Komatsu FH40-1, FH45-1, FH50-1 Lift Truck Index:

• CONTENTS
  • 1.1 GENERAL INFORMATION 1-1
  • 1.2 EMISSION CONTROL WARRANTY STATEMENT (4D95) 1-7
• INTRODUCTION
  • 1.1 GENERAL INFORMATION
    • 1.1.1 ENGINE MOUNTED ON THIS LIFT TRUCK
    • 1.1.2 FOR YOUR SAFETY
    • 1.1.3 APPLICABLE MODEL AND SERIAL NO.
    • 1.1.4 GENERAL VIEW OF LIFT TRUCK
    • 1.1.5 UNITS OF MEASURE
    • 1.1.6 QUALIFICATIONS FOR OPERATION
    • 1.1.7 HANDLING OF NEW LIFT TRUCK
    • 1.1.8 MAINTENANCE FOR NEW LIFT TRUCK
    • 1.1.9 WARRANTY AND SERVICE
    • 1.1.10 MODEL AND SERIAL NUMBER PLATE LOCATION
  • 1.2 EMISSION CONTROL WARRANTY STATEMENT (4D95)
    • 1.2.1 FEDERAL EMISSION CONTROL WARRANTY STATEMENT
    • 1.2.2 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
• SAFETY
  • 2.1. SAFETY LABELS
  • 2.2. FIRE PREVENTION
  • 2.3. BASIC PRECAUTIONS
  • 2.4. START-UP INSPECTION
  • 2.5. TRAVELING THE LIFT TRUCK
    • 2.5.1 PREPARATION BEFORE TRAVELING THE LIFT TRUCK
    • 2.5.2 PRECAUTIONS WHILE TRAVELING THE LIFT TRUCK
    • 2.5.3 STOPPING AND PARKING
  • 2.6. LOAD HANDLING OPERATION
  • 2.7. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
  • 2.8. HOISTING AND TRANSPORTING THE LIFT TRUCK
  • 2.9. STRUCTURE AND STABILITY OF THE LIFT TRUCK
    • 2.9.1 LONGITUDINAL STABILITY
    • 2.9.2 CENTER OF GRAVITY OF A LOAD AND STABILITY
    • 2.9.3 ACTUAL CAPACITY
    • 2.9.4 DATA PLATE
  • 2.10. OPTIONAL SAFETY DEVICES
  • 2.11. TOWING
• OPERATION
  • 3.1 GENERAL VIEW OF LIFT TRUCK
  • 3.2 INSTRUMENTS AND CONTROLS
    • 3.2.1 OPERATOR’S COMPARTMENT
    • 3.2.2 METER PANEL
  • 3.3 EXPLANATION OF COMPONENTS
    • 3.3.1 METER PANEL
    • 3.3.2 OPERATING DEVICES
  • 3.4 OPERATION
    • 3.4.1 START-UP INSPECTION
    • 3.4.2 MOUNTING AND DISMOUNTING
    • 3.4.3 ADJUSTING THE SEAT
    • 3.4.4 STARTING ENGINE
    • 3.4.5 WARM-UP PROCEDURES
    • 3.4.6 MOVING THE LIFT TRUCK OFF
    • 3.4.7 TRAVEL INTERLOCK
    • 3.4.8 SHIFTING DIRECTION
    • 3.4.9 STARTING AND STOPPING ON A SLOPE
    • 3.4.10 TURNING
    • 3.4.11 OPERATION ON SNOWY AND ICY ROADS
    • 3.4.12 TEMPORARY STOPPING AND PARKING
    • 3.4.13 LIFT OPERATION
    • 3.4.14 FORK SPREAD ADJUSTMENT
    • 3.4.15 HOW TO OPERATE THE CONTROL LEVERS
    • 3.4.16 LIFT INTERLOCK
    • 3.4.17 PICKING UP
    • 3.4.18 STACKING
    • 3.4.19 CHECKING AFTER OPERATION
  • 3.5 SPEED LIMITER FUNCTION
    • 3.5.1 SETTING THE TRAVEL SPEED
    • 3.5.2 TRAVEL SPEED LIMIT CHANGE PROHIBITION FUNCTION (FOR ADMINISTRATOR)
    • 3.5.3 MAXIMUM TRAVEL SPEED LIMITER FUNCTION (FOR ADMINISTRATOR)
  • 3.6 AUTO ENGINE STOP FUNCTION
  • 3.7 TRANSPORTATION
    • 3.7.1 LIFT TRUCK DIMENSIONS AND WEIGHTS
    • 3.7.2 CENTER OF GRAVITY
    • 3.7.3 SECURING LIFT TRUCK
    • 3.7.4 SECURING OF MAST
    • 3.7.5 SECURING FORKS
    • 3.7.6 ELECTRICAL AND HYDRAULIC CONNECTIONS
    • 3.7.7 SLINGING
    • 3.7.8 LIFTING THE LIFT TRUCK
  • 3.8 HANDLING OF KOMTRAX INSTALLED MACHINE
• INSPECTION AND MAINTENANCE
  • 4.1 START-UP INSPECTION
    • 4.1.1 OBLIGATION TO CONDUCT START-UP INSPECTION
    • 4.1.2 START-UP INSPECTION CHECK POINTS
    • 4.1.3 RECHECK ABNORMALITIES DETECTED ON THE PREVIOUS DAY
    • 4.1.4 WALK AROUND LIFT TRUCK
    • 4.1.5 INSPECTION BY OPENING THE COVER AND HOOD
    • 4.1.6 CHECK FROM THE OPERATOR’S SEAT
    • 4.1.7 CHECK WITH THE STARTING SWITCH ON
    • 4.1.8 CHECK WITH THE ENGINE STARTED
    • 4.1.9 CHECK WHILE TRAVELING SLOWLY
    • 4.1.10 CHECK BY OPERATING WORK EQUIPMENT
    • 4.1.11 CHECK OF SAFETY FUNCTIONS
    • 4.1.12 INSPECTION OF LIFT TRUCK WITH CAB OR FRONT GLASS OPTION
  • 4.2 CHECK AND REPORT AFTER OPERATION
    • 4.2.1 BEFORE ENGINE STOPS
    • 4.2.2 AFTER ENGINE STOPS
    • 4.2.3 LOCKED PARTS
    • 4.2.4 INSPECT EVERY 50 HOURS (1 WEEK)
    • 4.2.5 INSPECT EVERY 100 HOURS (2 WEEKS)
  • 4.3 PERIODIC INSPECTION AND MAINTENANCE
  • 4.4 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • 4.5 SIMPLE MAINTENANCE
    • 4.5.1 GREASE AND FUEL
    • 4.5.2 GREASE
    • 4.5.3 FILTERS
    • 4.5.4 LUBRICANTS
    • 4.5.5 CHECKING DIFFERENTIAL OIL LEVEL AND REFILLING
    • 4.5.6 CHECKING AND CLEANING AIR CLEANER ELEMENT
    • 4.5.7 FUEL PRE-FILTER AIR BLEEDING
    • 4.5.8 REPLACING TIRES
    • 4.5.9 ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT
    • 4.5.10 REPLACING FUSES
    • 4.5.11 REPLACING BULBS
    • 4.5.12 CHECKING FUEL SPRAY PREVENTION CAPS
    • 4.5.13 CHECKING ENGINE CONTROLLER MOUNT RUBBER
    • 4.5.14 PROCEDURE FOR A DOWN BATTERY
  • 4.6 RUNNING IN COLD WEATHER
    • 4.6.1 PREPARATIONS FOR COLD SEASON
    • 4.6.2 PRECAUTIONS AFTER COMPLETING OPERATIONS
    • 4.6.3 WHEN COLD SEASON IS OVER
  • 4.7 LONG-TERM STORAGE
    • 4.7.1 BEFORE STORAGE
    • 4.7.2 DURING STORAGE
    • 4.7.3 AFTER STORAGE
  • 4.8 PROCEDURE WITH OVERHEATED ENGINE
    • 4.8.1 OVERHEAT PREVENTION FUNCTION
    • 4.8.2 ACTION WHEN ENGINE HAS OVERHEATED
  • 4.9 CLEANING INSIDE OF COOLING SYSTEM
    • 4.9.1 CLEANING OF AFTERCOOLER, OIL COOLER, AND RADIATOR FINS
    • 4.9.2 CHECK FAN BELT TENSION
  • 4.10 OPERATING THE LIFT TRUCK FORCIBLY OR IN SPECIAL ENVIRONMENTS
  • 4.11 ACTION TO TAKE WHEN THE FORK FAILS TO LOWER
  • 4.12 HOW TO TOW THE LIFT TRUCK OR BE TOWED
    • 4.12.1 TOWING WHEN THE ENGINE CAN BE OPERATED
    • 4.12.2 TOWING WHEN THE ENGINE CANNOT BE OPERATED
  • 4.13 WASHING THE LIFT TRUCK
  • 4.14 HOISTING THE LIFT TRUCK
  • 4.15 TRANSPORTING THE LIFT TRUCK
  • 4.16 BOLT TIGHTENING TORQUE
  • 4.17 REPLACING CONSUMABLE PARTS
  • 4.18 REPLACING OTHER PARTS
  • 4.19 SERVICE DATA
• TECHNICAL DATA
  • 5.1 DIMENSIONAL DIAGRAM
  • 5.2 DIESEL ENGINE LIFT TRUCK SPECIFICATIONS (NORTH AMERICA)