John Deere 909MH Tracked Harvester Operation and Test Technical Manual (TM13235X19)

John Deere 909MH Tracked Harvester Operation and Test Technical Manual (TM13235X19)

Format: PDF (Printable Document)

File Language: English

File Pages: 936

File Size: 30.52 MB (Speed Download Link)

Brand: John Deere

Model: 909MH Tracked Harvester

Book No: TM13235X19

Type of Document: Operation and Test Technical Manual

Categories: John Deere PDF, PDF

$ 40

John Deere 909MH Tracked Harvester Operation and Test Technical Manual (TM13235X19)

📘 Show Index

John Deere 909MH Tracked Harvester Index:

Contents
- General Information
  - Safety
    - Information for European Union Directives Compliance
    - Recognize Safety Information
    - Follow Safety Instructions
    - Operate Only If Qualified
    - Wear Protective Equipment
    - Avoid Unauthorized Machine Modifications
    - Inspect Machine
    - Stay Clear of Moving Parts
    - Avoid High-Pressure Oils
    - Avoid High-Pressure Fluids
    - Work In Ventilated Area
    - Handle Starting Fluid Safely
    - Prevent Fires
    - In Case of Machine Fire
    - Prevent Battery Explosions
    - Handle Chemical Products Safely
    - Decommissioning — Proper Recycling and Disposal of Fluids and Components
    - Prepare for Emergencies
    - Clean Debris from Machine
    - Add Cab Guarding for Special Uses
    - Control Pattern
    - Use Steps and Handholds Correctly
    - Start Only From Operator’s Seat
    - Use and Maintain Seat Belt
    - Avoid Work Site Hazards
    - Prevent Unintended Machine Movement
    - Operate Machine Safely
    - Avoid Machine Tip Over
    - Keep Riders Off Machine
    - Use Care When Swinging Machine
    - Operate Boom With Care
    - Avoid Backover Accidents
    - Operating On Slopes
    - Add and Operate Attachments Safely
    - Travel Safely
    - Avoid Power Lines
    - Inspect and Maintain ROPS
    - Park and Prepare for Service Safely
    - Service Machines Safely
    - Service Cooling System Safely
    - Service Accumulator Systems Safely
    - Remove Paint Before Welding or Heating
    - Make Welding Repairs Safely
    - Drive Metal Pins Safely
- Diagnostic Trouble Codes (DTCs)
  - Engine Control Unit (ECU) Diagnostic Trouble Codes
    - Diagnostic Trouble Codes (DTCs)
    - 000107.00 — Engine Air Filter Extremely Restricted
    - 000107.15 — Engine Air Filter is Restricted
    - 000107.16 — Engine Air Filter Very Restricted
    - 000237.02 — Vehicle Identification Conflict
    - 000237.13 — Vehicle Identification Fault
    - 000237.31 — Communication Fault
    - 001321.05 — Starter Relay Open Circuit
    - 001321.16 — Too Long to Start
    - 001321.31 — Starter Solenoid Open Circuit
    - 003587.05 — Ether Starting Aid Circuit Fault
    - 003587.06 — Ether Starting Aid Circuit Fault
    - 003587.11 — Ether Starting Aid Circuit Fault
  - Left Armrest Controller (ACL) Diagnostic Trouble Codes
    - Diagnostic Trouble Codes (DTCs)
    - 000158.03 — System Voltage
    - 000158.04 — System Voltage
    - 000168.03 — Unswitched Power Circuit Fault
    - 000168.04 — Unswitched Power Circuit Fault
    - 000237.02 — VIN Mismatch
    - 000237.13 — VIN Fault
    - 000237.31 — VIN Comm Error
    - 000629.12 — Watchdog Time Out
    - 000629.13 — Controller Fault
    - 000639.12 — CAN 1 Failure
    - 000639.13 — CAN 1 Bus Off
    - 002030.09 — CAN Comm Lost From ACR
    - 002034.09 — CAN Comm Lost From HCU
    - 002046.09 — CAN Comm Lost From HPC
    - 002049.09 — CAN Comm Lost From VCU
    - 002697.03 — LH Joystick X-Axis Signal
    - 002697.04 — LH Joystick X-Axis Signal
    - 002698.03 — LH Joystick Y-Axis Signal
    - 002698.04 — LH Joystick Y-Axis Signal
    - 002722.04 — LH Joystick Button 1
    - 002723.04 — LH Joystick Button 2
    - 002724.04 — LH Joystick Button 3
    - 002725.04 — LH Joystick Button 4
    - 002726.04 — LH Joystick Button 5
    - 002727.04 — LH Joystick Button 6
    - 002728.04 — LH Joystick Button 7
    - 003976.06 — Cab Dome Light
    - 003509.03 — Sensor Supply #1
    - 003509.04 — Sensor Supply #1
    - 004494.03 — LH Pedal Signal A
    - 004494.04 — LH Pedal Signal A
    - 004498.03 — LH Pedal Signal B
    - 004498.04 — LH Pedal Signal B
    - 523440.04 — Unswitched Power
    - 523821.14 — Controller Mismatch
    - 524265.02 — Checksum Error
  - Right Armrest Controller (ACR) Diagnostic Trouble Codes
    - Diagnostic Trouble Codes (DTCs)
    - 000158.03 — System Voltage
    - 000158.04 — System Voltage
    - 000168.03 — Unswitched Power Circuit Fault
    - 000168.04 — Unswitched Power Circuit Fault
    - 000237.02 — VIN Mismatch
    - 000237.13 — VIN Fault
    - 000237.31 — VIN Comm Error
    - 000629.12 — Watchdog Time Out
    - 000920.03 — Cab Alarm
    - 000920.05 — Cab Alarm
    - 000920.06 — Cab Alarm
    - 002034.09 — CAN Comm Lost From HCU
    - 002046.09 — CAN Comm Lost From HPC
    - 002030.09 — CAN Comm Lost From VCU
    - 002050.09 — CAN Comm Lost From ACL
    - 002660.03 — RH Joystick X-Axis Signal
    - 002660.04 — RH Joystick X-Axis Signal
    - 002661.03 — RH Joystick Y-Axis Signal
    - 002251.09 — CAN Comm Lost From JDL
    - 002661.04 — RH Joystick Y-Axis Signal
    - 002685.04 — RH Joystick Button 1
    - 002686.04 — RH Joystick Button 2
    - 002687.04 — RH Joystick Button 3
    - 002688.04 — RH Joystick Button 4
    - 002689.04 — RH Joystick Button 5
    - 002690.04 — RH Joystick Button 6
    - 002691.04 — RH Joystick Button 7
    - 002734.03 — RH Pedal Signal A
    - 002734.04 — RH Pedal Signal A
    - 002735.03 — RH Pedal Signal B
    - 002735.04 — RH Pedal Signal B
    - 003416.03 — Cab Door Switch
    - 003509.03 — Sensor Supply #1
    - 003509.04 — Sensor Supply #1
    - 522873.02 — Harvester Mode Control Voltage Levels Incorrect
    - 003976.03* — Cab Dome Lamp
    - 523440.04 — Unswitched Power
    - 523821.14 — Controller Mismatch
    - 524265.02 — Checksum Error
  - Sealed Switch Module (SSM) Diagnostic Trouble Codes
    - Diagnostic Trouble Codes (DTCs)
    - 000629.12 — Watchdog Time Out
    - 002030.09 — CAN Comm Lost From VCU
    - 002049.09 — CAN Comm Lost From ACR
    - 002634.04 — SSM Ignition Relay
    - 002634.05 — SSM Ignition Relay
    - 520752.04 — SSM Button 17
    - 520752.09 — SSM Button 17
    - 520753.04 — SSM Button 18
    - 520753.09 — SSM Button 18
    - 520754.04 — SSM Button 19
    - 520754.09 — SSM Button 19
    - 520755.04 — SSM Track Speed Raise
    - 520755.09 — Track Speed Raise
    - 523335.04 — SSM Track Speed Lower
    - 523335.09 — SSM Track Speed Lower
    - 523336.04 — SSM Hyd Fan Reverse
    - 523336.09 — SSM Hyd Fan Reverse
    - 523338.04 — SSM Travel Alarm Cancel
    - 523338.09 — SSM Travel Alarm Cancel
    - 523339.04 — SSM Engine Service Lights
    - 523339.09 — SSM Engine Service Lights
    - 523340.04 — SSM Forward Work Lights
    - 523340.09 — SSM Forward Work Lights
    - 523849.04 — SSM Hyd Speed Lower
    - 523849.09 — SSM Hyd Speed Lower
    - 523850.04 — SSM Enclosure Lower
    - 523850.09 — SSM Enclosure Lower
    - 523852.04 — SSM Engine Speed Lower
    - 523852.09 — SSM Engine Speed Lower
    - 523854.04 — SSM Button 13
    - 523854.09 — SSM Button 13
    - 523855.04 — SSM Saw Pilot Enable
    - 523855.09 — SSM Saw Pilot Enable
    - 523856.04 — SSM Hyd Speed Raise
    - 523856.09 — SSM Hyd Speed Raise
    - 523857.04 — SSM Enclosure Raise
    - 523857.09 — SSM Enclosure Raise
    - 523858.04 — SSM Engine Speed Raise
    - 523858.09 — SSM Engine Speed Raise
    - 523860.04 — SSM Swing Brake
    - 523860.09 — SSM Swing Brake
    - 523861.04 — SSM Button 7
    - 523861.09 — SSM Button 7
    - 523862.04 — SSM Master Speed Select
    - 523862.09 — SSM Master Speed Select
    - 523863.04 — SSM Hydraulic Enable
    - 523863.09 — SSM Hydraulic Enable
    - 523864.04 — SSM Auto Idle
    - 523864.09 — SSM Auto Idle
    - 523865.04 — SSM Button 3
    - 523865.09 — SSM Button 3
    - 523867.04 — SSM Ignition Off
    - 523867.09 — SSM Ignition Off
    - 523868.04 — SSM Ignition/Start
    - 523868.09 — SSM Ignition/Start
  - Vehicle Control Unit (VCU) Diagnostic Trouble Codes
    - Diagnostic Trouble Codes (DTCs)
    - 000096.03 — Fuel Level Sensor
    - 000096.04 — Fuel Level Sensor
    - 000158.03 — System Voltage
    - 000158.04 — System Voltage
    - 000237.02 — VIN Mismatch
    - 000237.13 — VIN Fault
    - 000237.31 — VIN Comm Error
    - 000628.12 — Control Unit Programming
    - 000629.12 — Watchdog Time Out
    - 000629.13 — Controller Fault
    - 000639.12 — Can 1 Failure
    - 000639.14 — Can 1 Bus Off
    - 000785.03 — TFB Att Pump Unloader Valve
    - 000785.05 — TFB Att Pump Unloader Valve
    - 000785.06 — TFB Att Pump Unloader Valve
    - 000875.01 — AC High / Low Press Sensor
    - 000875.04 — AC High / Low Press Sensor
    - 000877.04 — AC Freeze Sensor
    - 001083.03 — Platform Roll Sensor
    - 001083.04 — Platform Roll Sensor
    - 001084.03 — Platform Pitch Sensor
    - 001084.04 — Platform Pitch Sensor
    - 001231.12 — Can 2 Failure
    - 001231.14 — Can 2 Bus Off
    - 001550.03 — A/C Compressor Clutch
    - 001550.05 — A/C Compressor Clutch
    - 001550.06 — A/C Compressor Clutch
    - 001638.00 — Hydraulic Oil Temperature Sensor
    - 001638.03 — Hydraulic Oil Temperature Sensor
    - 001638.04 — Hydraulic Oil Temperature Sensor
    - 001639.08 — Hydraulic Fan Speed Sensor Signal Missing
    - 001713.16 — Hydraulic Oil Filter Restricted
    - 001907.03 — RCS Enable Control Valve
    - 001907.05 — RCS Enable Control Valve
    - 001907.06 — RCS Enable Control Valve
    - 002000.09 — CAN Comm Lost From ECU
    - 002019.09 — CAN Comm Lost From HMC
    - 002049.09 — CAN Comm Lost From ACR
    - 002050.09 — CAN Comm Lost From ACL
    - 002141.09 — CAN Comm Lost From SSM
    - 002351.03 — Upper Cab Light 1-4
    - 002351.05 — Upper Cab Light 1-4
    - 002351.06 — Upper Cab Light 1-4
    - 002355.03 — Upper Cab Light 5-6
    - 002355.05 — Upper Cab Light 5-6
    - 002355.06 — Upper Cab Light 5-6
    - 002357.03 — Leveler Light
    - 002357.05 — Leveler Light
    - 002357.06 — Leveler Light
    - 002359.03 — Enclosure Lights 1-4
    - 002359.05 — Enclosure Lights 1-4
    - 002359.06 — Enclosure Lights 1-4
    - 002361.03 — Service Lights 3-4
    - 002361.05 — Service Lights 3-4
    - 002361.06 — Service Lights 3-4
    - 002363.03 — Service Lights 1-2
    - 002363.05 — Service Lights 1-2
    - 002363.06 — Service Lights 1-2
    - 002365.03 — Side Cab Light 1-2
    - 002365.05 — Side Cab Light 1-2
    - 002365.06 — Side Cab Light 1-2
    - 002602.01 — Hydraulic Oil Level Switch
    - 002602.03 — Hydraulic Oil Level Switch
    - 002602.04 — Hydraulic Oil Level Switch
    - 002602.12 — Hydraulic Oil Level Switch
    - 003413.04 — Engine Enclosure Limit Switch
    - 003419.04 — Rear Door Limit Switch
    - 003509.03 — Sensor Supply # 1
    - 003509.04 — Sensor Supply # 1
    - 003510.03 — Sensor Supply # 2
    - 003510.04 — Sensor Supply # 2
    - 516395.03 — Saw / Harv Pump PL Press Sensor
    - 516395.04 — Saw / Harv Pump PL Press Sensor
    - 520571.03 — Primary Pump Unloader Valve
    - 520571.05 — Primary Pump Unloader Valve
    - 520571.06 — Primary Pump Unloader Valve
    - 520804.00 — LH Hydrostatic Motor Oil Temperature Sensor
    - 520804.03 — LH Hydrostatic Motor Oil Temperature Sensor
    - 520804.04 — LH Hydrostatic Motor Oil Temperature Sensor
    - 520805.00 — RH Hydrostatic Motor Oil Temperature Sensor
    - 520805.03 — RH Hydrostatic Motor Oil Temperature Sensor
    - 520805.04 — RH Hydrostatic Motor Oil Temperature Sensor
    - 520856.03 — TFB Saw Cooler Control Valve
    - 520856.04 — TFB Saw Cooler Control Valve
    - 520856.05 — TFB Saw Cooler Control Valve
    - 520856.06 — TFB Saw Cooler Control Valve
    - 521731.03 — Main Pump PX Press Sensor
    - 521731.04 — Main Pump PX Press Sensor
    - 521731.16 — Main Pump PX Press Sensor
    - 521735.03 — Attach / Harv Pump A PX Press Sensor
    - 521735.04 — Attach / Harv Pump A PX Press Sensor
    - 521735.16 — Attach / Harv Pump A PX Press Sensor
    - 521736.03 — Main Pump PS Press Sensor
    - 521736.04 — Main Pump PS Press Sensor
    - 521736.16 — Main Pump PS Press Sensor
    - 521736.18 — Main Pump PS Press Sensor
    - 521737.03 — Valve Gallery Return Press Sensor
    - 521737.04 — Valve Gallery Return Press Sensor
    - 521737.16 — Valve Gallery Return Press Sensor
    - 521738.03 — HST Case Press Sensor
    - 521738.04 — HST Case Press Sensor
    - 521738.16 — HST Case Press Sensor
    - 521739.03 — Main Pump PL Press Sensor
    - 521739.04 — Main Pump PL Press Sensor
    - 521973.04 — Cab Lighting Wakeup Switch
    - 521974.04 — Engine Bay Lighting Wakeup Switch
    - 522179.03 — Harvester Head Rotate CCW Control Valve
    - 522179.04 — Harvester Head Rotate CCW Control Valve
    - 522179.05 — Harvester Head Rotate CCW Control Valve
    - 522179.06 — Harvester Head Rotate CCW Control Valve
    - 522180.03 — Harvester Head Rotate CW Control Valve
    - 522180.04 — Harvester Head Rotate CW Control Valve
    - 522180.05 — Harvester Head Rotate CW Control Valve
    - 522180.06 — Harvester Head Rotate CW Control Valve
    - 522340.03 — Enclosure Pump Relay
    - 522340.05 — Enclosure Pump Relay
    - 522340.06 — Enclosure Pump Relay
    - 522379.03 — Swing Brake Control Valve
    - 522379.05 — Swing Brake Control Valve
    - 522379.06 — Swing Brake Control Valve
    - 522439.03 — Cooler Bypass Valve
    - 522439.05 — Cooler Bypass Valve
    - 522439.06 — Cooler Bypass Valve
    - 522447.03 — RH Track FWD Control Valve
    - 522447.04 — RH Track FWD Control Valve
    - 522447.05 — RH Track FWD Control Valve
    - 522447.06 — RH Track FWD Control Valve
    - 522448.03 — RH Track REV Control Valve
    - 522448.04 — RH Track REV Control Valve
    - 522448.05 — RH Track REV Control Valve
    - 522448.06 — RH Track REV Control Valve
    - 522449.03 — LH Track REV Control Valve
    - 522449.04 — LH Track REV Control Valve
    - 522449.05 — LH Track REV Control Valve
    - 522449.06 — LH Track REV Control Valve
    - 522450.03 — LH Track FWD Control Valve
    - 522450.04 — LH Track FWD Control Valve
    - 522450.05 — LH Track FWD Control Valve
    - 522450.06 — LH Track FWD Control Valve
    - 522541.03 — Head Tilt Out Control Valve
    - 522541.04 — Head Tilt Out Control Valve
    - 522541.05 — Head Tilt Out Control Valve
    - 522541.06 — Head Tilt Out Control Valve
    - 522542.03 — Head Tilt In Control Valve
    - 522542.04 — Head Tilt In Control Valve
    - 522542.05 — Head Tilt In Control Valve
    - 522542.06 — Head Tilt In Control Valve
    - 522543.03 — Hoist Boom Lower Control Valve
    - 522543.04 — Hoist Boom Lower Control Valve
    - 522543.05 — Hoist Boom Lower Control Valve
    - 522543.06 — Hoist Boom Lower Control Valve
    - 522544.03 — Hoist Boom Raise Control Valve
    - 522544.04 — Hoist Boom Raise Control Valve
    - 522544.05 — Hoist Boom Raise Control Valve
    - 522544.06 — Hoist Boom Raise Control Valve
    - 522548.03 — Travel Hi/Low Motor Pilot Valve
    - 522548.05 — Travel Hi/Low Motor Pilot Valve
    - 522548.06 — Travel Hi/Low Motor Pilot Valve
    - 522608.03 — TFB Saw Control Valve
    - 522608.04 — TFB Saw Control Valve
    - 522608.05 — TFB Saw Control Valve
    - 522608.06 — TFB Saw Control Valve
    - 522833.03 — RCS Retract Control Valve
    - 522833.04 — RCS Retract Control Valve
    - 522833.05 — RCS Retract Control Valve
    - 522833.06 — RCS Retract Control Valve
    - 522834.03 — RCS Extend Control Valve
    - 522834.04 — RCS Extend Control Valve
    - 522834.05 — RCS Extend Control Valve
    - 522834.06 — RCS Extend Control Valve
    - 523196.03 — Enclosure Directional Valve
    - 523196.05 — Enclosure Directional Valve
    - 523196.06 — Enclosure Directional Valve
    - 523217.03 — Valve Power #3
    - 523217.04 — Valve Power #3
    - 523218.03 — Valve Power #2
    - 523218.04 — Valve Power #2
    - 523219.03 — Valve Power #1
    - 523219.04 — Valve Power #1
    - 523294.03 — Saw / Harv Pump B PX Press Sensor
    - 523294.04 — Saw / Harv Pump B PX Press Sensor
    - 523294.16 — Saw / Harv Pump B PX Press Sensor
    - 523325.03 — Main Pump Displacement Sensor
    - 523325.04 — Main Pump Displacement Sensor
    - 523493.04 — Hydraulic Case Filter Switch
    - 523493.16 — Hydraulic Case Filter Switch
    - 523541.03 — Motion Alarm
    - 523541.05 — Motion Alarm
    - 523541.06 — Motion Alarm
    - 523911.03 — Hydraulic Power Mgt Valve
    - 523911.04 — Hydraulic Power Mgt Valve
    - 523911.05 — Hydraulic Power Mgt Valve
    - 523911.06 — Hydraulic Power Mgt Valve
    - 523916.03 — Hydraulic Oil Filter Sensor
    - 523916.04 — Hydraulic Oil Filter Sensor
    - 523930.03 — Stick Boom In Control Valve
    - 523930.04 — Stick Boom In Control Valve
    - 523930.05 — Stick Boom In Control Valve
    - 523930.06 — Stick Boom In Control Valve
    - 523931.03 — Stick Boom Out Control Valve
    - 523931.04 — Stick Boom Out Control Valve
    - 523931.05 — Stick Boom Out Control Valve
    - 523931.06 — Stick Boom Out Control Valve
    - 523932.03 — Swing CCW Control Valve
    - 523932.04 — Swing CCW Control Valve
    - 523932.05 — Swing CCW Control Valve
    - 523932.06 — Swing CCW Control Valve
    - 523933.03 — Swing CW Control Valve
    - 523933.04 — Swing CW Control Valve
    - 523933.05 — Swing CW Control Valve
    - 523933.06 — Swing CW Control Valve
    - 523938.03 — LH Level Extend Control Valve
    - 523938.04 — LH Level Extend Control Valve
    - 523938.05 — LH Level Extend Control Valve
    - 523938.06 — LH Level Extend Control Valve
    - 523939.03 — RH Level Extend Control Valve
    - 523939.04 — RH Level Extend Control Valve
    - 523939.05 — RH Level Extend Control Valve
    - 523939.06 — RH Level Extend Control Valve
    - 523940.03 — LH Level Retract Control Valve
    - 523940.04 — LH Level Retract Control Valve
    - 523940.05 — LH Level Retract Control Valve
    - 523940.06 — LH Level Retract Control Valve
    - 523941.03 — RH Level Retract Control Valve
    - 523941.04 — RH Level Retract Control Valve
    - 523941.05 — RH Level Retract Control Valve
    - 523941.06 — RH Level Retract Control Valve
    - 523983.03 — Hydraulic Fan Control Valve
    - 523983.04 — Hydraulic Fan Control Valve
    - 523983.05 — Hydraulic Fan Control Valve
    - 523983.06 — Hydraulic Fan Control Valve
    - 524124.03 — Hydraulic Fan Control Valve
    - 524124.05 — Hydraulic Fan Control Valve
    - 524124.06 — Hydraulic Fan Control Valve
    - 524265.02 — Checksum Error
  - Primary Display Unit (PDU) Diagnostic Trouble Codes
    - Diagnostic Trouble Codes (DTCs)
    - 000609.12 — Internal Failure
    - 001386.00 — Display Temperature Above Normal
    - 001386.01 — Display Temperature Below Normal
    - 002049.09 — CAN Comm Lost From ACR
    - 003599.02 — 3.3V Power Supply
    - 521780.12 — USB Input Over Current
    - 523436.14 — Watchdog Timeout
    - 523438.31 — Internal Memory Failure
    - 523651.02 — Internal Memory Failure
    - 523773.03 — CAN HIGH
    - 523773.04 — CAN HIGH
    - 523774.03 — CAN LOW
    - 523774.04 — CAN LOW
    - 524050.12 — Real-Time Clock Failure
    - 524076.10 — Menu Select Button Stuck
    - 524077.10 — Back Key Button Stuck
    - 524078.10 — Button 2 Stuck
    - 524080.10 — Button 1 Stuck
    - 524082.10 — Information Button Stuck
    - 524094.10 — Down Arrow Button Stuck
    - 524095.10 — Up Arrow Button Stuck
- Operational Checkout Procedure
  - Operational Checkout Procedure
    - Operational Checkout
      - Diagnostic Trouble Code Check
      - Ignition OFF, Engine OFF Checks
      - Ignition On, Engine Off Checks
      - Operational Checks—Ignition ON, Engine ON Checks
      - Cycle Times
- Engine
  - Theory of Operation
    - John Deere Engine
    - Engine Identification
    - Cold Start Aid Operation—Starting Fluid
    - Cold Start Aid Operation—Diesel Fired Coolant Heater (DFCH)—(if equipped)
  - System Diagrams
    - John Deere Engine
    - Engine Cooling System Component Location
    - Engine Fuel System Component Location
    - Engine Intake and Exhaust System Component Location
    - Diesel Fired Coolant Heater System Component Location
  - Diagnostic Information
    - John Deere Engine Diagnostic Information
  - Tests
    - Fluid Sampling Procedure—If Equipped
    - Engine Speed Test and Auto Idle Check
    - Fuel Line Leakage Test
    - Air Filter Restriction Indicator Switch Test
    - Air Intake System Leakage Test
- Electrical System
  - Theory of Operation
    - Controller Area Network (CAN) Circuit Theory of Operation
    - Engine Control Unit (ECU) Circuit Theory of Operation
    - Vehicle Control Unit (VCU) Circuit Theory of Operation
    - Primary Display Unit (PDU) and Sealed Switch Module (SSM) Circuits Theory of Operation
    - Right Armrest Controller (ACR) and Left Armrest Controller (ACL) Circuits Theory of Operation
    - Start and Charge Circuits Theory of Operation
    - Cold Start Circuit Theory of Operation—(If Equipped)
    - Diesel Fired Coolant Heater (DFCH) Circuit Theory of Operation—If Equipped
    - Hydraulics Enable and Disable Circuit Theory of Operation
    - Boom, Stick, and Swing Circuits Theory of Operation
    - Rapid Cycle System (RCS) Circuit Theory of Operation—If Equipped
    - Attachment Control Circuit Theory of Operation
    - TimberRite™ System Control Circuit Theory of Operation
    - TimberRite™ Joystick Control Circuit Theory of Operation
    - Travel Control Circuit Theory of Operation
    - Leveler Control Circuit Theory of Operation
    - Fan Control Circuit Theory of Operation
    - Enclosure Door Control Circuit Theory of Operation
    - Service and Work Lights Circuits Theory of Operation
    - Air Conditioning and Heater Circuit Theory of Operation
    - JDLink™ Circuit Theory of Operation
  - System Diagrams
    - Electrical Diagram Information
    - Electrical Schematic Symbols
    - Fuse and Relay Specifications
    - System Functional Schematic, Component Location, and Wiring Diagram Master Legend
    - System Functional Schematic
    - Circuit Breaker Box Power Harness (W1) Component Location
    - Circuit Breaker Box Power Harness (W1) Wiring Diagram
    - Circuit Breaker Box Interface Harness (W2) Component Location
    - Circuit Breaker Box Interface Harness (W2) Wiring Diagram
    - Circuit Breaker Box Harness (W3) Component Location
    - Circuit Breaker Box Harness (W3) Wiring Diagram
    - Engine Enclosure Door Harness (W4) Component Location
    - Engine Enclosure Door Harness (W4) Wiring Diagram
    - Cab Front Work Light Harness (W7) Component Location
    - Cab Front Work Light Harness (W7) Wiring Diagram
    - Upper Cab Harness (W8) Component Location
    - Upper Cab Harness (W8) Wiring Diagram
    - Right Console Harness (W9) Component Location
    - Right Console Harness (W9) Wiring Diagram
    - Travel Pedal Harness (W10) Component Location
    - Travel Pedal Harness (W10) Wiring Diagram
    - Vehicle Control Unit (VCU) Power Cable (W11) Component Location
    - Vehicle Control Unit (VCU) Power Cable (W11) Wiring Diagram
    - Heating and Air Conditioning Harness (W12) Component Location
    - Heating and Air Conditioning Harness (W12) Wiring Diagram
    - Seat Harness (W13) Component Location
    - Seat Harness (W13) Wiring Diagram
    - Load Center Harness (W14) Component Location
    - Load Center Harness (W14) Wiring Diagram
    - TimberRite™ System Harness (W15) Component Location
    - TimberRite™ System Harness (W15) Wiring Diagram
    - TimberRite™ Key Switch Harness (W16) Component Location
    - TimberRite™ Key Switch Harness (W16) Wiring Diagram
    - TimberRite™ Left Joystick Harness (W19) Component Location
    - TimberRite™ Left Joystick Harness (W19) Wiring Diagram
    - TimberRite™ Right Joystick Harness (W20) Component Location
    - TimberRite™ Right Joystick Harness (W20) Wiring Diagram
    - TimberRite™ USB Harness (W23) Component Location
    - TimberRite™ USB Harness (W23) Wiring Diagram—Side Panel
    - Main Control Valve Harness (W27) Component Location
    - Main Control Valve Harness (W27) Wiring Diagram
    - Center Chassis Harness (W28) Component Location
    - Center Chassis Harness (W28) Wiring Diagram
    - Rear Chassis Harness (W31) Component Location
    - Rear Chassis Harness (W31) Wiring Diagram
    - Attachment Harness (W32) Component Location
    - Attachment Harness (W32) Wiring Diagram
    - Leveler Control Valve Harness (W33) Component Location
    - Leveler Control Valve Harness (W33) Wiring Diagram
    - Diesel Fired Coolant Heater Harness (W34) Component Location—If Equipped
    - Diesel Fired Coolant Heater (DFCH) Harness (W34) Wiring Diagram—If Equipped
    - Engine Harness (W36) Component Location
    - Engine Harness (W36) Wiring Diagram
    - Harvester Head Harness (W41) Component Location
    - Harvester Head Harness (W41) Wiring Diagram
    - Leveler Position Sensor Harness (W42) Component Location
    - Leveler Position Sensor Harness (W42) Wiring Diagram
    - Rotary Manifold Harness (W53) Component Location
    - Rotary Manifold Harness (W53) Wiring Diagram
    - Front Work Light Harness (W54) Component Location
    - Front Work Light Harness (W54) Wiring Diagram
    - Satellite Radio Module Harness (W55) Component Location—If Equipped
    - Satellite Radio Module Harness (W55) Wiring Diagram—If Equipped
    - Radio USB and Microphone Harness (W56) Component Location
    - Radio USB and Microphone Harness (W56) Wiring Diagram
    - Radio USB Cable (W57) Component Location—If Equipped
    - Radio USB Cable (W57) Wiring Diagram—If Equipped
    - Enclosure Hood Harness (W58) Component Location
    - Enclosure Hood Harness (W58) Wiring Diagram
    - Enclosure Hood Light Harness (W59) Component Location
    - Enclosure Hood Light Harness (W59) Wiring Diagram
    - JDLink™ Harnesses (W6002 and W6003) Component Location
    - JDLink™ Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram
    - JDLink™ Satellite (SAT) Harness (W6003) Wiring Diagram
  - Diagnostic Information
    - Service ADVISOR™ Diagnostic Application
    - Service ADVISOR™ Connection Procedure
    - Reading Diagnostic Trouble Codes (DTCs) With Service ADVISOR™ Diagnostic Application
    - Service ADVISOR™ Remote (SAR) Application
    - Service ADVISOR™ Remote (SAR) Connection Procedure
    - JDLink™ Connection Procedure—If Equipped
    - Intermittent Diagnostic Trouble Code (DTC) Diagnostics
  - Monitor Operation
    - Service Mode
    - Diagnostics—Clear Stored Diagnostic Trouble Codes (DTCs)
    - Diagnostics—Engine Readings for Voltages and Currents
    - Diagnostics—Software Delivery Settings
    - Diagnostics—Electronic Controller Identification
    - Setup—Antitheft/Security
    - Setup—Restore Factory Default Settings
    - Setup—Fan Control
    - Setup—Machine Configuration
    - Setup—Calibration
  - Diagnostic Test Box
    - Setup and Functional Test
    - Two Wire Sensor Circuit Check—Out of Range High
    - Two Wire Sensor Circuit Check—Out of Range Low
    - Three Wire Sensor Circuit Check—Out of Range High
    - Three Wire Sensor Circuit Check—Out of Range Low
  - Tests
    - Electrical Component Specifications
    - Electrical Component Checks
      - Controller Area Network (CAN) Diagnostics
      - Joystick X and Y Axis Diagnostic Procedure
      - Joystick Switch Diagnostic Procedure
      - Travel Pedal Sensor Diagnostic Procedure
      - Connector Terminal Test Diagnostic Procedure
- Power Train
  - Theory of Operation
    - Track Adjuster and Recoil Spring Operation
    - Travel Gear Case Operation
  - Diagnostic Information
    - Noisy or Loose Track Chain
      - Noisy or Loose Track Chain Diagnostic Procedure
    - Tight Track Chain
      - Tight Track Chain Diagnostic Procedure
    - Frequent Track Chain Sag Adjustment Required
      - Frequent Track Chain Sag Adjustment Required Diagnostic Procedure
    - Excessive Oil Leakage From Front Idler, Track Rollers, or Carrier Rollers
      - Frequent Track Chain Sag Adjustment Required Diagnostic Procedure
    - Bent Track Shoes
      - Bent Track Shoes Diagnostic Procedure
    - “Popping” Of Track
      - “Popping” Of Track Diagnostic Procedure
    - Cracked Track Link
      - Cracked Track Link Diagnostic Procedure
    - Chipped Track Link Rails
      - Chipped Track Link Rails Diagnostic Procedure
    - Individual Undercarriage Component Wear
      - Individual Undercarriage Component Wear Diagnostic Procedure
    - Measure Swing Bearing Wear
- Hydraulic System
  - Theory of Operation
    - Main Hydraulic System Operation
    - Main Control Valve Operation
    - Main Pump Operation
    - Leveler System Operation
    - Straight Line System (SLS) Operation
    - Auxiliary Control Valve Operation
    - Attachment System Operation
    - Attachment Pump System Operation
    - Pilot System Operation
    - Hydraulic Pump Damper Drive Operation
    - Travel Motor Operation
    - Rotary Manifold Operation
    - Swing System Operation
    - Fan System Operation
    - Enclosure Door System Operation
    - Hydraulic System Warm-Up Operation
    - Hydraulic Reservoir Operation
    - Hydraulic Reservoir Fill Pump Operation
  - System Diagrams
    - Hydraulic System Schematic
    - Hydraulic System Component Location
    - Hydraulic Pump System Line Identification
    - Travel System Line Identification
    - Pilot System Line Identification
    - Boom and Stick Line Identification
    - Attachment System Line Identification
    - Swing System Line Identification
    - Leveler System Line Identification
    - Hydraulic Oil Cooling System Line Identification
    - Enclosure Door System Line Identification
    - Hydraulic Reservoir Fill Pump Line Identification
  - Diagnostic Information
    - Hydraulic Oil Overheats
      - Hydraulic Oil Overheats Diagnostic Procedure
    - No Hydraulic Functions
      - No Hydraulic Functions Diagnostic Procedure
    - All Hydraulic Functions Slow
      - All Hydraulic Functions Slow Diagnostic Procedure
    - Poor Combined Function
      - Poor Combined Function Diagnostic Procedure
    - Function Does Not Stop When Joystick Released
      - Function Does Not Stop When Joystick Released Diagnostic Procedure
    - Some Functions Cannot Be Operated, All Others Are Normal
      - Some Functions Cannot Be Operated, All Others Are Normal Diagnostic Procedure
    - Some Functions Slow, All Others Are Normal
      - Some Functions Slow, All Others Are Normal Diagnostic Procedure
    - Rapid Cycle System (RCS) Boom Operation is Jerky, Aggressive, “Spongy”, or Drifts
      - Rapid Cycle System (RCS) Boom Operation is Jerky, Aggressive, “Spongy”, or Drifts Diagnostic Procedure
    - Load Drifts Down When Control Valve is in Neutral Position
      - Load Drifts Down When Control Valve is in Neutral Position Diagnostic Procedure
    - Load Falls When Control Valve is Actuated to Raise Load With Engine Running at Slow Idle
      - Load Falls When Control Valve is Actuated to Raise Load With Engine Running at Slow Idle Diagnostic Procedure
    - Swing Speed Slow in Both Directions
      - Swing Speed Slow in Both Directions Diagnostic Procedure
    - Swing Speed Slow or Does Not Operate in One Direction
      - Swing Speed Slow or Does Not Operate in One Direction Diagnostic Procedure
    - Upperstructure Drift
      - Upperstructure Drift Diagnostic Procedure
    - Swing Function Does Not Operate
      - Swing Function Does Not Operate Diagnostic Procedure
    - Track Will Not Move in One Direction
      - Track Will Not Move in One Direction Diagnostic Procedure
    - Track Will Not Move in Either Direction
      - Track Will Not Move in Either Direction Diagnostic Procedure
    - Machine Mistracks at All Speeds in Both Directions
      - Machine Mistracks at All Speeds in Both Directions Diagnostic Procedure
    - Slow Travel Speed or Low Power
      - Slow Travel Speed or Low Power Diagnostic Procedure
    - Travel is “Jerky”
      - Travel is “Jerky” Diagnostic Procedure
    - Machine Will Not Hold Back, Park Brakes Engage and Disengage When Traveling Down an Incline
      - Machine Will Not Hold Back, Park Brakes Engage and Disengage When Traveling Down an Incline Diagnostic Procedure
    - Machine Will Not Turn Smoothly in One Direction or Park Brake Grabs
      - Machine Will Not Turn Smoothly in One Direction or Park Brake Grabs Diagnostic Procedure
  - Tests
    - Hydraulic System Quick Reference Specification Table
    - JT02156A Digital Pressure/Temperature Analyzer Kit Installation
    - Vacuum Pump Installation
    - Hydraulic Oil Cleanup Procedure
    - Hydraulic Oil Warm-Up Procedure
    - Hydraulic System Deaeration
    - Hydraulic System Setup Procedure
    - Load Sense System Flushing Procedure
    - Main Hydraulic Pump Power Control Test and Adjustment
    - Main Hydraulic Pump Differential Pressure Test and Adjustment
    - Main Hydraulic Pump Case Drain Test
    - Attachment Pump System Pressure Test and Adjustment
    - Attachment Pump System Case Drain Test
    - Load Sense System Pressure Test and Adjustment
    - Pilot System Pressure Test
    - Leveler System Speed Test and Adjustment
    - Circuit Relief Pressure Test and Adjustment
    - Attachment Rotate Speed Test and Adjustment
    - Travel Motor Speed Test and Adjustment
    - Travel Motor Pressure Test and Adjustment
    - Travel Motor Crossover Relief Valve Test and Adjustment
    - Travel Motor Case Drain Test
    - Park Brake Release Pressure Test and Adjustment
    - Park Brake Test
    - Park Brake Lock and Unlock Procedure
    - Swing Speed Test and Adjustment
    - Swing System Pressure Test and Adjustment
    - Swing Brake Pressure Test
    - Swing Motor Case Drain Test
    - Rotary Manifold Pressure Test
    - Fan Motor Case Drain Test
    - Fan Pump Pressure Test and Adjustment
    - Hydraulic Oil Cooler Bypass Valve Test
    - Cylinder Drift Test—Boom and Stick
    - Straight Line System (SLS) Adjustment—If Equipped
- Miscellaneous
  - Theory of Operation
    - Fire Suppression System Operation
  - System Diagrams
    - Fire Suppression System Component Location
    - Fire Suppression System Wiring Diagrams
- Heating and Air Conditioning
  - Theory of Operation
    - Air Conditioning System Cycle of Operation
  - System Diagrams
    - Heater and Air Conditioning System Component Location
  - Diagnostic Information
    - Air Conditioning System Does Not Operate
      - Air Conditioning System Does Not Operate Diagnostic Procedure
    - Air Conditioning Does Not Cool Interior of Cab
      - Air Conditioning Does Not Cool Interior of Cab Diagnostic Procedure
    - Air Conditioning Runs Constantly, Too Cold
      - Air Conditioning Runs Constantly, Too Cold Diagnostic Procedure
    - Heater System Does Not Operate
      - Heater System Does Not Operate Diagnostic Procedure
    - Heater Does Not Warm Interior of Cab
      - Heater Does Not Warm Interior of Cab Diagnostic Procedure
    - Interior Windows Continue to Fog
      - Interior Windows Continue to Fog Using Heater Diagnostic Procedure
  - Tests
    - R134a Refrigerant Cautions and Proper Handling
    - R134a Oil Charge Capacity
    - R134a Refrigerant Charge Capacity
    - Heater and Air Conditioner Operational Checks
      - Visual Inspection of Components
    - Air Conditioner Compressor Clutch Test
    - R134a Refrigerant Leak Test
    - R134a Refrigerant Hoses and Tubing Inspection
    - Air Conditioner High/Low Pressure Switch Test
    - Air Conditioner Freeze Control Switch Test
    - Air Conditioning System Test
    - Operating Pressure Diagnostic Chart
    - Air Conditioner Compressor Belt Check and Adjustment