John Deere 850K Crawler Dozer Operators Manual (OMT284161)

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John Deere 850K Crawler Dozer Index:

Contents
- Safety and Operator Conveniences
  - Safety and Operator Convenience Features
- Safety—General Precautions
  - Recognize Safety Information
  - Follow Safety Instructions
  - Operate Only If Qualified
  - Wear Protective Equipment
  - Avoid Unauthorized Machine Modifications
  - Inspect Machine
  - Stay Clear of Moving Parts
  - Avoid High-Pressure Fluids
  - Avoid High-Pressure Oils
  - Work In Ventilated Area
  - Prevent Fires
  - Prevent Battery Explosions
  - Handle Chemical Products Safely
  - Dispose of Waste Properly
  - Exhaust Filter Ash Handling and Disposal
  - Prepare for Emergencies
  - Add Cab Guarding For Special Uses
  - Clean Debris from Machine
- Safety—Operating Precautions
  - Use Steps and Handholds Correctly
  - Start Only From Operator’s Seat
  - Use and Maintain Seat Belt
  - Prevent Unintended Machine Movement
  - Avoid Work Site Hazards
  - Keep Riders Off Machine
  - Avoid Backover Accidents
  - Avoid Machine Tip Over and Machine Damage
  - Operating or Traveling On Public Roads
  - Inspect and Maintain ROPS
  - Add and Operate Attachments Safely
- Safety—Maintenance Precautions
  - Park and Prepare for Service Safely
  - Service Cooling System Safely
  - Remove Paint Before Welding or Heating
  - Make Welding Repairs Safely
  - Drive Metal Pins Safely
  - Clean Exhaust Filter Safely
- Safety—Safety Signs
  - Safety Signs
- Operation—Operator’s Station
  - Standard Display Monitor (SDM)
  - Standard Display Monitor (SDM) Functions
  - Standard Display Monitor (SDM) Normal Display
  - Sealed Switch Module (SSM)
  - Sealed Switch Module (SSM) Functions
  - Left Console Switch Functions
  - Transmission Control Lever
  - Using Park Lock Levers
  - Horn
  - Battery Disconnect Switch
  - Door Latch
  - Secondary Exits—Cab Units
  - Cab Windows
  - Seat Adjustment
  - Fire Extinguisher Mounting Location
- Operation—Operating the Machine
  - Inspect Machine Daily Before Starting
  - Check Instruments Before Starting
  - Engine Break-In Period
  - Engine Block Heater—If Equipped
  - Starting the Engine
  - Engine Warmup
  - Cold Weather Warmup
  - Using Engine Speed Control Dial
  - Driving the Machine
  - Setting Travel Speed
  - Decelerator/Brake Pedal and Decelerator Mode Switch
  - Exhaust Filter
  - Hydraulic Enable Switch/Hydraulic Accumulator Discharge
  - Blade Release—Non-IGC Machines Only
  - Stopping the Machine
  - Stopping the Engine—Normal Shutdown
  - Parking the Machine
  - Ripper Control Lever—If Equipped
  - Blade Control Lever—Operation
  - Changing Blade Pitch
  - Changing Blade Pitch—C-Frame Dozer Linkage
  - Changing Blade Pitch—Three-Position Pitch Adjustment
  - Operating on Steep Hills
  - Avoid Track Damage
  - Extend Undercarriage Life
  - Loading Machine on a Trailer
  - Lifting the Machine
  - Releasing Park Brake to Tow the Machine
  - Service ADVISOR™ Remote (SAR) Software Delivery Process
  - Standard Display Monitor (SDM)
  - Standard Display Monitor (SDM)—Main Menu
  - Standard Display Monitor (SDM)—Main Menu—Codes
  - Standard Display Monitor (SDM)—Main Menu—Codes—Active Codes
  - Standard Display Monitor (SDM)—Main Menu—Codes—Stored Codes
  - Standard Display Monitor (SDM)—Main Menu—Exhaust Filter
  - Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Auto Cle
  - Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Parked C
  - Standard Display Monitor (SDM)—Main Menu—Service
  - Standard Display Monitor (SDM)—Main Menu—Machine Settings
  - Standard Display Monitor (SDM)—Main Menu—Machine Settings—Transm
  - Standard Display Monitor (SDM)—Main Menu—Machine Settings—Hydrau
  - Standard Display Monitor (SDM)—Main Menu—Machine Settings—Revers
  - Standard Display Monitor (SDM)—Main Menu—Machine Settings—Brake
  - Standard Display Monitor (SDM)—Main Menu—Machine Settings—Contro
  - Standard Display Monitor (SDM)—Main Menu—Machine Settings—Job Ti
  - Standard Display Monitor (SDM)—Main Menu—Machine Settings—Track
  - Standard Display Monitor (SDM)—Main Menu—Machine Settings—Securi
  - Standard Display Monitor (SDM)—Main Menu—Machine Settings—Securi
  - Standard Display Monitor (SDM)—Main Menu—Machine Settings—Securi
  - Standard Display Monitor (SDM)—Main Menu—Machine Settings—Securi
  - Standard Display Monitor (SDM)—Main Menu—Machine Settings—Securi
  - Standard Display Monitor (SDM)—Main Menu—Diagnostics
  - Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values
  - Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values
  - Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values
  - Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values
  - Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values
  - Standard Display Monitor (SDM)—Main Menu—Monitor
  - Standard Display Monitor (SDM)—Main Menu—Monitor—Units
  - Standard Display Monitor (SDM)—Main Menu—Monitor—Language
  - Standard Display Monitor (SDM)—Main Menu—Monitor—Monitor Config
  - Standard Display Monitor (SDM)—Main Menu—Monitor—Contrast
  - Standard Display Monitor—Main Menu—Software Delivery
  - Standard Display Monitor—Main Menu—Software Delivery—Software Up
- Maintenance—Machine
  - Diesel Fuel
  - Lubricity of Diesel Fuel
  - Handling and Storing Diesel Fuel
  - Biodiesel Fuel
  - Testing Diesel Fuel
  - Minimizing the Effect of Cold Weather on Diesel Engines
  - Alternative and Synthetic Lubricants
  - Hydraulic System Oil
  - John Deere Break-In Plus™ Engine Oil
  - Diesel Engine Oil—Interim Tier 4 and Stage III B Engines
  - Engine Oil and Filter Service Intervals—Interim Tier 4 and Stage
  - Mixing of Lubricants
  - Lubricant Storage
  - Heavy Duty Diesel Engine Coolant
  - Drain Intervals for Diesel Engine Coolant
  - John Deere COOL-GARD™ II COOLANT EXTENDER
  - Supplemental Coolant Additives
  - Operating in Warm Temperature Climates
  - Additional Information About Diesel Engine Coolants and John Dee
  - Testing Diesel Engine Coolant
  - Transmission System Oil
  - Inner and Outer Final Drive Oil
  - Track Rollers, Front Idler, Carrier Roller and Track Frame Pivot
  - Grease
- Maintenance—Periodic Maintenance
  - Service Machine at Specified Intervals
  - Prepare Machine for Maintenance
  - Check Hour Meter Regularly
  - Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
  - Service Intervals
  - Required Parts
- Maintenance—As Required
  - Check Alternator Belt Tension
  - Check Engine Air Filter Warning Indicator
  - Check Coolant
  - Check and Adjust Track Sag
  - Clean Cooler Cores
  - Drain Sediment From Fuel Tank
- Maintenance—Every 10 Hours or Daily
  - Check Engine Oil Level
  - Check Coolant Level at Surge Tank
  - Check or Drain Auxiliary Fuel Filter and Water Separator—If Equi
  - Check Transmission Oil Level
  - Grease C-Frame Dozer Linkage—If Equipped
  - Check Hydraulic System Oil Level
  - Check or Drain Primary Fuel Filter
  - Grease Pushbeam Dozer Linkage—If Equipped
- Maintenance—Every 50 Hours
  - Grease Right and Left End Crossbar Pivot
  - Grease Lift Cylinder Pivots
  - Grease Ripper—If Equipped
- Maintenance—Every 250 Hours
  - Check Inner and Outer Final Drive Housings Oil Level
  - Take Engine Oil Sample
- Maintenance—Every 500 Hours
  - Drain and Refill Engine Oil and Replace Filter
  - Replace Primary and Final Fuel Filters
  - Replace Auxiliary Fuel Filter and Water Separator—If Equipped
  - Check Battery Electrolyte Level; Clean and Tighten Terminals
  - Take Fluid Samples
- Maintenance—Every 1000 Hours
  - Drain and Refill Inner and Outer Final Drive Oil
  - Check Air Intake Hoses
  - Check Track Frame Pivot Shaft Bushing Oil
  - Check Coolant
- Maintenance—Every 2000 Hours
  - Drain and Refill Hydraulic System Oil and Replace Filter
  - Drain and Refill Transmission Oil and Replace Transmission Charg
  - Check and Adjust Engine Valve Lash
  - Replace Open Crankcase Ventilation (OCV) Filter
- Maintenance—Every 5000 Hours
  - Service Exhaust Filter
- Maintenance—Every 6000 Hours
  - Drain and Refill Engine Cooling System
- Miscellaneous—Machine
  - Check Air Inlet Cover
  - Replace Air Filter Elements
  - Keep ROPS Installed Properly
  - Checking Coolant Hoses
  - Do Not Service or Adjust Injection Nozzles or Injection Pump
  - Clean Dust Unloader Valve
  - Drain Fuel From Fuel Tank
  - Discharge Pilot Control System Hydraulic Pressure
  - Precautions for Alternator and Regulator
  - Handling, Checking and Servicing Batteries Carefully
  - Using Battery Charger
  - Using Booster Batteries—24-Volt System
  - Replacing Batteries
  - Removing Batteries
  - JDLink™ Machine Monitoring System (MMS)—If Equipped
  - Replacing Fuses
  - Replacing Fuses—IGC Machines Only
  - Bleed Fuel System
  - Clean or Replace Cab Fresh Air Filter
  - Clean or Replace Cab Recirculating Air Filter
  - Check Engine Speeds
  - Do Not Service Control Valves, Cylinders, Pumps or Motors
  - Track Sag General Information
  - Checking Carrier Roller Oil Level
  - Checking Idlers and Rollers for Oil Leakage
  - Cab or ROPS Tilting Procedure
  - Welding On Machine
  - Welding Near Electronic Control Units
  - Keep Electronic Control Unit Connectors Clean
  - Checking Park Lock Start System
  - Checking Transmission Start System
  - Checking Track Shoe Cap Screw Torque
  - Checking Track Shoe Cap Screw Torque—Master Link
  - Replacing Ripper Teeth—If Equipped
  - Fluid Sampling Test Ports
  - Fast Fuel—If Equipped
  - Hardware Torque Specifications
  - Metric Bolt and Screw Torque Values
  - Unified Inch Bolt and Screw Torque Values
- Miscellaneous—Operational Checkout
  - Operational Checkout
    - Diagnostic Trouble Code (DTC) Check
    - Operational Checks—Ignition OFF, Engine OFF Checks
    - Operational Checks—Ignition ON, Engine OFF
    - Operational Checks—Ignition ON, Engine ON
- Miscellaneous—Troubleshooting
  - Troubleshooting Procedure
  - Engine
  - Electrical System
  - Hydraulic System
  - Hydrostatic Transmission
  - Air Conditioning
  - Integrated Grade Control (IGC) System—If Equipped
  - Software Update
- Miscellaneous—Storage
  - Prepare Machine for Storage
  - Monthly Storage Procedure
- Miscellaneous—Machine Numbers
  - Record Product Identification Number (PIN)
  - Record Engine Serial Number
  - Keep Proof of Ownership
  - Keep Machines Secure
- Miscellaneous—Specifications
  - PAT LT Crawler Dozer Dimensions
  - PAT LT Crawler Dozer Specifications
  - PAT LT Crawler Dozer Weights
  - PAT WLT Crawler Dozer Dimensions
  - PAT WLT Crawler Dozer Specifications
  - PAT WLT Crawler Dozer Weights
  - PAT LGP Crawler Dozer Dimensions
  - PAT LGP Crawler Dozer Specifications
  - PAT LGP Crawler Dozer Weights
  - OSD LTCrawler Dozer Dimensions
  - OSD LT Crawler Dozer Specifications
  - OSD LT Crawler Dozer Weights
  - OSD WT Pushbeam Crawler Dozer Dimensions
  - OSD WT Pushbeam Crawler Dozer Specifications
  - OSD WT Pushbeam Crawler Dozer Weights
  - OSD LGP Pushbeam Crawler Dozer Dimensions
  - OSD LGP Pushbeam Crawler Dozer Specifications
  - OSD LGP Pushbeam Crawler Dozer Weights
  - Ripper Dimensions
  - OSD and PAT LT Crawler Dozer Drain and Refill Capacities
  - OSD and PAT WT and WLT Crawler Dozer Drain and Refill Capacities
  - PAT and OSD LGP Pushbeam Crawler Dozer Drain and Refill Capacit
Page Number
- Section 1-1
- Section 1-2
- Section 1-3
- Section 1-4
- Section 1-5
- Section 2-1
- Section 2-2
- Section 3-1
- Section 3-2
- Section 3-3
- Section 3-4
- Section 3-5
- Section 3-6
- Section 3-7
- Section 3-8
- Section 3-9
- Section 3-10
- Section 3-11
- Section 4-1
- Section 4-2
- Section 4-3
- Section 4-4
- Section 4-5
- Section 4-6