Takeuchi TS80R-2 Skid Steer Parts Manual (LTS80R2003) (SN 00900- REV 10-2018)

A TS80R-2 skid steer usually lives in the rough stuff—muddy sites, demo rubble, tight farm yards. This parts manual helps you trace every assembly on that machine down to the last washer, so when something fails, you can isolate what broke and order the right piece the first time. Picture this: you’ve got the right-side final drive half stripped on a Saturday, a chewed-up seal in your hand, and you’re trying to verify which seal kit matches your serial range—this is where the manual earns its keep.

Applications & Use Cases

• Trace the undercarriage and final drive assemblies so you can match the exact bearings, seals, and snap rings before you tear it all the way down.
• Check how sub-components stack—spacers, shims, rings—so you can reassemble in the right order after you clean and inspect everything.
• Verify part-number supersessions when the dealer says the old number’s been replaced and you want to be sure it’ll align and fit your build.
• Isolate which hoses, hard lines, and brackets belong to your machine so you can route hydraulics correctly after a leak or cylinder swap.
• Print specific pages to hang by the bench while you test, bleed, and button up the system.

FAQ

Q: Is this manual searchable, or am I just flipping pages like a phone book?

A: It’s typically a searchable PDF, so you can jump by part name or section, then scroll diagrams to pinpoint what you need.

Q: Can I print pages and toss them in the truck for field work?

A: Yes, most folks print the sections they use most, stick them in plastic sleeves, and don’t worry about grease and coffee stains.

Safety Note

Always lock out the machine, bleed off hydraulic pressure, and support raised components with stands before you start pulling parts.

Takeuchi TS80R-2 Skid Steer Index:

• UNDERCARRIAGE 66
• FINAL DRIVE ASSEMBLY LT 67
• FINAL DRIVE ASSEMBLY, RT 70
• MAINFRAME 72
• HOOD ASSEMBLY 73
• CHASSIS 78
• REAR SCREEN-FIELD (INSTALL ONLY) 80
• COUNTER WEIGHT 82
• CAB/HEATING/AIR CONDITIONING 84
• CAB 85
• INTERIOR/HEADLINER 90
• DOOR/WINDOWS 94
• TS80R2 POLY DOOR 96
• WIPER ASSEMBLY 98
• SEAT/SEATBELT ASSEMBLIES 100
• HEATER (OPTIONAL) 102
• AIR CONDITION (OPTIONAL) 106
• DUCTWORK 110
• WORKING EQUIPMENT 112
• LIFT ARMS 113
• QUICK ATTACH MANUAL 116
• QUICK ATTACH HYDRAULIC 118
• GRAPHICS/SAFETY DECALS 120
• ANSI SAFETY DECALS 121
• ISO SAFETY DECALS 124
• MACHINE GRAPHICS 126
• DEUTZ ENGINE MANUAL TD2.9 L4 128
• CRANKCASE-01 129
• PRESSURE STAT 131
• BLANKING PARTS 134
• CRANKCASE 136
• DIPSTICK 138
• BREATHER LINE 140
• OIL PAN-02 142
• OIL PAN 144
• CRANKSHAFT-05 146
• FLYWHEEL 148
• V-GROOVED PULLEY 150
• CRANKSHAFT 152
• CRANKSHAFT ACCESS 154
• FASTENINGS 156
• CONNECTING ROD-06 158
• CONNECTING ROD 160
• PISTON-07 162
• PISTON 164
• CYLINDER HEAD-08 166
• FASTENINGS 168
• VALVE MECHANICAL COVER 170
• CYLINDER HEAD 172
• TIMING CHEST-09 174
• FRONT COVER 176
• GEARCASE 178
• CAMSHAFT-10 180
• CAMSHAFT 182
• TIMING GEARS-11 184
• VALVE DRIVE 186
• ROCKER ARM OUTLET 188
• ROCKER ARM INLET 190
• LUBE OIL PUMP-14 192
• LUBRICATION OIL PUMP 194
• LUBE OIL/COOLER-15 196
• LUBRICATION OIL FILTER 198
• OIL COOLER 200
• OIL FILTER ASSEMBLY 202
• OIL PIPES-16 204
• OIL SUCTION PIPE 206
• INJECTION PUMP-17 208
• HIGH PRESSURE PUMP 210
• INJECTOR-19 212
• FUEL INJECTOR 214
• FUEL FILTER-20 216
• FUEL SUPPLY PUMP 218
• FUEL PREFILTER 220
• FUEL FILTER 222
• FUEL PIPES/FUEL TANK-21 224
• RAIL 226
• HIGH PRESSURE PIPE 228
• FUEL LINE 230
• SUCTION PIPE/AIR CLEANER-22 232
• CHARGE AIR PIPE 234
• RUBBER SLEEVE 238
• CHARGE AIR ELBOW 240
• SPEED CONTROL-27 242
• CONTROL UNIT 244
• COOLING WATER PUMP-37 246
• V-RIB. BELT PULLEY 248
• FASTENINGS 250
• COOLANT PUMP 252
• WATER PIPES-38 254
• THERMOSTAT 256
• EXHAUST MANIFOLD-41 258
• PIPE LINE LEAD 260
• PIPE/LINE/LEAD 262
• EGR MODULE 264
• EXHAUST MANIFOLD 266
• TURBOCHARGER-43 268
• EXHAUST GAS BEND 270
• FASTENINGS 272
• TURBORCHARGER 274
• LUBRICATION OIL LINE 276
• ALTERNATOR/STARTER MOTOR-44 278
• BELT DRIVE 280
• FASTENINGS 282
• GENERATOR 284
• STARTER 286
• ELECTRICAL ACCESSORIES-48 288
• ATTACHMENT PLUG 290
• LEVEL SWITCH 292
• CAP 294
• CABLE HARNESS 296
• PLUG-IN CONNECTOR-D05124013 300
• FASTENINGS 302
• PLUG IN CONNECTOR-D05124098 304
• PLUG-IN CONNECTOR-D05124127 306
• PLUG-IN CONNECTOR-D05124128 308
• MEASURING INSTRUMENTS-51 310
• TEMPER TRANSMITTER 312
• PRESSURE SENSOR 314
• TACHO-GENERATOR 316
• SENSOR 320
• CLUTCH-52 322
• CONNECTION HOUSING 324
• STARTING AID-63 326
• GLOW PLUG 328
• EXAHUST GAS AFTER TREATMENT-71 330
• INLET 332
• BRACKET 334
• MOUNTING PARTS 336
• OUTLET 338
• HYDRAULIC PUMP-83 340
• COVER 342
• CLUTCH SLEEVE 344
• FASTENINGS-D05124024 346
• AUXILIARY DRIVE 348
• LUBRICATION OIL LINE-83 350
• SET OF PARTS-90 352
• COOLING SYSTEM PROTECTION-90 354
• ENGINE OIL-90 356
• GASKET SET-90 358
• KITS, ATTACHMENTS & QUICK REFERENCE 360

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