Takeuchi TS80V2 Operation and Maintenance Manual (0404-654) (SN 01048 REV 05-2019)

On a TS80V2 working in mud, demolition rubble, or loading trucks all day, this Operation and Maintenance Manual is what I’d keep handy to keep the machine predictable and out of trouble. It walks you through when and how to service filters, fluids, and wear points so you’re not guessing or waiting for something to fail. If, for example, the loader starts running hot or feels weak on the hydraulics, I’d use this manual to trace the issue methodically—checking service intervals, inspection points, and basic adjustments before tearing into expensive components.

Applications & Use Cases

• Plan routine services so you can group grease, filter, and inspection tasks into one efficient shutdown.
• Set a preventive maintenance rhythm that matches harsh conditions like dust, cold starts, or constant lifting.
• Prioritize inspections on pins, couplers, tires, and hydraulic lines before they turn into downtime.
• Verify adjustments and basic settings after repairs so the loader tracks straight and operates smoothly.
• Train new operators on daily checks and shutdown habits that extend component and attachment life.

FAQ

Q: Can I use this manual on a tablet in the field?

A: Yes, it’s practical to keep a digital copy for quick searches, then zoom in on diagrams while you’re next to the machine.

Q: Is it worth printing parts of this manual?

A: Many techs print the service interval charts and inspection checklists to hang in the shop or keep in the service truck.

Safety Note

Always follow the lockout, support, and engine shutdown procedures in the manual before inspecting or servicing the machine.

Takeuchi TS80V2 Index:

Introduction……………………………………………… 2
Safety ……………………………………………………….. 5
Technical Data………………………………………….. 29
Machine Description / Controls…………….. 35
Operation………………………………………………….. 55
Transportation………………………………………….. 65
Maintenance…………………………………………….. 71
California Proposition 65………………………… 91

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