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Hyster HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS, HR45LSX (C227) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 1456

File Size: 99.06 MB (Speed Download Link)

Brand: Hyster

Model: HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS, HR45LSX (C227) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

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Hyster HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS, HR45LSX (C227) Forklift Service Manual

Hyster HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS, HR45LSX (C227) Forklift Service Manual

📘 Show Index

Hyster HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS, HR45LSX (C227) Forklift Index:

Series Code / Model Designation Reference Table
General
Transmission Repair
- Remove
- Disassemble
  - Reverse and Second-Speed Clutch
- Clean and Inspect
  - Housings
  - Oil Seals and Gaskets
  - Bearings
  - Gears and Shafts
- Assemble
  - Reverse and Second-Speed Clutch
- Install
Control Valve With Solenoid Cover
- Remove
- Install
- Control Valve Disassemble and Assemble
- Control Valve Cover Removal
- Control Valve Components
  - Disassemble
  - Install
- Control Valve Cover Installation
Full Flow Control Valve Repair
- Remove
- Install
- Control Valve Components

Series Code / Model Designation Reference Table
General
Transmission Repair
- Remove
- Disassemble
  - Reverse and Second-Speed Clutch
- Clean and Inspect
  - Housings
  - Oil Seals and Gaskets
  - Bearings
  - Gears and Shafts
- Assemble
  - Reverse and Second-Speed Clutch
- Install
Control Valve With Solenoid Cover
- Remove
- Install
- Control Valve Disassemble and Assemble
- Control Valve Cover Removal
- Control Valve Components
  - Disassemble
  - Install
- Control Valve Cover Installation
Full Flow Control Valve Repair
- Remove
- Install
- Control Valve Components

toc
- Extendable Container Attachment, PPM
- Safety Precautions Maintenance and Repair
- General
- Description
- Operation
  - Extend and Retract Circuit
  - Twist Lock Circuit
  - Rotator Circuit
  - Dampening Circuit
  - Sideshift Circuit
  - Pile Slope Circuit
- Container Attachment Repair
  - General
  - Remove
  - Install
- Slide Pad Repair
  - Extension Chain Support Pads
  - Extension Beam Support Pads
  - Beam Side Wear Pads
  - Carriage Side Wear Pads
- Extension Beam Repair
  - Remove
  - Clean
  - Inspect
  - Install
  - Extension Chain
- Hydraulic Extension Motor Repair
  - Remove
  - Disassemble and Assemble
  - Install
- Hydraulic Rotator Transmission Repair
  - Remove
  - Disassemble and Assemble
  - Install
- Rotator Ring Gear Repair
  - Disassemble
  - Assemble
- Sideshift Roller Repair
  - Remove
  - Disassemble
  - Clean
  - Inspect
  - Assemble
  - Install
- Sideshift Cylinder Repair
  - Remove
  - Disassemble
  - Assemble
  - Install
- Twistlock Assembly Repair
  - Twistlock Cylinder
  - Twistlock
  - Locked/Unlocked Sensor
  - Seated Sensor
  - Seated Pin
- Maintenance Schedule
  - PPM Spreader Maintenance
- Adjustments
  - Spreader System Pressure
  - Spreader Function Pressure
- Troubleshooting
tables
- Table 1. Initial 100 Hour Inspection
- Table 2. Inspect and Adjust
- Table 3. Lubricate
- Table 4. Change
- Table 5. Spreader Solenoid Locations and Pressure

toc
- Extendable Container Attachment, PPM
- Safety Precautions Maintenance and Repair
- General
- Description
- Operation
  - Extend and Retract Circuit
  - Twist Lock Circuit
  - Rotator Circuit
  - Dampening Circuit
  - Sideshift Circuit
  - Pile Slope Circuit
- Container Attachment Repair
  - General
  - Remove
  - Install
- Slide Pad Repair
  - Extension Chain Support Pads
  - Extension Beam Support Pads
  - Beam Side Wear Pads
  - Carriage Side Wear Pads
- Extension Beam Repair
  - Remove
  - Clean
  - Inspect
  - Install
  - Extension Chain
- Hydraulic Extension Motor Repair
  - Remove
  - Disassemble and Assemble
  - Install
- Hydraulic Rotator Transmission Repair
  - Remove
  - Disassemble and Assemble
  - Install
- Rotator Ring Gear Repair
  - Disassemble
  - Assemble
- Sideshift Roller Repair
  - Remove
  - Disassemble
  - Clean
  - Inspect
  - Assemble
  - Install
- Sideshift Cylinder Repair
  - Remove
  - Disassemble
  - Assemble
  - Install
- Twistlock Assembly Repair
  - Twistlock Cylinder
  - Twistlock
  - Locked/Unlocked Sensor
  - Seated Sensor
  - Seated Pin
- Maintenance Schedule
  - PPM Spreader Maintenance
- Adjustments
  - Spreader System Pressure
  - Spreader Function Pressure
- Troubleshooting
tables
- Table 1. Initial 100 Hour Inspection
- Table 2. Inspect and Adjust
- Table 3. Lubricate
- Table 4. Change
- Table 5. Spreader Solenoid Locations and Pressure

toc
- Boom YardMaster®
- Safety Precautions Maintenance and Repair
- Boom
  - Description and Operation
- Hydraulic System
  - Derricking
  - Telescoping
  - Dampening
- Boom Repair
  - Spreader
  - Yoke
  - Dampening Cylinder
  - Pivot Bearing
  - Derricking Cylinder
  - Boom
  - Telescoping Cylinder
- Wear Pads
  - General
  - Side Wear Pads
  - Horizontal Front Wear Pads
  - Horizontal Rear Wear Pads
- Hydraulic Cylinder Repair
  - General Inspection and Assembly Instructions
  - Derricking Cylinder
  - Telescoping Cylinder
  - Dampening Cylinder
tables
- Table 1. Dampening Functions

Hyster

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