John Deere 824K Loader Operators Manual (OMT232013)

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John Deere 824K Loader Index:

Contents
- Safety—Safety and Operator Conveniences
  - Safety and Operator Convenience Features
- Safety—General Precautions
  - Recognize Safety Information
  - Follow Safety Instructions
  - Operate Only If Qualified
  - Wear Protective Equipment
  - Avoid Unauthorized Machine Modifications
  - Add Cab Guarding For Special Uses
  - Inspect Machine
  - Stay Clear of Moving Parts
  - Avoid High-Pressure Oils
  - Avoid High-Pressure Fluids
  - Beware of Exhaust Fumes
  - Prevent Fires
  - Clean Debris from Machine
  - Prevent Battery Explosions
  - Handle Chemical Products Safely
  - Dispose of Waste Properly
  - Prepare for Emergencies
- Safety—Operating Precautions
  - Use Steps and Handholds Correctly
  - Start Only From Operator’s Seat
  - Use and Maintain Seat Belt
  - Prevent Unintended Machine Movement
  - Avoid Work Site Hazards
  - Use Special Care When Operating Loader
  - Keep Riders Off Machine
  - Avoid Backover Accidents
  - Avoid Machine Tip Over
  - Operating on Slopes
  - Operating or Traveling On Public Roads
  - Inspect and Maintain ROPS
  - Add and Operate Attachments Safely
- Safety—Maintenance Precautions
  - Park And Prepare For Service Safely
  - Service Cooling System Safely
  - Service Tires Safely
  - Remove Paint Before Welding or Heating
  - Make Welding Repairs Safely
  - Drive Metal Pins Safely
- Safety—Safety Signs
  - Safety Signs
- Operation—Operator’s Station
  - Levers—Two Function Hydraulic Control
  - Levers—Three Function Hydraulic Control
  - Levers—Four Function Hydraulic Control
  - Levers—Joystick Steering Control
  - Pedals
  - Advanced Display Unit (ADU)
  - Display Unit Functions
  - Sealed Switch Module
  - Switch Module Functions
  - Display Unit—Normal Display
  - Display Unit—Main Menu
  - Display Unit—Main Menu—Codes
  - Display Unit—Main Menu—Codes—Active Codes
  - Display Unit—Main Menu—Codes—Stored Codes
  - Display Unit—Main Menu—Machine Settings
  - Display Unit—Main Menu—Machine Settings—Reverse Fan Cycle
  - Display Unit—Main Menu—Machine Settings—Camera Mode
  - Display Unit—Main Menu—Machine Settings—Job Timer
  - Display Unit—Main Menu—Machine Settings—Stopwatch
  - Display Unit—Main Menu—Machine Settings—Ride Control (If Equippe
  - Display Unit—Main Menu—Machine Settings—Quick Shift
  - Display Unit—Main Menu—Machine Settings—Counters
  - Display Unit—Main Menu—Diagnostics
  - Display Unit—Main Menu—Diagnostics—Machine ID
  - Display Unit—Main Menu—Diagnostics—Battery Monitor
  - Display Unit—Main Menu—Diagnostics—Engine Sensors
  - Display Unit—Main Menu—Diagnostics—Transmission Sensors
  - Display Unit—Main Menu—Diagnostics—Hydraulic Sensors
  - Display Unit—Main Menu—Diagnostics—Machine Sensors
  - Display Unit—Main Menu—Diagnostics—FNR Selector
  - Display Unit—Main Menu—Diagnostics—Cab Switches
  - Display Unit—Main Menu—Diagnostics—Switch Module
  - Display Unit—Main Menu—Diagnostics—Joystick Steering (If Equippe
  - Display Unit—Main Menu—Diagnostics—Tire Pressure (If Equipped)
  - Display Unit—Main Menu—Diagnostics—Object Detect (If Equipped)
  - Display Unit—Main Menu—Diagnostics—Auto Diff Lock (If Equipped)
  - Display Unit—Main Menu—Diagnostics—Payload Scale (If Equipped)
  - Display Unit—Main Menu—Payload Scale (If Equipped)
  - Display Unit—Main Menu—Payload Scale—Long Total
  - Display Unit—Main Menu—Payload Scale—Display Units
  - Display Unit—Main Menu—Payload Scale—Auto Add
  - Display Unit—Main Menu—Payload Scale—Diagnostics
  - Display Unit—Main Menu—Payload Scale—Setup
  - Display Unit—Main Menu—Monitor Settings
  - Display Unit—Main Menu—Security
  - Display Unit—Main Menu—Security—Security
  - Display Unit—Main Menu—Security—Change Owner PIN
  - Display Unit—Main Menu—Security—Manage Operator PINs
  - Display Unit—Main Menu—Security—Manage Transport PIN
  - Display Unit—Main Menu—Security—Delayed Operator Logout
  - Horn Button
  - Turn Signals
  - Tilt Steering Column Adjustment
  - Joystick Steering Armrest Adjustment (If Equipped)
  - Air Conditioner and Heater Operation
  - Opening and Securing Side Door
  - Opening Side Window/Secondary Exit
  - Opening Rear Side Window
  - Seat Adjustment
- Operation—Operating the Machine
  - Inspect Machine Daily Before Starting
  - Engine Break-In Period
  - Minimizing the Effect of Cold Weather on Diesel Engines
  - Engine Block Heater—If Equipped
  - Check Instruments Before Starting
  - Starting the Engine
  - Starting Fluid (Cold Weather Starting Aid)—If Equipped
  - Warmup
  - Cold Weather Warmup
  - Automatic Idle and Automatic Shutdown
  - Neutral Lock
  - Park Brake Switch
  - Shifting the Transmission
  - Joystick Bucket and Boom Control
  - Two Lever Bucket and Boom Control
  - Auxiliary Control
  - Joystick Steering Control—If Equipped
  - Ride Control—If Equipped
  - Secondary Steering—If Equipped
  - Differential Lock Switch
  - Counter Switch
  - Rear Camera and Radar Object Detection System (RODS)—If Equipped
  - Embedded Payload Scale—If Equipped
  - Security System
  - Boom Height Kickout Adjustment
  - Return-to-Carry Kickout Adjustment
  - Return-to-Dig Adjustment for Z-Bar Linkage
  - Operating Loader Coupler—If Equipped
  - Using the Loader Bucket
  - Backdragging
  - Fork Attachment
  - Parking the Machine
  - Loading Machine on a Trailer
  - Towing Procedure
  - Lifting the Machine
- Maintenance—Machine
  - Diesel Fuel
  - Lubricity of Diesel Fuel
  - Handling and Storing Diesel Fuel
  - Biodiesel Fuel
  - Testing Diesel Fuel
  - Minimizing the Effect of Cold Weather on Diesel Engines
  - Low Sulfur Diesel Fuel Conditioner
  - Alternative and Synthetic Lubricants
  - Diesel Engine Break-In Oil
  - Diesel Engine Oil
  - Diesel Engine Oil and Filter Service Intervals
  - Transmission, Park Brake, and Axle Oil
  - Hydraulic System Oil
  - Grease
  - Heavy Duty Diesel Engine Coolant
  - Drain Intervals for Diesel Engine Coolant
  - John Deere COOL-GARD™ II COOLANT EXTENDER
  - Supplemental Coolant Additives
  - Operating in Warm Temperature Climates
  - Additional Information About Diesel Engine Coolants and John Dee
  - Testing Diesel Engine Coolant
- Maintenance—Periodic Maintenance
  - Service Machine at Specified Intervals
  - Check Hour Meter Regularly
  - Prepare Machine for Maintenance
  - Frame Locking Bar
  - Boom Lock
  - Engine Service Doors and Side Shields
  - Cooling System Doors
  - Fuel Tank
  - Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
  - Service Intervals
  - Required Parts
- Maintenance—As Required
  - Inspect Tires and Check Pressure
  - Tire Pressures
  - Check Wheel Bolt/Nut Torque
  - Inspect Engine Air Cleaner Elements
  - Inspect Air Conditioner Compressor and Alternator Belt
  - Clean Cooler Cores
  - Check Windshield Washer Fluid Level
  - Drain Water and Sediment From Final Fuel Filter
  - Drain Water From Primary Fuel Filter and Clean Strainer
  - Replace Fast Fill Fuel Breather Filter—If Equipped
  - Check and Clean or Replace Cab Fresh Air Filter
  - Check and Clean or Replace Cab Recirculating Air Filter
  - Check Rear Camera and Radar Object Detection System—If Equipped
  - Check Coolant
- Maintenance—Every 10 Hours or Daily
  - Check Coolant Level in Surge Tank
  - Check Engine Oil Level
  - Check Hydraulic Oil Level
  - Check Transmission Oil Level
  - Inspect External Seals
- Maintenance—Every 100 Hours
  - Grease Loader Linkage and Cylinder Pivots—Z-Bar Linkage
- Maintenance—Initial Service – 250 Hours
  - Drain and Refill Engine Oil and Replace Filter
  - Drain and Refill Front and Rear Axle Oil
  - Replace Axle Oil Filters
- Maintenance—Every 250 Hours
  - Take Engine Oil Sample
- Maintenance—Every 500 Hours
  - Grease Upper and Lower Driveline Sliding Joints and Lower U-Join
  - Check Air Intake Hoses
  - Check Battery Water Level and Terminals
  - Drain and Refill Engine Oil and Replace Filter
  - Replace In-Line Fuel Strainer
  - Replace Primary Fuel Filter
  - Replace Final Fuel Filter
  - Replace Fast Fill Fuel Breather Filter—If Equipped
  - Replace Hydraulic Reservoir Breather Filter
  - Check Park Brake Oil Level
  - Grease Front and Rear Shaft Seals on Park Brake
  - Check Front and Rear Axle Oil Level
  - Take Fluid Samples
- Maintenance—Every 1000 Hours
  - Replace Engine Air Cleaner Elements
  - Clean Engine Crankcase Vent Tube
  - Grease Frame Hinge Pivots
  - Drain and Refill Park Brake Oil
  - Replace Axle Oil Filters
  - Clean Hydraulic Pump Case Drain Screen
  - Clean Fan Drive Case Drain In-line Screen
  - Check Coolant
- Maintenance—Every 2000 Hours
  - Drain and Refill Transmission Oil and Replace Filters
  - Drain and Refill Front and Rear Axle Oil
  - Clean Axle Oil Recirculation Screen—If Equipped
  - Check and Adjust Electronic Injector Preload
  - Check and Adjust Engine Valve Lash
  - Rerun Clutch Calibration
- Maintenance—Every 4000 Hours
  - Clean Hydraulic System Fill Strainer
  - Replace Hydraulic System Return Filters
  - Drain and Refill Hydraulic System Oil
- Maintenance—Every 5000 Hours
  - Inspect Driveline Dampener
- Maintenance—Every 6000 Hours
  - Drain Cooling System
  - Refill Cooling System
- Miscellaneous—Machine
  - Tire Removal With Tire Pressure Monitoring System (TPMS)—If Equi
  - Check Air Inlet Cover
  - Inspect Fuel Tank Vent Hose and Breather
  - Bleed Fuel System
  - Drain Water From Fuel Filter
  - Check Fire Extinguisher—If Equipped
  - Precautions for Alternator and Regulator
  - Handle Batteries Safely
  - Using Booster Batteries—24 Volt System
  - Using Battery Charger
  - Battery Disconnect Switch
  - Replacement Batteries
  - Remove and Install Batteries
  - JDLink™ Machine Monitoring System (MMS)—If Equipped
  - Fuse Identification and Replacement
  - Replacing Halogen Bulbs
  - Fluid Sampling Test Ports
  - Air Conditioning System Service
  - Welding On Machine
  - External Service Brake Inspection
  - Bleeding Brakes
  - Radiator, Oil Cooler, and Charge Air Cooler External Cleaning
  - Service Recommendations For Snap-To-Connect (STC®) Fittings
  - Control Valve, Cylinder, Pump and Motor Service
  - Keep ROPS Installed Properly
  - Hardware Torque Specifications
  - Metric Bolt and Screw Torque Values
  - Unified Inch Bolt and Screw Torque Values
- Miscellaneous—Operational Checkout
  - Operational Checkout
    - Ignition ON, Engine ON Checks
- Miscellaneous—Troubleshooting
  - Troubleshooting Procedure
  - Engine
  - Transmission
  - Differential And Axle
  - Service Brake
  - Driveline
  - Park Brake
  - Hydraulic System
  - Steering
  - Air Conditioning System
  - Heater System
- Miscellaneous—Storage
  - Prepare Machine For Storage
  - Monthly Storage Procedure
- Miscellaneous—Machine Numbers
  - Record Product Identification Number (PIN)
  - Record Engine Serial Number
  - Record Transmission Serial Number
  - Record Hydraulic Pump Serial Number
  - Keep Machines Secure
  - Keep Proof of Ownership
- Miscellaneous—Specifications
  - Engine Specifications
  - Drain and Refill Capacities
  - Standard Z-Bar Specifications
  - High Lift Z-Bar Specifications
  - Travel Speeds
Page Number
- Section 1-1
- Section 1-2
- Section 1-3
- Section 1-4
- Section 1-5
- Section 2-1
- Section 2-2
- Section 3-1
- Section 3-2
- Section 3-3
- Section 3-4
- Section 3-5
- Section 3-6
- Section 3-7
- Section 3-8
- Section 3-9
- Section 3-10
- Section 3-11
- Section 3-12
- Section 3-12
- Section 4-1
- Section 4-2
- Section 4-3
- Section 4-4
- Section 4-5
- Section 4-6