Takeuchi TL230 Track Loader Parts Manual (BU1Z007-8-0) (SN 223000001-)
On a TL230 you’re usually in mud, gravel, or packed clay, loading trucks, grading pads, or cleaning up demo mess. This parts manual doesn’t teach you how to drive it; it helps you trace every nut, pin, and roller so you can order the right piece the first time. Say you’ve got the loader apart, track sagging, and you’re staring at two different track rollers on the bench—this book lets you isolate which one matches your serial range and how it fits into the undercarriage assembly.
Applications & Use Cases
- Track down which track roller, idler, or adjuster you’ve actually got by tracing assemblies into their sub-components.
- Verify you’re ordering the correct snap ring, seal, or shim when you’ve split the travel device and parts all look almost the same.
- Inspect an exploded view before teardown so you know what’ll spring loose and how everything should align on reassembly.
- Route hoses, lines, and wiring correctly by checking how they’re shown running through the frame and around the travel motors.
- Keep the shop stocked by building accurate parts lists instead of guessing and waiting on returns.
FAQ
Q: Is this a searchable PDF or just page images?
A: It’s typically a PDF you can scroll and zoom; search usually works, but I’d still learn the section layout for faster tracing.
Q: Can I print just the pages I need for a job?
A: Yeah, you can usually print specific sections, then mark them up and toss them once they’re covered in grease.
Safety Note
Always bleed off hydraulic pressure and block the loader safely before you start pulling undercarriage or travel device components.
Takeuchi TL230 Track Loader Index:
- UNDERCARRIAGE 1
- TRACK ROLLER A 2
- TRACK ROLLER B 4
- FRONT IDLER 6
- TRACK ADJUSTER 8
- TRAVEL DEVICE 10
- CRAWLER BELT 12
- MAIN FRAME & CONTROL LEVER 14
- FRAME 15
- ARM STOPPER 18
- HOOK 20
- OPERATION LEVER & STAND 22
- OPERATION LEVER & STAND (multi-functional grip type) 24
- PIPING; OPERATION LEVER 26
- ENGINE & ELECTRICAL SYSTEM 28
- ENGINE & ACCESSORIES (1/4) 29
- ENGINE & ACCESSORIES (2/4) 34
- ENGINE & ACCESSORIES (3/4) 38
- ENGINE & ACCESSORIES (4/4) 40
- DRAIN PLUG 42
- CONTROL BOX; R.H. (223000001-223000122) 44
- CONTROL BOX; R.H. (high flow; 223000001-223000122) 46
- CONTROL BOX; R.H. (223000123-) 48
- CONTROL BOX; R.H. (high flow; 223000123-) 50
- CONTROL BOX; L.H. 52
- CONTROL BOX; L.H. (hydraulic quick hitch type) 54
- ENGINE CONTROL 56
- ENGINE CONTROL (throttle pedal type) 58
- ELECTRICAL (1/3) (223000002-223000007, 223000009-223000033, 223000035, 223000042-223000081) 62
- ELECTRICAL (2/3) (223000002-223000007, 223000009-223000033, 223000035, 223000042-223000081) 64
- ELECTRICAL (3/3) (223000002-223000007, 223000009-223000033, 223000035, 223000042-223000081) 66
- ELECTRICAL (1/3) (223000008, 223000034, 223000036-223000041) 70
- ELECTRICAL (2/3) (223000008, 223000034, 223000036-223000041) 72
- ELECTRICAL (3/3) (223000008, 223000034, 223000036-223000041) 74
- ELECTRICAL (1/3) (223000082-223000296) 78
- ELECTRICAL (2/3) (223000082-223000296) 80
- ELECTRICAL (3/3) (223000082-223000296) 82
- ELECTRICAL (1/3) (223000297-223000854) 86
- ELECTRICAL (2/3) (223000297-223000854) 90
- ELECTRICAL (3/3) (223000297-223000854) 92
- ELECTRICAL (1/3) (223000855-) 96
- ELECTRICAL (2/3) (223000855-) 99
- ELECTRICAL (3/3) (223000855-) 104
- ELECTRICAL (multi-functional grip type) 106
- ELECTRICAL (cab) 108
- ELECTRICAL (high flow) 110
- BATTERY 112
- REAR LAMP 115
- MAINTENANCE LIGHT SOCKET 118
- WINDOW WASHER 120
- RADIO 122
- HYDRAULIC PIPING & TANK 124
- VALVE & ACCESSORIES (1/2) 125
- VALVE & ACCESSORIES (2/2) 130
- PIPING (1/2) 135
- PIPING (2/2) 140
- PIPING (1/2) (high flow) 142
- PIPING (2/2) (high flow) 146
- PUMP DRIVE 148
- GEAR PUMP DRIVE (high flow) 150
- HYDRAULIC TANK 152
- FUEL TANK & FUEL PIPING (223000001-223000833) 154
- FUEL TANK & FUEL PIPING (223000834-) 160
- COVER & CAB 166
- COVER (1/3) 167
- COVER (2/3) (engine hood) 172
- COVER (3/3) (rear door) 174
- FLOOR FRAME 176
- FLOOR FRAME (throttle pedal type) 180
- SEAT (1/2) 184
- SEAT (2/2) 186
- SEAT SWITCH (223000001-223000182) 188
- SEAT SWITCH (223000183-) 190
- SAFETY BAR 192
- CANOPY MOUNT (for US) 194
- CANOPY (1/2) (for US) 196
- CANOPY (2/2) (for US) 198
- CAB MOUNT 200
- CAB (1/6) 202
- CAB (2/6) 204
- CAB (3/6) 208
- CAB (4/6) 212
- CAB (5/6) 214
- CAB (6/6) (front door) 216
- DOOR KIT (1/2) (polycarbonate type) 220
- DOOR KIT (2/2) (polycarbonate type) 222
- REAR MIRROR 224
- REARVIEW MIRROR 226
- MANUAL STORAGE 228
- AIR CONDITIONER (1/5) (compressor) 230
- AIR CONDITIONER (2/5) (condenser) 234
- AIR CONDITIONER (3/5) (air conditioner unit) 236
- AIR CONDITIONER (4/5) 239
- AIR CONDITIONER (5/5) 242
- ATTACHMENT 244
- ARM 245
- QUICK HITCH 250
- QUICK HITCH (1/2) (hydraulic type) 252
- QUICK HITCH (2/2) (hydraulic type) 256
- PIPING; ARM (1/2) 258
- PIPING; ARM (2/2) 260
- PIPING; ARM (2/2) (with coupler, hydraulic quick hitch type) 262
- PIPING; ARM (1/2) (high flow) 265
- PIPING; ARM (2/2) (high flow) 270
- PIPING; ARM (2/2) (high flow, with coupler, hydraulic quick hitch type) 272
- DECAL & TOOL 275
- DECAL (canopy) (U.S. TAKEUCHI)-1 276
- DECAL (canopy) (U.S. TAKEUCHI)-2 280
- DECAL (cab)-1 284
- DECAL (cab)-2 292
- DECAL (cab) (high flow) 300
- TOOL & ACCESSORIES 302
- PAINTED COLOR 304
- HYDRAULIC DEVICE 306
- CONTROL VALVE 307
- CONTROL VALVE (high flow) 312
- PILOT VALVE (R.H.) 314
- PILOT VALVE (L.H.) 316
- HANDLE (with slide switch) 318
- HANDLE (with 3 switch) 320
- PILOT VALVE (R.H.) (multi-functional grip type) 322
- PILOT VALVE (L.H.) (multi-functional grip type) 324
- HANDLE (multi-functional grip type, with slide switch) 326
- HANDLE (multi-functional grip type, with 5 switch) 328
- SUB VALVE 330
- SOLENOID VALVE; 1 BLOCK 332
- ELECTRICAL PROPORTION VALVE 334
- ARM CYLINDER 336
- BUCKET CYLINDER 338
- QUICK HITCH CYLINDER 340
- TRAVEL MOTOR (1/3) (reduction sec.) 342
- TRAVEL MOTOR (2/3) (motor sec.) 344
- TRAVEL MOTOR (3/3) (valve sec.) 346
- HYDRAULIC PUMP (1/4) 348
- HYDRAULIC PUMP (2/4) 350
- HYDRAULIC PUMP (3/4) 352
- HYDRAULIC PUMP (4/4) 354
- GEAR PUMP 356
- GEAR PUMP (high flow) 358
- ENGINE – YANMAR 4TNV98-ZNTBL SN 223000001-223001092 360
- Fig1.CYLINDER BLOCK 361
- Fig2.GEAR HOUSING 364
- Fig3.FLYWHEEL HOUSING & OIL SUMP 368
- Fig4.CYLINDER HEAD & BONNET 370
- Fig5.SUCTION MANIFOLD & AIR CLEANER 374
- Fig6.EXHAUST MANIFOLD & SILENCER 376
- Fig7.CAMSHAFT & DRIVING GEAR 378
- Fig8.CRANKSHAFT & PISTON 380
- Fig9.LUB.OIL SYSTEM 382
- Fig10.COOLING WATER SYSTEM 386
- Fig11.FUEL INJECTION PUMP 390
- Fig12.GOVERNOR 394
- Fig13.FUEL INJECTION VALVE 396
- Fig14.FUEL LINE 398
- Fig15.STARTING MOTOR 400
- Fig16.GENERATOR 402
- Fig17.ELECTRONIC CONTROL UNIT (ECU) 404
- Fig18.GASKET SET 406
- Fig19.LOOSE PART 410
- KITS, ATTACHMENTS & QUICK REFERENCE 412
Takeuchi
