Komatsu PC200-7, PC200LC-7 Hydraulic Excavator Index:

FOREWORD
FOREWORD
SAFETY INFORMATION.
INTRODUCTION.
DIRECTIONS OF MACHINE.
PRODUCT INFORMATION
MACHINE SERIAL NUMBER PLATE AND ITS LOCATION
ENGINE SERIAL NUMBER PLATE AND ITS LOCATION.
SERVICE METER LOCATION
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
CONTENTS
SAFETY
SAFETY INFORMATION
POSITION FOR ATTACHING SAFETY LABELS
POSITION FOR ATTACHING SAFETY LABELS
SAFETY LABELS
SAFETY INFORMATION
SAFETY MACHINE OPERATION
STARTING ENGINE .
OPERATION.
TRANSPORTATION..
BATTERY
TOWNG
LIFTING OBJECTS WTH BUCKET
SAFETY MAINTENANCE INFORMATION
OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE .
GENERAL VIEW CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS.
MACHINE MONITOR

BASIC CHECK ITEMS…
CONTROL LEVERS. PEDALS
CEILING WINDOW..
FRONT VMNDOW..
EMERGENCY EXIT FROM OPERATORS CAB
DOOR LOCK
CAP. COVER WTH LOCK…….
MAGAZINE BOX…
ASHTRAY
HANDLING COOLER •
CAR RADIO
FUSE
FUSIBLELINK…
CONTROLLER (COMPUTER)
TOOLBOX..
GREASE GUN HOLDER
HANDLING ACCUMULATOR.
MACHINE OPERATIONS ANO CONTROLS.
BEFORE STARTING ENGINE
STARTING ENGINE.
AFTER STARTING ENGINE
IN COLD AREAS (AUTOMATIC WARMING-UP OPERATION)
STOPPING THE ENGINE .
CHECK AFTER SHUT OFF ENGINE.
MACHINE OPERATION
STEERING THE MACHINE.
S’MNGING .
WORK EQUIPMENT CONTROLS AND OPERATIONS
OPERATING VORKING MODE .
PROHIBITED OPERATIONS
GENERAL OPERATION INFORMATION
TRAVELING ON SLOPES
ESCAPE FROM MUD
RECOMMENDED APPLICATIONS.
REPLACEMENT AND INVERSION OF BUCKET
PARKING MACHINE „
CHECK AFTER FINISHING VORK
LOCKING………
RANSPORTATION.
TRANSPORTATION’ PROCEDURE,
LOADING AND UNLOADING WITH TRAILER
LIFTING MACHINE..
OLD WEATHER OPERATION

COLD WEATHER OPERATION INFORMATION „
AFTER DAILY WORK COMPLETION.
AFTER COLO V%ATHER SEASON
LONG TERM STORAGE….
BEFORE STORAGE.
DURING STORAGE
AFTER STORAGE…
TROUBLESHOOTING.
AFTER RUNNING OUT OF FUEL……
PHENOMENA THAT ARE NOT FAILURES
TOWING THE MACHINE
LIGHTWEIGHT TOWNG HOOK..
PRECAUTIONS ON PARTICULAR JOBSITES
DISCHARGED BATTERY .
OTHER TROUBLE .
MAINTENANCE
MAINTENANCE INFORMATION
LUBRICANTS. COOLANT AND FILTERS
HANDLING OIL. FUEL. COOLANT. AND PERFORMING OIL CLINIC..
ELECTRIC SYSTEM MAINTENANCE
HANDLING HYDRAULIC SYSTEM.
WEAR PARTS LIST
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE,.
PROPER SELECTION OF FUEL. COOLANT ANO LUBRICANTS
TIGHTENING TORQUE SPECIFICATIONS
TIGHTENING TORQUE LIST ,
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS… m…
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE CHART
MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER..
MAINTENANCE PROCEDURE.
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) .
REQUIRED .
CHECK BEFORE STARTING
EVERY 100 HOURS MAINTENANCE.
EVERY 250 HOURS MAINTENANCE…
EVERY 500 HOURS

EVERY 1000 HOURS MAINTENANCE…
EVERY 2000 HOURS MAINTENANCE.,.
EVERY ZOOC HOURS MAINTENANCE.
EVERY 5000 HOURS MAINTENANCE.
SPECIFICATIONS
SPECIFICATIONS..
ATTACHMENTS AND OPTIONS
GENERAL PRECAUTIONS.
PRECAUTION RELATED TO SAFETY-
PRECAUTION WHEN INSTALLING ATTACHMENTS.
HANDLING BUCKET WITH HOOK…
CHECKING FOR DAMAGE TO BUCKET WITH HOOK
PROHIBITED OPERATIONS. _
MACHINES READY FOR ATTACHMENTS
EXPLANATION OF COMPONENTS.
HYDRAULIC CIRCUIT
ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE.
OPERATION,
LONG-TERM STORAGE n
SPECIFICATIONS.
HANDLING SCSH BUSHING.
EVERY 500 HOURS MAINTENANCE….
ATTACHMENT GUIDE
COMBINATIONS OF WORK EOUIPMENI.
SELECTION OF TRACK SHOES.
SELECTION OF BUCKET TEETH.
STANDARDS FOR SELECTING VERTICAL PIN VYPE
ANO HORIZONTAL PIN TYPE TEETH
HANDLING OF RUBBER PAO SHOE AND ROAD LINER.
HANDLING TRAPEZOIDAL BUCKET.
HANDLING EXTENSION ARM.
HANDLING CLAMSHELL BUCKET ,
RECOMMENDED ATTACHMENT OPERATIONS
HYDRAULIC BREAKER.
AIR CONDITIONER.
SUSPENSION SEAT.