John Deere 350D and 400D Articulated Dump Truck Repair Technical Manual (TM1317)

John Deere 350D and 400D Articulated Dump Truck Index:

• Contents
  • General Information
    • Safety
      • Recognize Safety Information
      • Follow Safety Instructions
      • Operate Only If Qualified
      • Wear Protective Equipment
      • Avoid Unauthorized Machine Modifications
      • Inspect Machine
      • Stay Clear of Moving Parts
      • Avoid High-Pressure Oils
      • Beware of Exhaust Fumes
      • Prevent Fires
      • Prevent Battery Explosions
      • Handle Chemical Products Safely
      • Dispose of Waste Properly
      • Prepare for Emergencies
      • Use Steps and Handholds Correctly
      • Start Only From Operator’s Seat
      • Use and Maintain Seat Belt
      • Prevent Unintended Machine Movement
      • Avoid Work Site Hazards
      • Keep Riders Off Machine
      • Avoid Backover Accidents
      • Avoid Machine Tip Over
      • Operating on Slopes
      • Operating Or Traveling On Public Roads
      • Inspect and Maintain ROPS
      • Add and Operate Attachments Safely
      • Park And Prepare For Service Safely
      • Service Tires Safely
      • Service Cooling System Safely
      • Remove Paint Before Welding or Heating
      • Make Welding Repairs Safely
      • Drive Metal Pins Safely
  • Wheels
    • Removal and Installation
      • Wheel Remove and Install
      • Tire Remove and Install
  • Axles and Suspension Systems
    • Removal and Installation
      • Front Axle Remove and Install
      • Middle or Rear Axle Remove and Install
    • Differential or Bevel Drive
      • Differential Remove and Install
      • Check Gear Tooth Contact Pattern
      • Differential Disassemble
      • Differential Assemble
    • Input Drive Shafts and U-Joints
      • Transfer Case-to-Front Axle Drive Shaft or Transfer Case-to-Osci
      • Oscillation Joint-to-Park Brake Drive Shaft Remove and Install
      • Park Brake-to-Middle Axle Drive Shaft Remove and Install
      • Middle Axle-to-Rear Axle Drive Shaft Remove and Install
    • Axle Mounting Parts
      • Axle Links and Stabilizers Remove and Install
      • Front Suspension Strut Remove and Install
      • Front Suspension Strut Recharge
      • Front Suspension Strut Disassemble and Assemble
      • Replace Links and Stabilizer Bushings
      • Front Axle Pivot Disassemble and Assemble
      • Walking Beam Remove and Install
      • Walking Beam Bushing Remove and Install
      • Middle and Rear Axle Rubber Mount Remove and Install
    • Axle Shaft, Bearings, and Reduction Gears
      • Axle Final Drive Planetaries Remove and Install
      • Axle Final Drive Planetaries Disassemble and Assemble
      • Axle Shafts Remove and Install
      • Axle Hub Remove and Install—Caliper Brakes
      • Axle Hub Remove and Install—Wet Disk Brakes
  • Transmission
    • Removal and Installation
      • Transmission Remove and Install
    • Input Drive Shafts and U-Joints
      • Transmission-to-Transfer Case Drive Shaft Remove and Install
    • Gear, Shafts, and Power Shift Clutches
      • Transmission Disassemble
      • Torque Converter Disassemble and Assemble
      • Transmission Retarder and P3 Planetary Disassemble and Assemble
      • Transmission Main Shaft Disassemble and Assemble
      • Transmission P2 Planetary Disassemble and Assemble
      • Transmission P1 Planetary Disassemble and Assemble
      • Transmission Front Support and Charging Oil Pump Disassemble and
      • Transmission C1/C2 Clutch Disassemble and Assemble
      • Transmission C3/C4 Clutch and Main Housing Disassemble and Assem
      • Transmission Control Valve Disassemble
      • Transmission Control Valve Assemble
      • Control Valve Remove
      • Control Valve Install
      • Transmission Assemble
    • Hydraulic System
      • Transmission Oil Cooler Remove and Install
      • Transmission Retarder Accumulator Remove and Install
  • Engine
    • Removal and Installation
      • Engine Remove and Install
      • Install Engine on Repair Stand
      • Engine and Transmission to Transfer Case Alignment
    • Crankshaft, Main Bearings, and Flywheel
      • Crankshaft and Main Bearing Failure Analysis
      • Crankshaft Rear Oil Seal and Wear Sleeve Replace
      • Crankshaft Front Oil Seal and Wear Sleeve Replace
      • Flywheel and Ring Gear Inspect
      • Flywheel Remove and Install
      • Flywheel Ring Gear Remove and Install
      • Timing Case Cover Remove and Install
      • Timing Case Remove and Install
      • Crankshaft End Play Check
      • Crankshaft Remove
      • Crankshaft Inspection
      • Crankshaft Grinding Guidelines and Specifications
      • Crankshaft Gear Remove and Install
      • Crankshaft and Main Bearing Install
      • Bleed Engine Oil Circuit after Major Overhaul
    • Camshaft and Timing Gear Train
      • Valve Lift Check
      • Camshaft End Play and Gear Backlash Check and Measure
      • Camshaft Remove
      • Camshaft Inspect and Measure
      • Camshaft Install
    • Cylinder Block, Liners, Pistons and Rods
      • Liner, Piston, and Rod Failure Analysis
      • Piston and Connecting Rod Remove
      • Piston and Connecting Rod Disassemble
      • Piston and Connecting Rod Clean, Measure, and Inspect
      • Piston Pin Bushing Inspect
      • Piston Pin Bushing Replace
      • Piston and Connecting Rod Install
      • Piston Protrusion Check
      • Cylinder Liner Protrusion Measurement and Liner Shims Install
      • Cylinder Liner Remove and Install
      • Cylinder Liners Inspect, Deglaze, Clean, and Measure
      • Cylinder Block Clean and Inspect
      • Check Engine Rotation for Excessive Tightness
    • Lubrication System
      • Engine Oil Filter Housing Remove and Install
      • Engine Oil Cooler Inspect, Remove, and Install
      • Oil Pan Remove and Install
      • Piston Cooling Orifices Remove, Inspect and Install
      • Engine Oil Pump Remove and Install
      • Oil Pressure Relief Valve Remove and Install
    • Cylinder Head and Valves
      • Cylinder Head and Valves Failure Analysis
      • Valve Cover Remove and Install
      • Rocker Arms and Shaft Remove and Install
      • Rocker Arms and Shaft Disassemble, Inspect, and Assemble
      • Push Rods Clean and Inspect
      • Cylinder Head Remove and Install
      • Engine Exhaust Valve Brake Remove and Install
      • Injector Protective Sleeve Remove and Install
      • Intake and Exhaust Valves Remove and Install
      • Cylinder Head Inspect, Clean, and Check Combustion Face
      • Intake and Exhaust Valves Clean and Inspect
      • Intake and Exhaust Valves Measure and Grind (Reface)
      • Cylinder Head Valve Guides Clean, Inspect and Replace
      • Cylinder Head Valve Seats Clean, Inspect, and Measure
      • Cylinder Head Valve Seats Grind (Reface) or Replace
    • Exhaust System
      • Exhaust Manifold Remove and Install
    • Fuel Injection System
      • Hand Primer Pump Remove and Install
      • Fuel Supply Pump Remove and Install
      • Electronic Unit Injector (EUI) Remove and Install
      • Fuel Delivery Nozzle Remove and Install
    • Air Intake Manifold System
      • Air Intake Manifold Remove and Install
    • Turbocharger
      • Turbocharger Remove and Install
      • Turbocharger Remove and Install
      • Turbocharger Lubrication
      • Radial Bearing Clearance Check
      • Axial Bearing End Play Check
      • Turbocharger Seven-Step Inspection
    • Cooling System
      • Water Pump Remove and Install
      • Water Pump Disassemble and Assemble
    • Thermostats, Housing and Water Piping
      • Thermostats and Housing Remove and Install
  • Engine Auxiliary System
    • Cooling System
      • Fan Belt Remove and Install
      • Radiator Remove and Install
    • Intake System
      • Air Intake System Leakage Check
      • Charge Air Aftercooler Remove and Install
    • External Exhaust Systems
      • Muffler and Exhaust Pipes Remove and Install
      • Remove and Install Exhaust Brake Valve Flapper
      • Bin Heater Pipes Remove and Install
      • Bin Heater Exhaust Collar Adjust
    • Engine Mounting
      • Engine and Transmission Rubber Mounts Remove and Install
    • External Fuel Supply Systems
      • Hand Primer Pump Remove and Install
      • Primary Fuel Filter (Water Separator) Remove and Install
      • Fuel Tank Remove and Install
  • Connector Drive (Flexplate)
    • Elements
      • Connector Drive (Flexplate) Remove and Install
  • Transfer Drive
    • Removal and Installation
      • Transfer Case Remove and Install
      • Transfer Case Alignment
      • Drive Shaft Alignment
    • Gear Shafts and Bearings
      • Transfer Case Housing Disassemble
      • Transfer Case Housing Assemble
      • Transfer Case Front Output Shaft and Inter-Axle Lock Disassemble
      • Transfer Case Rear Output Shaft Disassemble and Assemble
      • Transfer Case Idler Shaft Disassemble and Assemble
      • Transfer Case Input Shaft Disassemble and Assemble
      • Transfer Case Planetary Gear Assembly Disassemble and Assemble
      • Transfer Case Inter-Axle Lock Actuator Adjust
  • Steering System
    • Secondary Steering
      • Secondary Steering Pump Remove and Install
      • Secondary Steering Pump Disassemble and Assemble
    • Hydraulic System
      • Steering Valve Remove and Install
      • Steering Valve Disassemble and Assemble
      • Steering Cylinder Remove and Install
      • Steering Cylinder Disassemble and Assemble
  • Service Brakes
    • Active Elements
      • Service Brake Pads Remove and Install—Caliper Brakes
      • Service Brake Calipers Remove and Install
      • Service Brake Calipers Disassemble and Assemble
      • Service Brake Disk Remove and Install—Caliper Brakes
      • Service Brakes Remove and Install—Wet Disk Brakes
      • Service Brakes Face Seal and Hub Seal Leakage Check—Wet Disk Bra
      • Service Brakes Disassemble and Assemble—Wet Disk Brakes
      • Service Brakes Piston Seal Leakage Check—Wet Disk Brakes
    • Hydraulic System
      • Bleed Service Brake—Calipers
      • Bleed Service Brake—Wet Disk
      • Brake Accumulators Remove and Install
      • Brake Valve Remove and Install
      • Brake Valve Disassemble and Assemble
      • Wet Disk Brake Cooling Oil Pumps Remove and Install
      • Wet Disk Brake Cooling Oil Reservoir Remove and Install
      • Wet Disk Brake Cooling Oil Cooler Remove and Install
  • Park Brake
    • Active Elements
      • Park Brake Pads Remove and Install
      • Park Brake Caliper Remove and Install
      • Park Brake Disk Remove and Install
  • Frame and Supporting Structure
    • Frame Installation
      • Welding on Machine
      • Front and Rear Frames Separate
      • Articulation Frame Remove and Install
      • Articulation Frame Bearings Disassemble and Assemble
      • Articulation Frame Bearings Adjust
      • Oscillation Joint Bushings Inspect
      • Oscillation Joint Disassemble and Assemble
      • Oscillation Joint Adjust End Play
  • Operator’s Station
    • Operator Enclosure
      • Cab Mounts Remove and Install
      • Cab Tilt Pump and Cab Tilt Cylinder Remove and Install
      • Cab Tilt Cylinder Disassemble and Assemble
      • Windowpanes Remove and Install
      • Cab Door Window Installation
    • Seat and Seat Belt
      • Operator’s Seat Remove and Install
      • Seat Belt Remove and Install
    • Heating and Air Conditioning
      • R134a Refrigerant Cautions and Proper Handling
      • R134a Refrigerant Oil Information
      • R134a Refrigerant Recovery/Recycling and Charging Station Instal
      • R134a Refrigerant Recover
      • Air Conditioner System Flush and Purge
      • R134a System Evacuate
      • R134a System Charge
      • Air Conditioner Compressor Remove and Install
      • Compressor Clutch Disassemble and Assemble
      • Compressor Manifold Inspect
      • Condenser Remove and Install
      • High/Low Pressure Switch Remove and Install
      • Receiver-Dryer Remove and Install
      • Expansion Valve Remove and Install
      • Heater Core and Evaporator Core Remove and Install
      • Freeze Control Switch Remove and Install
  • Sheet Metal and Styling
    • Hood or Engine Enclosure
      • Hood Remove and Install
      • Hood Adjust
  • Main Hydraulic System
    • Hydraulic System
      • Main Hydraulic Pump Remove and Install
      • Main Hydraulic Pump Disassemble and Assemble
      • Hydraulic Pump Drive Shaft Remove and Install
      • Hydraulic Pump Drive Shaft Damper Coupler Remove and Install
      • Hydraulic Pump Drive Shaft Disassemble and Assemble
      • Hydraulic Reservoir Remove and Install
      • Hydraulic Suction Strainer Remove and Install
      • Bin Control Valve Section Remove and Install
      • Bin Control Valve Section Disassemble and Assemble
      • Hydraulic System Manifold Section Remove and Install
      • Hydraulic System Manifold Section Disassemble and Assemble
      • Hydraulic Fan Motor Remove and Install
      • Hydraulic Fan Motor Disassemble and Assemble
  • Pneumatic Systems
    • Pumps and Drives
      • Pneumatic Compressor Disassemble and Assemble
    • Control Valves
      • Pneumatic Manifold Remove and Install
      • Seat Control Valve Remove and Install
      • Differential Lock Actuator Remove and Install
      • Differential Lock Actuator Disassemble and Assemble
      • Park Brake Actuator Remove and Install
    • Reservoir, Filter, and Trap
      • Pneumatic Unloader Valve with Integral Air Dryer Remove and Inst
      • Pneumatic Unloader Valve with Integral Air Dryer Disassemble and
      • Regeneration Air Reservoir Remove and Install
      • Air Reservoir Remove and Install
    • Cylinders
      • Exhaust Brake Air Cylinder Remove and Install
  • Haulage Device
    • Frames
      • Bin Remove and Install
      • Bin Align
    • Hydraulic System
      • Bin Lift Cylinder Remove and Install
      • Bin Lift Cylinder Disassemble and Assemble
  • Dealer Fabricated Tools
    • Dealer Fabricated Tools
      • DF1002 Rolling Drag Torque Bar
      • DFT1132 Removal and Installation Tool
      • DFT1178 Lifting Tool
      • DFT1181 Bushing Driver
      • DFT1185 Supports
      • DFT1186 Bushing Driver
      • DFT1187 Bearing Driver
      • DFT1188 Bearing Driver
      • DFT1189 Spanner Wrench
      • DFT1194 Bearing Puller
      • DFT1195 Planetary Alignment Stud
      • DFT1196 Bushing Driver
      • DFT1199 Bushing Pusher
      • DFT1200 Bushing Driver
      • DFT1222 Wet Disk Brake Piston Seal Installer
      • DFT1223 Transfer Case Mounting Bracket
      • DFT1224 Engine Mounting Adapter
• Page Number
  • Section 00
    • Group 0001
  • Section 01
    • Group 0110
  • Section 02
    • Group 0200
    • Group 0210
    • Group 0225
    • Group 0242
    • Group 0250
  • Section 03
    • Group 0300
    • Group 0325
    • Group 0350
    • Group 0360
  • Section 04
    • Group 0400
    • Group 0401
    • Group 0402
    • Group 0403
    • Group 0407
    • Group 0409
    • Group 0410
    • Group 0413
    • Group 0414
    • Group 0416
    • Group 0417
    • Group 0418
  • Section 05
    • Group 0510
    • Group 0520
    • Group 0530
    • Group 0540
    • Group 0560
  • Section 07
    • Group 0752
  • Section 08
    • Group 0800
    • Group 0851
  • Section 09
    • Group 0930
    • Group 0960
  • Section 10
    • Group 1011
    • Group 1060
  • Section 11
    • Group 1111
  • Section 17
    • Group 1740
  • Section 18
    • Group 1810
    • Group 1821
    • Group 1830
  • Section 19
    • Group 1910
  • Section 21
    • Group 2160
  • Section 22
    • Group 2261
    • Group 2262
    • Group 2264
    • Group 2265
  • Section 35
    • Group 3540
    • Group 3560
  • Section 99
    • Group 9900

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