Hyster N30ZDR3, N35ZR3, N35ZDR3, N40ZR3, N45ZR3 (E264 E861) Forklift Service Manual

Hyster N30ZDR3, N35ZR3, N35ZDR3, N40ZR3, N45ZR3 (E264 E861) Forklift Index:

• General
  • General
  • Description
  • Discharging The Capacitors
• Master Drive Unit Repair
  • Maintenance
    • Draining the Oil
  • Remove
  • Clean and Inspect
  • Install
  • Replace the Wheel Seal on Kordel Drive Units
    • Tools required
    • Truck setup
    • Wheel shaft seal and protection ring removal (method 1)
    • Wheel shaft seal and protection ring removal (method 2)
    • Wheel shaft seal and protection ring installation
• Troubleshooting

• General
  • General
  • Description
  • Discharging The Capacitors
• Master Drive Unit Repair
  • Maintenance
    • Draining the Oil
  • Remove
  • Clean and Inspect
  • Install
  • Replace the Wheel Seal on Kordel Drive Units
    • Tools required
    • Truck setup
    • Wheel shaft seal and protection ring removal (method 1)
    • Wheel shaft seal and protection ring removal (method 2)
    • Wheel shaft seal and protection ring installation
• Troubleshooting

• General
  • Introduction
• Menu Navigation
  • Navigation Key
  • Arrow Keys and Scroll Bar
  • Startup Sequence
    • Password Entry
    • Adding/Changing Passwords
  • Home Screen
    • Home Screen Layout
  • Menu Structure
    • Password Based Menus
• Service Logging In
  • Log In
  • Enable/disable password (optional)
• Main Menus
  • Information Menu
  • Faults Menu
  • Settings Menu
    • Performance Menu
    • Hydraulic Menu
    • Drive Menu
    • Sensors/Presets Menu
    • Maintenance Menu
    • Truck Setup
    • Operators Menu
  • Calibrations Menu
    • Calibration Parameters
  • Diagnostics Menu
    • Diagnostic Parameters
• Hour Meters
  • View Hour Meters
• Hardware and Software Versions
  • View Hardware and Software Versions
• Interlocks
  • General
• Switched Inputs and Preset Heights
  • General
  • Setting Preset Heights

• General
  • Introduction
• Menu Navigation
  • Navigation Key
  • Arrow Keys and Scroll Bar
  • Startup Sequence
    • Password Entry
    • Adding/Changing Passwords
  • Home Screen
    • Home Screen Layout
  • Menu Structure
    • Password Based Menus
• Service Logging In
  • Log In
  • Enable/disable password (optional)
• Main Menus
  • Information Menu
  • Faults Menu
  • Settings Menu
    • Performance Menu
    • Hydraulic Menu
    • Drive Menu
    • Sensors/Presets Menu
    • Maintenance Menu
    • Truck Setup
    • Operators Menu
  • Calibrations Menu
    • Calibration Parameters
  • Diagnostics Menu
    • Diagnostic Parameters
• Hour Meters
  • View Hour Meters
• Hardware and Software Versions
  • View Hardware and Software Versions
• Interlocks
  • General
• Switched Inputs and Preset Heights
  • General
  • Setting Preset Heights

• General
  • Discharging the Internal Capacitors
  • Static Strap
    • Inspect
    • Replace
• Safety Procedures When Working Near Mast
• Battery Connection
  • Inspect
  • Replacing Cables
• Key Switch
  • General
  • Replace
• Major Electrical System Features
  • General
  • Integrated System
  • CANbus Advantages
  • CANbus Communications
    • Electric Steering / Steer Caster (Optional)
    • Traction and Hydraulic Functions
    • Vehicle System Manager
  • Encoder Integrity
  • Test Encoders
  • Proximity Switches
  • Dash Display Panel
  • BDI
  • Speed
  • Steer Angle
  • Truck Hours
  • Performance Mode
• Setup
• Calibrations
• AC Motor Controllers and Connecting Cables
  • General
  • Controller Removal
  • Install
  • Low-Voltage Protection Function
• CDF File Installation Procedure
• Contactor and Electrical Panel Checks
  • Fuse Panel and Relays
  • Contactors Inspection
    • General
    • Test
    • Tips
    • Replacing The Main Contactor
    • Replacing The Freezer Contactor
• Instrument Panel and Dash Display
  • Description
  • Remove
    • Display
  • Install
• Battery Power Disconnect Switch
  • Replace
• Side-Stance Controls
  • Multifunction Control Handle
    • Horn
    • Inspection
  • Remove
  • Install
• Side Stance Control Handle Disassembly and Repair
  • Handle Grip and Switch Repairs
    • Handle Grip Support Mounting
  • Handle Disassembly
• Forward-Stance Controls
  • Control Handle Functions
    • Repair
  • Aft Travel Control Handle Option
    • Repair
    • Aft Handle Sensor Adjustment
• Steering Handle
  • Steering Unit Repair
• Steering Sensors and Steering Controllers
  • Steering Proximity Sensor
    • Remove
    • Adjust/Install
  • Proximity Caster Centering Sensor
    • Remove
    • Adjustment
    • Install
  • Power Steering Controller
    • Steered Caster Option
    • Non-Steered Caster Option
• Brake Switch
  • General
  • Repair, Cushioned and Non-Freezer Floor Plate Configuration
  • Repair, Suspended, Non-Freezer Floor Plate Configuration
  • Repair, Freezer Floor Plate Configuration
    • General
• Operator Sensing System
  • General
  • Remove
  • Install
• Audible Alarm and Horn
  • Horn
  • Audible Alarm
• Light Assemblies
  • General
  • Front Headlights
    • Remove
    • Install
  • Front Blue Spot Light, Rear Work Light, and Rear Blue Spot Light
    • Remove
    • Install
  • Visible Alarm Light (Strobe Light)
    • Remove
    • Install
  • Operator Compartment Light
    • Remove
    • Install
  • Light Switches
• Cooling Fans
  • Electrical Compartment Fans
    • Controller Cooling Fan, Replace
    • Rear Cooling Fan, Replace
  • Operator Fan
    • Repair
• Vehicle Systems Manager, O-Box, and DC/DC Converter
  • General
  • Vehicle Systems Manager (VSM)
    • Remove
    • Install
  • O-Box (Control Module)
    • Remove
    • Install
  • DC-DC Converter
    • Remove
    • Install
• Height Proximity Switch
  • Test
  • Remove
  • Install
• Reach Carriage Proximity Sensor
  • General
  • Remove
  • Install
  • Adjust
• Fork Height Sensor Option
  • Lift Trucks Equipped With 5.5-in. (C567) Mast
  • Remove
    • Encoder Assembly
    • Timing Belt
  • Install
    • Encoder Assembly
    • Timing Belt
  • Lift Trucks Equipped With 9.4-in Short (E570) and Tall (D585) Mast
  • Remove
  • Install
• Sideshift Auto Center Sensor
  • General
  • Remove
  • Install
• Retract Sensor
  • Remove
  • Install
• Tilt Position Sensor
  • Remove
  • Install
• Laser Option
  • Remove
  • Adjustment
    • Horizontal Adjustment
    • Vertical Adjustment
  • Install
• Camera Option
  • Lift Trucks Equipped With 5.5-in. Mast
    • Description
    • Remove
    • Install
  • Lift Trucks Equipped With 9.4-in. Mast
    • Description
    • Remove
    • Install
• Telemetry Management System
  • General
  • Remove
  • Install

Hyster