 1- 4
INTRODUCTION 1- 5
USE OF MACHINE 1- 5
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE 1- 5
VISIBILITY FROM OPERATOR’S SEAT 1- 6
NECESSARY INFORMATION 1- 7
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE 1- 7
ENGINE SERIAL NUMBER PLATE 1- 7
BLADE SERIAL NO. PLATE POSITION 1- 8
POSITION OF SERVICE METER 1- 8
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR 1- 8
SAFETY 2- 1
SAFETY 2- 2
SAFETY LABELS 2- 5
POSITIONS OF SAFETY PICTOGRAMS 2- 5
SAFETY LABELS 2- 6
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE 2- 11
PRECAUTIONS BEFORE STARTING OPERATION 2- 11
PREPARATIONS FOR SAFE OPERATION 2- 11
FIRE PREVENTION 2- 13
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE 2- 14
DO NOT GET CAUGHT IN WORK EQUIPMENT 2- 16
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 2- 16
UNAUTHORIZED MODIFICATION 2- 16
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2- 16
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING 2- 17
PRECAUTIONS FOR OPERATION 2- 18
PRECAUTIONS FOR JOBSITE 2- 18
STARTING ENGINE 2- 20
OPERATION 2- 23
TRANSPORTATION 2- 26
TOWING 2- 27
PRECAUTIONS FOR MAINTENANCE 2- 28
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE 2- 28
PRECAUTIONS FOR INSPECTION AND MAINTENANCE 2- 33
OPERATION 3- 1
GENERAL VIEW 3- 2
GENERAL VIEW OF MACHINE 3- 2
GENERAL VIEW OF CONTROLS AND GAUGES 3- 3
EXPLANATION OF COMPONENTS 3- 5
FRONT PANEL 3- 5
SWITCHES 3- 35
CONTROL LEVERS, PEDALS 3- 40
DUST INDICATOR 3- 47
POWER SOURCE 3- 47
FUSE BOX 3- 48
DOOR OPEN LOCK 3- 52
1 – 9
.
CONTENTS FOREWORD
SASH GLASS INTERMEDIATE LOCK 3- 52
CAP WITH LOCK 3- 53
DOOR POCKET 3- 54
ASHTRAY 3- 55
TOOL BOX 3- 55
CLEAN INTERIOR OF CAB 3- 55
CAR RADIO, HANDLING 3- 56
CAR STEREO, HANDLING 3- 66
AIR CONDITIONER, HANDLING 3- 83
OPERATION 3-100
CHECK BEFORE STARTING ENGINE, ADJUST 3-100
STARTING ENGINE 3-128
OPERATIONS AND CHECKS AFTER STARTING ENGINE 3-136
STOPPING ENGINE 3-140
MOVING MACHINE 3-141
STOPPING MACHINE 3-143
SHIFTING GEAR 3-144
SHIFTING BETWEEN FORWARD AND REVERSE 3-149
STEERING MACHINE 3-150
PRECAUTIONS FOR OPERATION 3-154
PARKING MACHINE 3-157
CHECK AFTER STOPPING ENGINE 3-158
CHECK AFTER FINISHING WORK 3-159
LOCKING 3-159
PROHIBITED WORK OF SUPER DOZER 3-160
WORK POSSIBLE USING BULLDOZER 3-162
EFFECTIVE USE OF SUPER DOZER 3-164
EFFECTIVE USE OF MODE SELECTION SYSTEM 3-167
ADJUSTING POSTURE OF WORK EQUIPMENT 3-172
TIPS FOR LONGER UNDERCARRIAGE LIFE 3-173
TRANSPORTATION 3-175
TRANSPORTATION PROCEDURE 3-175
LOADING, UNLOADING WORK 3-175
METHOD OF LIFTING MACHINE 3-178
TRAVELING ON ROADS 3-179
REMOVAL OF CAB 3-180
INSTALLATION OF CAB 3-183
INSTALLATION OF ROPS 3-184
COLD WEATHER OPERATION 3-185
PRECAUTIONS FOR LOW TEMPERATURE 3-185
AFTER COMPLETION OF WORK 3-187
AFTER COLD WEATHER 3-187
LONG-TERM STORAGE 3-188
BEFORE STORAGE 3-188
DURING STORAGE 3-188
AFTER STORAGE 3-188
STARTING MACHINE AFTER LONG-TERM STORAGE 3-188
STORAGE FOR POWER TRAIN ASSEMBLY 3-189
TROUBLESHOOTING 3-190
AFTER RUNNING OUT OF FUEL 3-190

METHOD OF TOWING MACHINE 3-190
IF BATTERY IS DISCHARGED 3-192
OTHER TROUBLE 3-196
WHEN MODE SELECTION SYSTEM FLASHES 3-200
MAINTENANCE 4- 1
GUIDES TO MAINTENANCE 4- 2
OUTLINES OF SERVICE 4- 5
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 4- 5
OUTLINE OF ELECTRIC SYSTEM 4- 9
HANDLING HYDRAULIC RELATED EQUIPMENT 4- 10
WEAR PARTS 4- 11
WEAR PARTS LIST 4- 11
RECOMMENDED FUEL, COOLANT, AND LUBRICANT 4- 12
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN
KOMATSU GENUINE OIL 4- 16
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 4- 17
TORQUE LIST 4- 17
DEFINED LIFE PARTS 4- 18
MAINTENANCE SCHEDULE CHART 4- 21
MAINTENANCE SCHEDULE CHART 4- 21
MAINTENANCE INTERVAL WHEN DIESEL FUEL MIXED WITH BIO-FUEL IS USED 4- 23
SERVICE PROCEDURE 4- 24
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS) 4- 24
WHEN REQUIRED 4- 25
CHECK BEFORE STARTING 4- 61
EVERY 250 HOURS SERVICE 4- 62
EVERY 500 HOURS SERVICE 4- 70
EVERY 1000 HOURS SERVICE 4- 76
EVERY 2000 HOURS SERVICE 4- 83
EVERY 4000 HOURS SERVICE 4- 92
EVERY 8000 HOURS SERVICE 4- 97
SPECIFICATIONS 5- 1
SPECIFICATIONS 5- 2
ATTACHMENTS, OPTIONS 6- 1
GENERAL PRECAUTIONS 6- 2
PRECAUTIONS RELATED TO SAFETY 6- 2
SELECTION OF TRACK SHOE 6- 3
SELECTION OF TRACK SHOES 6- 3
HANDLING MACHINES EQUIPPED WITH KOMTRAX Plus 6- 4
KOMTRAX Plus INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED 6- 4
KOMTRAX Plus AND COMMUNICATIONS TERMINAL INSTALLED 6- 5
MINING SPECIFICATION MACHINE 6- 6
FRONT PANEL 6- 6
SWITCH 6- 7
FUSE BOX 6- 13
CIRCUIT BREAKER FOR MAIN POWER SUPPLY 6- 14
BATTERY ISOLATOR SWITCH, STARTING MOTOR ISOLATOR SWITCH 6- 15
TOOL BOX 6- 15
CAR STEREO, HANDLING 6- 16
OPERATIONS AND CHECKS BEFORE STARTING ENGINE 6- 17
1 – 11
.
CONTENTS FOREWORD
STARTING WITH BOOSTER CABLES 6- 19
CARRYING OUT KOWA (Komatsu Oil Wear Analysis) 6- 20
WEAR PARTS 6- 21
WHEN REQUIRED 6- 22
EVERY 250 HOURS SERVICE 6- 26
EVERY 500 HOURS SERVICE 6- 28
EVERY 1000 HOURS SERVICE 6- 30
EVERY 2000 HOURS SERVICE 6- 34
INDEX 7- 1