Komatsu WA200-8E0 Wheel Loader Shop Manual (SEN06859-09) (SN 95001-UP)
The Komatsu WA200-8E0 Wheel Loader is a mid-size loader used for yard work, snow, light quarry work, and general construction loading. People who reach for a Shop Manual like this are usually shop mechanics, field techs, or serious owner-operators, not casual users. They’re trying to keep machines out of the dealer bay by doing real diagnostics, teardown, and reassembly in-house. The Komatsu WA200-8E0 Wheel Loader Shop Manual (SEN06859-09) is aimed at workshop-level repair, not just daily checks.
What this manual helps you do
- Trace hydraulic issues in the loader, steering, and auxiliary circuits using the kind of step-by-step tests you’d expect in a dealer shop.
- Diagnose engine, powertrain, and brake problems with guided checks, fault tracing charts, and inspection points.
- Follow correct disassembly and reassembly sequences for major components so you don’t crack housings or miss hidden fasteners.
- Check adjustment procedures for linkages, brakes, and drivetrain so the machine runs straight, stops right, and doesn’t eat tires or pins.
- Verify wear limits and inspection criteria so you know when to rebuild a component and when you’re wasting time trying to save it.
Who this is for
This is for field techs, shop mechanics, and fleet managers who actually open covers and pull components, not just schedule PMs. Operators looking for controls, warning lights, and basic service intervals should be looking for the Operation & Maintenance Manual instead.
FAQ
Q: Is this a PDF I can search and print?
A: Yes, this is a digital PDF you can search by keyword and print pages or sections for use in the shop.
Q: Is this deep enough for full rebuild work?
A: This kind of shop manual usually covers diagnostic procedures, teardown, inspection, and reassembly for the main systems on the WA200-8E0.
Q: How do I know if it fits my exact machine variant?
A: Check your machine’s model designation and compare it to WA200-8E0; for borderline cases or special packages, match your documentation to the SEN06859-09 reference.
Bottom line: if you’re turning wrenches on a Komatsu WA200-8E0 and doing more than oil changes, this is the right manual; if you just operate or schedule basic service, you should keep looking for the O&M book instead.
📘 Show Index
Komatsu WA200-8E0 Wheel Loader Shop Manual (SEN06859-09) (SN 95001-UP) Index:
- 00 Index and Foreword
- Index
- Foreword, Safety, Basic Information
- How to Read the Shop Manual
- Safety Notice for Operation
- Precautions to Prevent Fire
- Procedures If Fire Occurs
- Precautions for Disposing of Waste Materials
- Engine Technology to Conform Exhaust Gas Emission
- Precautions for DEF
- General Character and Precautions for Handling
- Precautions for Adding
- Precautions for Storage
- Precautions for Fire Hazard and Leakage
- Other Precautions
- Store DEF
- Precautions When You Handle Hydraulic Equipment
- Precautions When You Disconnect and Connect Pipings
- Precautions When You Handle Electrical Equipment
- Precautions When You Handle Fuel System Equipment
- Precautions When You Handle Intake System Equipment
- Practical Use of KOMTRAX
- Disconnect and Connect Push-Pull Type Coupler
- How to Disconnect and Connect Type 1 Push-Pull Type Coupler
- How to Disconnect and Connect Type 2 Push-Pull Type Coupler
- How to Disconnect and Connect Type 3 Push-Pull Type Coupler
- Precautions for Disconnection and Connection of Connectors
- How to Disconnect and Connect Deutsch Connector
- How to Disconnect and Connect Slide Lock Type Connector
- How to Disconnect and Connect Connector with Lock to Pull
- How to Disconnect and Connect Connector with Lock to Push
- How to Disconnect and Connect Connector with Housing to Rotate
- How to Read the Codes for Electric Cable
- Explanation of Terms for Maintenance Standard
- Standard Tightening Torque Table
- Conversion Table
- Abbreviation List
- 01 Specifications
- Table of Contents
- Specifications
- Specification Drawing
- Specification Drawing: WA200-8E0
- Specifications
- Weight Table
- Fuel, Coolant, Lubricants (for European Union and Turkey)
- How to Use Fuel, Coolant and Lubricants by Ambient Temperature
- 10 Structure and Function
- Table of Contents
- Urea SCR System
- Layout Drawing of Urea SCR System
- Urea SCR System Diagram
- Function of Urea SCR System
- Function of DEF System
- Inducement Strategy
- Component Parts of Urea SCR System
- SCR Assembly
- DEF Tank
- DEF Pump
- DEF Injector
- DEF Hose
- DEF Tank Heating Valve
- Boot-up System
- Layout Drawing of Boot-up System
- System Operating Lamp System
- System Diagram of System Operating Lamp System
- Function of Operation Lamp System
- Battery Disconnect Switch
- Function of Battery Disconnect Switch
- Preheating System
- System Diagram of Preheating System
- Function of Automatic Preheating System
- Operation of Automatic Preheating System
- Function of Manual Preheating System
- Operation of Manual Preheating System
- Engine System
- Layout Drawing of Engine System
- Function of Engine System
- Engine Control System
- System Diagram of Engine Control
- Function of Engine Control System
- Operation of Engine Control System
- Automatic Idle Stop System
- Function of Automatic Idle Stop System
- Component Parts of Engine System
- Damper
- Turbocharger
- Crankcase Ventilation System
- Impactor (Filterless)
- Exhaust Throttle Valve
- KDPF
- Cooling System
- Layout Drawing of Cooling System
- Specifications of Cooling System
- Cooling Fan Control System
- System Diagram of Cooling Fan Control System
- Function of Cooling Fan Control System
- Component Parts of Cooling System
- Cooling Fan Motor
- Hydraulic Oil Cooler Bypass Valve
- Control System
- Layout Drawing of Control System
- Machine Monitor System
- System Diagram of Machine Monitor System
- Function of Machine Monitor System
- Rearview Monitor System
- System Diagram of Rearview Monitor System
- Function of Rearview Monitor System
- KOMTRAX System
- System Diagram of KOMTRAX System (Machine with Gateway Function Controller)
- Function of KOMTRAX System (Machine with Gateway Function Controller)
- Component Parts of Control System
- Machine Monitor
- Switch Panel
- Rearview Monitor
- Rearview Camera
- Gateway Function Controller
- Communication Terminal
- Monitor Controller
- HST Controller
- CAN Terminating Resistor
- Engine Controller
- Accelerator Pedal
- Hydraulic System
- Layout Drawing of Hydraulic System
- Component Parts of Hydraulic System
- Hydraulic Tank
- Hydraulic Oil Filter
- Steering, Work Equipment, Brake and Cooling Fan, and Transfer Lubrication Pump
- Control Valve
- Power Train System
- Layout Drawing of Power Train System
- Operation of Power Train System
- Directional Selector Switch Control Function
- HST Control System
- System Diagram of HST Control System
- Engine Overrun Prevention Function
- Neutralizer Function
- HST Charge System
- System Diagram of HST Charge System
- Function of HST Charge System
- HST Pump Control System
- System Diagram of HST Pump Control System
- Directional Selection Function
- Inching Control Function
- Travel Speed Adjustment Function (at Low Speed)
- HST Controller Gear Shift Control Function
- Gear Shift Function
- Gear Shift Display Function
- Travel Speed Adjustment Function
- Transfer Clutch Control Function
- HST System Protection Function
- Direction Protection Function
- HST Motor 1 Overrun Prevention Function 1
- HST Motor 1 Overrun Prevention Function 2
- Travel Speed Limitation Function
- Komatsu Traction Control System (KTCS)
- Komatsu Traction Control System (KTCS) Diagram
- Function of Komatsu Traction Control System (KTCS)
- Component Parts of Power Train System
- Drive Shaft
- HST Pump
- HST Charge Pump
- HST Motor
- Transfer
- Axle
- Torque Proportioning Differential
- Limited Slip Differential
- Final Drive
- Combination Switch
- Work Equipment System
- Layout Drawing of Work Equipment System
- Work Equipment Control System
- Work Equipment Lever Operation Function
- Work Equipment Lock System
- Work Equipment Lock System Diagram (Applicable Machine: 95001 to 95033)
- Work Equipment Lock System Diagram (Applicable Machine: 95034 and Up)
- Function of Work Equipment Lock System
- Bucket Positioner System
- Bucket Positioner System Diagram
- Function of Bucket Positioner System
- Operation of Bucket Positioner System
- Boom Kick-out System
- System Drawing of Boom Kick-out System
- Function of Boom Kick-out System
- Operation of Boom Kick-out System
- ECSS
- ECSS Diagram
- Function of ECSS
- Operation of ECSS
- Component Parts of Work Equipment System
- Work Equipment Lock Solenoid Valve
- Attachment EPC Solenoid Valve
- Pilot Circuit Accumulator
- ECSS Circuit Accumulator
- Multifunction Mono-Lever
- Multifunction Mono-Lever PPC Valve
- Quick Coupler Solenoid Valve
- Steering System
- Layout Drawing of Steering System
- Steering Column
- Structure of Steering Column
- Component Parts of Steering System
- Priority Valve
- Orbitrol Valve
- Cushion Valve
- 2-Way Restrictor Valve
- Secondary Steering Valve
- Brake System
- Layout Drawing of Brake System
- Parking Brake Control System
- System Diagram of Parking Brake Control System
- Operation of Parking Brake Control System
- Component Parts of Brake System
- Brake Circuit Accumulator Charge Valve
- Parking Brake Solenoid Valve
- Brake Circuit Accumulator
- Brake Valve
- Slack Adjuster
- Brake
- Parking Brake
- Parking Brake Cylinder
- Auto-Greasing System
- Layout Drawing of Auto-Greasing System
- Specifications of Auto-Greasing System
- Function of Auto-Greasing System
- Auto-Greasing System
- Undercarriage and Frame
- Frame, Axle Mount and Center Hinge Pin
- Structure of Frame, Axle Mount and Center Hinge Pin
- Function of Frame, Axle Mount and Center Hinge Pin
- Tires
- Features of Radial Tire When Compared with Bias Tire
- Structure of Radial Tire
- Function of Radial Tire
- Structure of Bias Tire
- Function of Bias Tire
- Work Equipment
- Structure of Work Equipment
- Structure of Bucket
- CAB Related Parts
- ROPS CAB
- Structure of ROPS CAB
- Function of ROPS CAB
- CAB Mount
- Structure of CAB Mount
- Function of CAB Mount
- 20 Standard Value Table
- Table of Contents
- Standard Value Table for Engine
- Standard Value Table for Engine: WA200-8E0
- Standard Value Table for Machine
- Standard Value Table for Machine: WA200-8E0
- Machine Posture and Procedures to Measure Performance
- 30 Testing and Adjusting
- Table of Contents
- Precautions Before Work
- Related Information on Testing and Adjusting
- Differences In Machine Monitor Symbols
- Tools for Testing and Adjusting
- Engine and Cooling System
- Examine Engine Speed
- How to Examine Engine Speed
- Examine Boost Pressure
- How to Examine Boost Pressure on Machine Monitor
- How to Examine Boost Pressure by Testing Tool
- Examine Exhaust Gas Temperature
- How to Examine Exhaust Gas Temperature
- Examine Exhaust Gas Color
- How to Examine Exhaust Gas Color with the Handy Smoke Checker
- How to Examine Exhaust Gas Color with Smoke Meter
- Examine and Adjust Valve Clearance
- How to Examine Valve Clearance
- How to Adjust Valve Clearance
- Examine Compression Pressure
- How to Examine Compression Pressure
- Examine Blowby Pressure
- How to Examine Blowby Pressure
- Examine Engine Oil Pressure
- How to Examine Engine Oil Pressure
- Examine Fuel Pressure
- How to Examine Fuel Pressure
- Examine Fuel Discharge, Return and Leakage
- How to Examine Fuel Discharge, Return, and Leakage
- Bleed Air from Fuel System
- How to Bleed Air from Fuel System
- Examine Fuel Circuit for Leakage
- How to Examine Fuel System for Leakage
- Handle Cylinder Cut-out Mode Operation
- Handle No-Injection Cranking Operation
- Examine KDPF, SCR and Muffler Stack for Looseness and Damage
- How to Examine KDPF, SCR and Muffler Stack for Looseness and Damage
- Examine Installed Condition of Cylinder Heads and Manifolds
- How to Examine Installed Condition of Cylinder Heads and Manifolds
- Examine Engine Piping for Damage and Looseness
- How to Examine Engine Piping for Damage and Looseness
- Examine and Adjust Air Conditioner Compressor Belt Tension
- How to Examine Air Conditioner Compressor Belt
- How to Adjust Air Conditioner Compressor Belt
- Examine Alternator Belt
- How to Examine Alternator Belt
- Examine Automatic Tensioner
- How to Examine Automatic Tensioner
- Correct Soot Accumulation Correction Value by Ash Influence
- How to Correct Soot Accumulation Correction Value by Ash Influence
- Examine SCR Related Functions
- Examine DEF Pump Raised Pressure
- Examine Injection Volume from DEF Injector
- Examine DEF Line Heater Relay 1
- Examine DEF Line Heater Relay 2
- Examine DEF Pump Heater Relay
- Examine DEF Tank Heater Valve
- Examine SCR Denitration Efficiency
- Clean DEF Tank
- Clean DEF Pump
- Power Train
- Examine and Adjust HST Oil Pressure
- How to Examine HST Oil Pressure
- How to Adjust HST Oil Pressure
- Examine the Control Pressure of Transfer Clutch
- How to Examine the Control Pressure of Transfer Clutch
- Examine Drive Shaft for Looseness, Backlash, and Damage
- How to Examine Drive Shaft for Looseness, Backlash, and Damage
- Steering System
- Examine Steering Wheel
- How to Examine Steering Wheel
- Examine and Adjust Steering Circuit Oil Pressure
- How to Examine Steering Circuit Oil Pressure
- How to Adjust Steering Circuit Oil Pressure
- Bleed Air from Steering Cylinder Circuit
- How to Bleed Air from Steering Cylinder Circuit
- Brake System
- Release Remained Pressure in Brake Accumulator Circuit
- How to Release Remained Pressure in Brake Accumulator Circuit
- Examine Wheel Brake Oil Pressure
- How to Examine Wheel Brake Oil Pressure
- Examine and Adjust Brake Accumulator Charge Pressure
- How to Examine Brake Accumulator Charge Pressure
- How to Adjust Brake Accumulator Charge Pressure
- Bleed Air from Brake Circuit
- How to Bleed Air from Brake Circuit
- Examine Brake Performance
- How to Examine Brake Performance
- Examine Brake Pedal
- How to Examine Brake Pedal
- Examine and Adjust Brake Pedal and Linkage
- How to Examine Brake Pedal and Linkage
- How to Adjust Brake Pedal and Linkage
- Examine Pressure Decrease of Wheel Brake
- How to Examine Pressure Decrease of Wheel Brake
- Examine Wear of Wheel Brake Disc
- How to Examine Wear of Wheel Brake Disc
- Examine Parking Brake Oil Pressure
- How to Examine Parking Brake Oil Pressure
- Examine Parking Brake Performance
- How to Examine Parking Brake Performance
- Release Parking Brake Manually
- How to Release Parking Brake Manually
- Hydraulic System
- Release Remained Pressure from Work Equipment Circuit
- How to Release Remained Pressure from Work Equipment Circuit
- Examine and Adjust Work Equipment Oil Pressure
- How to Examine Work Equipment Oil Pressure
- How to Adjust Work Equipment Oil Pressure
- Examine Work Equipment PPC Oil Pressure
- How to Examine Work Equipment PPC Oil Pressure
- Bleed Air from Work Equipment PPC Circuit
- How to Bleed Remaining Pressure from Work Equipment PPC Circuit
- Examine Cooling Fan Speed
- How to Examine Cooling Fan Speed
- Examine Cooling Fan Circuit Oil Pressure
- How to Examine Cooling Fan Circuit Oil Pressure
- Bleed Air from Cooling Fan Circuit
- How to Bleed Air from Cooling Fan Circuit
- Examine ECSS Accumulator Nitrogen Gas Pressure and Charge Accumulator with Nitrogen Gas
- How to Examine ECSS Accumulator Nitrogen Gas Pressure
- How to Charge ECSS Accumulator with Nitrogen Gas
- Work Equipment
- Examine and Adjust Bucket Positioner
- How to Examine Bucket Positioner
- How to Adjust Bucket Positioner
- CAB Related Parts
- Examine Directional Lever
- How to Examine Directional Lever
- Examine Multifunction Mono-Lever
- How to Examine Multifunction Mono-Lever
- Examine Accelerator Pedal
- How to Examine Accelerator Pedal
- Adjust Play of Operator Seat
- How to Adjust Play of Operator Seat
- Electrical System
- Set and Adjust Each Equipment
- Set and Operate Machine Monitor
- Operator Mode
- Function to Show Technician Identification Status Screen
- Function to Show Operator Identification Input Screen
- Examine Function by LCD (Liquid Crystal Display)
- Examine Function of Service Meter and Odometer
- How to Set Usage Limitation and Change Maintenance Password
- Service Mode
- How to Operate Service Mode
- How to See Pre-defined Monitoring Information
- How to Examine Self-Define Monitor Information
- Abnormality Record Menu
- How to See Maintenance Record
- Maintenance Mode Setting
- How to Set Phone Number Entry
- Default Menu
- Diagnostic Tests Menu
- Adjustment Menu
- No-Injection Cranking Operation
- KOMTRAX Settings Menu
- How to Show Service Message
- How to Start Up KOMTRAX System
- How to Stop Use of KOMTRAX System
- Adjust Rearview Camera Angle
- How to Adjust Rearview Camera Angle
- Set Region of Bluetooth(R) Compatible Radio
- How to Set Region of Bluetooth(R) Compatible Radio
- Handle Voltage Circuit of Engine Controller
- Handle Battery Disconnect Switch
- Examine Diodes
- How to Examine Diodes by Digital Tester
- How to Examine Diodes by Analog Tester
- Pm Clinic
- Pm Clinic Service
- Pm Clinic Check Sheet: WA200-8E0
- 40 Troubleshooting
- Table of Contents
- Precautions Before Work
- Related Information for Troubleshooting
- Precautions for Troubleshooting
- General Troubleshooting Points
- Troubleshooting Points for Urea SCR System
- Sequence of Events in Troubleshooting
- Checks Before Troubleshooting
- Inspection Procedure Before Troubleshooting
- Test in Accordance with Testing Procedure
- Examine Fuel Level and Type
- Examine for Impure Ingredient in Fuel
- Examine DEF Level and Type
- Examine Fuel Prefilter
- Examine Fuel Main Filter
- Examine Water Pump for Leakage
- Examine Engine Oil Level (Oil Quantity in Oil Pan) and Type
- Examine Coolant Level (Reservoir Tank)
- Examine Air Cleaner Clogging
- Clean Outer Element
- Replace Element
- Examine Hydraulic Oil Level
- Examine Hydraulic Oil Filter
- Examine the Oil Level in the Transfer Case
- Examine Oil Level in Front Axle Case
- Examine Oil Level in Rear Axle Case
- Bleed Air from Fuel System
- Bleed Air from Hydraulic System
- How to Examine Electric Equipment
- Preparation for Troubleshooting of Electrical System
- Procedure for Troubleshooting
- Symptom and Troubleshooting Numbers
- Information Shown in Troubleshooting Table
- How to Diagnose Wiring Harness for Open Circuit of Pressure Sensor System
- Connectors List
- Connector Layout
- Connector Contact Connection Table
- T-Branch Box and T-Branch Adapter Table
- Fuse Location Table
- Precautions When You Clean and Replace KDPF (KCSF and KDOC)
- Prepare Troubleshoot Machine Monitor
- Procedure to Make Harness Checker on Machine Monitor LCD Unit
- Prepare Short Circuit Electrical Connector (For Failure Codes [CA1883] and [CA3135])
- Failure Code Table
- Troubleshooting by Failure Code (Display of Code)
- Failure Code [2F00MA]
- Failure Code [2F00MB]
- Failure Code [2G42ZG]
- Failure Code [2G43ZG]
- Failure Code [6091NX]
- Failure Code [7RHYKA]
- Failure Code [7RHYKB]
- Failure Code [7RHYKY]
- Failure Code [879AKA]
- Failure Code [879AKB]
- Failure Code [879BKA]
- Failure Code [879BKB]
- Failure Code [879CKA]
- Failure Code [879CKB]
- Failure Code [879DKZ]
- Failure Code [879EMC]
- Failure Code [879FMC]
- Failure Code [989FN1]
- Failure Code [989L00]
- Failure Code [989M00]
- Failure Code [989N00]
- Failure Code [A1U0N3]
- Failure Code [A1U0N4]
- Failure Code [AB00KE]
- Failure Code [AB00KY]
- Failure Code [AQ10MB]
- Failure Code [AS00R2]
- Failure Code [AS00R3]
- Failure Code [AS00R4]
- Failure Code [AS00R5]
- Failure Code [AS00R6]
- Failure Code [AS00ZK]
- Failure Code [AS10KM]
- Failure Code [AS10NR]
- Failure Code [AS10NT]
- Failure Code [B@BAZG]
- Failure Code [B@BCNS]
- Failure Code [B@BCQA]
- Failure Code [B@BCZK]
- Failure Code [B@C6NS]
- Failure Code [B@CRNS]
- Failure Code [CA115]
- Failure Code [CA122]
- Failure Code [CA123]
- Failure Code [CA131]
- Failure Code [CA132]
- Failure Code [CA144]
- Failure Code [CA145]
- Failure Code [CA153]
- Failure Code [CA154]
- Failure Code [CA187]
- Failure Code [CA227]
- Failure Code [CA234]
- Failure Code [CA238]
- Failure Code [CA239]
- Failure Code [CA249]
- Failure Code [CA256]
- Failure Code [CA271]
- Failure Code [CA272]
- Failure Code [CA322]
- Failure Code [CA324]
- Failure Code [CA331]
- Failure Code [CA332]
- Failure Code [CA343]
- Failure Code [CA351]
- Failure Code [CA352]
- Failure Code [CA386]
- Failure Code [CA428]
- Failure Code [CA429]
- Failure Code [CA431]
- Failure Code [CA432]
- Failure Code [CA435]
- Failure Code [CA441]
- Failure Code [CA442]
- Failure Code [CA451]
- Failure Code [CA452]
- Failure Code [CA488]
- Failure Code [CA515]
- Failure Code [CA516]
- Failure Code [CA553]
- Failure Code [CA555]
- Failure Code [CA556]
- Failure Code [CA559]
- Failure Code [CA689]
- Failure Code [CA691]
- Failure Code [CA692]
- Failure Code [CA697]
- Failure Code [CA698]
- Failure Code [CA731]
- Failure Code [CA741]
- Failure Code [CA742]
- Failure Code [CA743]
- Failure Code [CA778]
- Failure Code [CA1117]
- Failure Code [CA1664]
- Failure Code [CA1669]
- Failure Code [CA1673]
- Failure Code [CA1677]
- Failure Code [CA1678]
- Failure Code [CA1682]
- Failure Code [CA1683]
- Failure Code [CA1684]
- Failure Code [CA1686]
- Failure Code [CA1695]
- Failure Code [CA1696]
- Failure Code [CA1712]
- Failure Code [CA1713]
- Failure Code [CA1714]
- Failure Code [CA1715]
- Failure Code [CA1776]
- Failure Code [CA1777]
- Failure Code [CA1843]
- Failure Code [CA1844]
- Failure Code [CA1879]
- Failure Code [CA1881]
- Failure Code [CA1883]
- Failure Code [CA1885]
- Failure Code [CA1887]
- Failure Code [CA1921]
- Failure Code [CA1922]
- Failure Code [CA1942]
- Failure Code [CA1993]
- Failure Code [CA2185]
- Failure Code [CA2186]
- Failure Code [CA2311]
- Failure Code [CA2373]
- Failure Code [CA2374]
- Failure Code [CA2554]
- Failure Code [CA2555]
- Failure Code [CA2556]
- Failure Code [CA2639]
- Failure Code [CA2771]
- Failure Code [CA2973]
- Failure Code [CA2976]
- Failure Code [CA3133]
- Failure Code [CA3134]
- Failure Code [CA3135]
- Failure Code [CA3142]
- Failure Code [CA3143]
- Failure Code [CA3144]
- Failure Code [CA3146]
- Failure Code [CA3147]
- Failure Code [CA3148]
- Failure Code [CA3151]
- Failure Code [CA3165]
- Failure Code [CA3229]
- Failure Code [CA3231]
- Failure Code [CA3232]
- Failure Code [CA3235]
- Failure Code [CA3239]
- Failure Code [CA3241]
- Failure Code [CA3242]
- Failure Code [CA3251]
- Failure Code [CA3253]
- Failure Code [CA3254]
- Failure Code [CA3255]
- Failure Code [CA3256]
- Failure Code [CA3311]
- Failure Code [CA3312]
- Failure Code [CA3313]
- Failure Code [CA3314]
- Failure Code [CA3315]
- Failure Code [CA3316]
- Failure Code [CA3317]
- Failure Code [CA3318]
- Failure Code [CA3319]
- Failure Code [CA3321]
- Failure Code [CA3322]
- Failure Code [CA3497]
- Failure Code [CA3498]
- Failure Code [CA3545]
- Failure Code [CA3547]
- Failure Code [CA3558]
- Failure Code [CA3559]
- Failure Code [CA3562]
- Failure Code [CA3563]
- Failure Code [CA3567]
- Failure Code [CA3568]
- Failure Code [CA3571]
- Failure Code [CA3572]
- Failure Code [CA3574]
- Failure Code [CA3575]
- Failure Code [CA3577]
- Failure Code [CA3578]
- Failure Code [CA3583]
- Failure Code [CA3596]
- Failure Code [CA3649]
- Failure Code [CA3681]
- Failure Code [CA3682]
- Failure Code [CA3713]
- Failure Code [CA3717]
- Failure Code [CA3718]
- Failure Code [CA3725]
- Failure Code [CA3741]
- Failure Code [CA3748]
- Failure Code [CA3866]
- Failure Code [CA3868]
- Failure Code [CA4151]
- Failure Code [CA4152]
- Failure Code [CA4155]
- Failure Code [CA4156]
- Failure Code [CA4157]
- Failure Code [CA4158]
- Failure Code [CA4159]
- Failure Code [CA4161]
- Failure Code [CA4162]
- Failure Code [CA4163]
- Failure Code [CA4164]
- Failure Code [CA4165]
- Failure Code [CA4166]
- Failure Code [CA4168]
- Failure Code [CA4169]
- Failure Code [CA4171]
- Failure Code [CA4249]
- Failure Code [CA4251]
- Failure Code [CA4259]
- Failure Code [CA4261]
- Failure Code [CA4277]
- Failure Code [CA4459]
- Failure Code [CA4461]
- Failure Code [CA4731]
- Failure Code [CA4732]
- Failure Code [CA4739]
- Failure Code [CA4768]
- Failure Code [CA4769]
- Failure Code [CA4842]
- Failure Code [CA4952]
- Failure Code [CA5115]
- Failure Code [CA5179]
- Failure Code [CA5181]
- Failure Code [CA5271]
- Failure Code [CA5272]
- Failure Code [CA5273]
- Failure Code [CA5274]
- Failure Code [CA5275]
- Failure Code [CA5276]
- Failure Code [CA5383]
- Failure Code [CA5631]
- Failure Code [CA5632]
- Failure Code [CA5655]
- Failure Code [CA5689]
- Failure Code [CA5715]
- Failure Code [CA5716]
- Failure Code [CA5838]
- Failure Code [CA5864]
- Failure Code [CA5865]
- Failure Code [CA5938]
- Failure Code [CA6771]
- Failure Code [D103KA]
- Failure Code [D103KB]
- Failure Code [D103KY]
- Failure Code [D103MC]
- Failure Code [D110L4]
- Failure Code [D160KA]
- Failure Code [D160KY]
- Failure Code [D191KA]
- Failure Code [D191KB]
- Failure Code [D191KY]
- Failure Code [D192KA]
- Failure Code [D192KB]
- Failure Code [D192KY]
- Failure Code [D19JKZ]
- Failure Code [D1B0KA]
- Failure Code [D1B0KB]
- Failure Code [D1B0KY]
- Failure Code [D1B0MC]
- Failure Code [D1E6KA]
- Failure Code [D1E6KB]
- Failure Code [D1E6KY]
- Failure Code [D5ZHKA]
- Failure Code [D5ZHKB]
- Failure Code [D5ZHL6]
- Failure Code [D811MC]
- Failure Code [D862KA]
- Failure Code [D8ALKA]
- Failure Code [D8ALKB]
- Failure Code [D8AQK4]
- Failure Code [D8AQKR]
- Failure Code [D8G1KT]
- Failure Code [D8G6KT]
- Failure Code [DAF0KT]
- Failure Code [DAF0MB]
- Failure Code [DAF0MC]
- Failure Code [DAF3KK]
- Failure Code [DAF8KB]
- Failure Code [DAFDKB]
- Failure Code [DAFGMC]
- Failure Code [DAFLKA]
- Failure Code [DAFLKB]
- Failure Code [DAFQKR]
- Failure Code [DAJ0KK]
- Failure Code [DAJ0KT]
- Failure Code [DAJ0MC]
- Failure Code [DAJ1KA]
- Failure Code [DAJ2KK]
- Failure Code [DAJ2KT]
- Failure Code [DAJ4KB]
- Failure Code [DAJ4KZ]
- Failure Code [DAJ5KX] (Applicable Machine: 95001 to 95033)
- Failure Code [DAJ5KX] (Applicable Machine: 95034 and Up)
- Failure Code [DAJ6KX] (Applicable Machine: 95001 to 95033)
- Failure Code [DAJ6KX] (Applicable Machine: 95034 and Up)
- Failure Code [DAJ9KQ]
- Failure Code [DAJLKA]
- Failure Code [DAJLKB]
- Failure Code [DAJQKR]
- Failure Code [DAJRKR]
- Failure Code [DAJRMA]
- Failure Code [DAZ9KQ]
- Failure Code [DAZQKR]
- Failure Code [DB2QKR]
- Failure Code [DB2RKR]
- Failure Code [DDAAL6]
- Failure Code [DDB6L4]
- Failure Code [DDD7KA]
- Failure Code [DDD7KY]
- Failure Code [DDE5MA]
- Failure Code [DDE7KA]
- Failure Code [DDE7KB]
- Failure Code [DDK3KA]
- Failure Code [DDK3KB]
- Failure Code [DDK6KA]
- Failure Code [DDK6KB]
- Failure Code [DDNRLD] (Applicable Machine: 95001 to 95033)
- Failure Code [DDNRLD] (Applicable Machine: 95034 and Up)
- Failure Code [DDS5L6]
- Failure Code [DF10KA]
- Failure Code [DF10KB]
- Failure Code [DGH1KX]
- Failure Code [DGR2KB]
- Failure Code [DGR2KZ]
- Failure Code [DHAAMA]
- Failure Code [DHACMA]
- Failure Code [DHH1KX]
- Failure Code [DHH1KY]
- Failure Code [DHTCL6]
- Failure Code [DJF1KA]
- Failure Code [DK55KA]
- Failure Code [DK55KY]
- Failure Code [DK55L5]
- Failure Code [DK5DKA] (Applicable Machine: 95001 to 95033)
- Failure Code [DK5DKA] (Applicable Machine: 95034 and Up)
- Failure Code [DK5DKY] (Applicable Machine: 95001 to 95033)
- Failure Code [DK5DKY] (Applicable Machine: 95034 and Up)
- Failure Code [DK5DL8] (Applicable Machine: 95001 to 95033)
- Failure Code [DK5DL8] (Applicable Machine: 95034 and Up)
- Failure Code [DK5EKA] (Applicable Machine: 95001 to 95033)
- Failure Code [DK5EKA] (Applicable Machine: 95034 and Up)
- Failure Code [DK5EKY] (Applicable Machine: 95001 to 95033)
- Failure Code [DK5EKY] (Applicable Machine: 95034 and Up)
- Failure Code [DLM3KA]
- Failure Code [DLM3LC]
- Failure Code [DLT3KX]
- Failure Code [DLT4KX]
- Failure Code [DLT4L0]
- Failure Code [DLT4LC]
- Failure Code [DPQ1KR]
- Failure Code [DPQ2KR]
- Failure Code [DPQ3KR]
- Failure Code [DSJ0KR]
- Failure Code [DT22KB]
- Failure Code [DV00KB]
- Failure Code [DW26KA]
- Failure Code [DW26KB]
- Failure Code [DW26KY]
- Failure Code [DW44KA]
- Failure Code [DW44KB]
- Failure Code [DW44KY]
- Failure Code [DWM1KA] (Applicable Machine: 95001 to 95033)
- Failure Code [DWM1KA] (Applicable Machine: 95034 and Up)
- Failure Code [DWM1KB] (Applicable Machine: 95001 to 95033)
- Failure Code [DWM1KB] (Applicable Machine: 95034 and Up)
- Failure Code [DWM1KY] (Applicable Machine: 95001 to 95033)
- Failure Code [DWM1KY] (Applicable Machine: 95034 and Up)
- Failure Code [DWN6KA]
- Failure Code [DWN6KB]
- Failure Code [DWN6KY]
- Failure Code [DWN7KA]
- Failure Code [DWN7KB]
- Failure Code [DWN7KY]
- Failure Code [DWN8KA]
- Failure Code [DWN8KB]
- Failure Code [DWN8KY]
- Failure Code [DWPBKA]
- Failure Code [DWPBKB]
- Failure Code [DWPBKY]
- Failure Code [DX19KA]
- Failure Code [DX19KB]
- Failure Code [DX19KY]
- Failure Code [DX20KA]
- Failure Code [DX20KB]
- Failure Code [DX20KY]
- Failure Code [DXH7KA]
- Failure Code [DXH7KB]
- Failure Code [DXH7KY]
- Failure Code [DXH8KA]
- Failure Code [DXH8KB]
- Failure Code [DXH8KY]
- Failure Code [DXHJKA]
- Failure Code [DXHJKB]
- Failure Code [DXHJKY]
- Failure Code [DXHKKA]
- Failure Code [DXHKKB]
- Failure Code [DXHKKY]
- Failure Code [F313KA]
- Failure Code [F313KB]
- Failure Code [F314KA]
- Failure Code [F314KB]
- Failure Code [F315KB]
- Failure Code [F315KY]
- Failure Code [F316KB]
- Failure Code [F316KY]
- Failure Code [F318KB]
- Failure Code [F318KY]
- Failure Code [F31AKB]
- Failure Code [F31AKY]
- Failure Code [F31BKB]
- Failure Code [F31BKY]
- Failure Code [F31CKB]
- Failure Code [F31CKY]
- Failure Code [F31DKB]
- Failure Code [F31DKY]
- Failure Code [F31EKB]
- Failure Code [F31EKY]
- Failure Code [FS10ZE]
- Failure Code [H2K0KA]
- Failure Code [H2K0KY]
- Failure Code [J141N1]
- Failure Code [LA00L3]
- Failure Code [M100N1]
- Failure Code [M400N1]
- Troubleshooting of Electrical System (E-Mode)
- Engine Does Not Start (Engine Does Not Crank)
- Manual Preheating System Does Not Operate
- Automatic Preheating System Does Not Operate
- While Preheating is in Operation, Preheating Monitor Does Not Come On
- The LCD Unit, LED Unit, and Meter Unit of the Machine Monitor Show Nothing
- LCD Unit on Machine Monitor Shows Nothing
- Backlight of LCD Unit on Machine Monitor is Abnormal (Backlight Goes Off or Flickers)
- LCD Screen on Machine Monitor Does Not Show Correctly
- Meter Unit Display on Machine Monitor is Abnormal
- Night Mode Lamp of Meter Unit on Machine Monitor is Abnormal
- LED Unit Lamp on Machine Monitor is Abnormal
- Night Mode Lamp of Switch Panel on Machine Monitor is Abnormal or Switches Do Not Operate Correctly
- Two Switches Operation of Switch Panel on Machine Monitor Does Not Operate
- Switch Panel Buzzer of Machine Monitor is Abnormal
- Some Items of Gauges and Caution Lamps on Machine Monitor are Not Shown Normally
- DEF Level is Not Shown Correctly
- Rearview Monitor Does Not Come On or Backlight Flickers
- Rearview Monitor Images are Not Shown Clearly
- Rearview Monitor Brightness Cannot be Adjusted
- Night Mode Lamp of Rearview Monitor is Abnormal
- Radiator Coolant Level Caution Lamp Does Not Come On
- Parking Brake Indicator Lamp Does Not Light When Parking Brake is Set to ON (Parking) Position
- Brake Oil Pressure Caution Lamp Does Not Come On When Front Brake Accumulator Oil Pressure is Low
- Brake Oil Pressure Caution Lamp Does Not Come On When Rear Brake Accumulator Oil Pressure is Low
- Indication of HST Oil Temperature Gauge Does Not Increase, or HST Oil Temperature Caution Lamp Does Not Come On
- Fuel Gauge Does Not Show Normally
- Seatbelt Caution Lamp Does Not Show Normally
- Alarm Buzzer Does Not Operate
- Alarm Buzzer Does Not Stop
- Setting Does Not Change While You Operate the Traction Control Switch
- The Bucket Positioner Does Not Work or Cannot be Released
- The Boom Kick-out Does Not Work or Cannot be Released
- Parking Brake Does Not Operate Even If It is Applied, or the Brake Drags in Forward or Reverse Travel When Parking Brake is Released
- Directional Selector (FNR) Switch Mode is Not Selected or Not Released
- Traction Level Does Not Show MAX When Max. Traction Switch is Turned on
- ECSS Function Cannot be Selected or Cannot be Released
- Horn Does Not Sound
- Horn Does Not Stop
- Headlamp, Clearance Lamp, and Tail Lamp Do Not Come On
- Clearance Lamp and Tail Lamp Do Not Come On or Go Out
- High and Low Beams of Headlamp Do Not Come On or Go Out
- Low Beam of Headlamp Does Not Come On or Go Out
- High Beam of Headlamp Does Not Come On or Go Out
- Front Working Lamp Does Not Come On or Go Out
- Rear Working Lamp Does Not Come On or Go Out
- Turn Signal Lamp and Hazard Lamp Do Not Come On or Go Off
- Turn Signal Lamp Does Not Come On or Go Out
- Hazard Lamp Does Not Come On or Go Out
- Brake Lamp Does Not Come On or Stays Lit
- Backup Lamp Does Not Come On or Stays Lit
- Backup Buzzer Does Not Sound or Continues to Sound
- Front Wiper Does Not Operate
- Rear Wiper Does Not Operate
- Window Washer Does Not Operate
- KOMTRAX System Does Not Operate Correctly
- Auto-Greasing Pump Display Shows [FCS]
- Auto-Greasing Pump Display Shows [FLL]
- Auto-Greasing System Does Not Operate or Stop
- Troubleshooting for Hydraulic and Mechanical Systems (H Mode)
- Information Shown in Troubleshooting Table (H-Mode)
- Failure Mode and Cause Table
- Machine Can Not Move Forward or Reverse
- Machine Can Not Travel FORWARD (Machine Travels REVERSE Normally)
- Machine Can Not Travel REVERSE (Machine Travels FORWARD Normally)
- Travel Speed of FORWARD Travel and REVERSE Travel is Slow, or Power is Low
- Forward Travel Speed is Slow or Power is Low (Machine Travels REVERSE Normally)
- REVERSE Travel Speed is Slow or Power is Low (Machine Travels FORWARD Normally)
- Engine Speed Drops Largely or Engine Stops
- Machine Does Not Turn
- Steering Wheel is Heavy to Operate
- Machine Sways or Large Shocks are Made While Machine Turns
- Machine Unintentionally Turns to One Side When Machine Travels
- Wheel Brakes Do Not Operate or are Weak
- Wheel Brakes are Not Released or Drag
- Parking Brake Does Not Operate or is Weak
- Parking Brake is Not Released or Drags
- Boom Does Not Rise
- Boom Moves Slow or Lacks Lifting Force
- Rising Boom Slows Down at Specified Height
- Lift Cylinders Can Not Hold Bucket on Ground
- Hydraulic Drift of Boom is Large
- Boom Moves Up and Down During Operation
- Bucket Does Not Tilt Back
- Bucket Moves Slow or Lacks Tilt-Back Force
- Bucket Slows Down During Tilt Back Operation
- Bucket Cylinder Does Not Hold Bucket on Ground
- Hydraulic Drift of Bucket is Large
- Bucket Tilts Back and Forth When You Carry Load (Work Equipment Valve is in Hold)
- Boom and Bucket Control Levers Do Not Move Smoothly and are Heavy to Move
- Engine Speed Drops Largely or Engine Stops When You Operate Work Equipment
- Large Shocks are Made When Work Equipment Starts to Move and Stops
- When Single Work Equipment is Released Hydraulically, Other Work Equipment Moves
- ECSS Does Not Operate and Machine Pitches and Bounces
- Fan Speed is Abnormal (Too High or Low, or Does Not Rotate)
- Unusual Noise is Heard from Around Fan
- Troubleshooting of Engine (S-Mode)
- Information Shown in Troubleshooting Table (S-Mode)
- Engine Does Not Crank When Starting Switch is Turned to Start Position
- Engine Cranks but No Exhaust Smoke Comes Out
- Fuel is Sprayed but Engine Does Not Start (Misfiring: Engine Cranks but Does Not Start)
- Engine Startability is Unsatisfactory
- Engine Does Not Pick Up Smoothly
- Engine Stops During Operation
- Engine Does Not Rotate Smoothly
- Engine Lacks Output (or Lacks Power)
- Exhaust Color is Black (KDPF Becomes Clogged in Short Time)
- Engine Oil Consumption is Excessive
- Engine Oil Becomes Dirty Quickly
- Fuel Consumption is Excessive
- Oil is in Coolant (or Coolant Spurts Back or Coolant Level Goes Down)
- Engine Oil Pressure Drops
- Fuel Mixes Into Engine Oil
- Water Mixes Into Engine Oil (Milky)
- Coolant Temperature Increases Too High (Overheat)
- Unusual Noise is Heard
- Vibration is Excessive
- Air Cannot be Bled from Fuel Circuit
- Active Regeneration is Done Frequently
- Active Regeneration Continues Long
- White Smoke is Exhausted During Active Regeneration
- DEF Consumption is Excessive
- There is an Unusual Smell (Irritating Odor)
- Foreign Materials Enter DEF (DEF Increases)
- Troubleshooting for Auto-Greasing System
- Outline of Failure Display
- Troubleshooting for FCS
- Replacement of Pump Element
- Troubleshooting for Grease Supply System
- Replace Auto-Greasing Controller
- Assembly procedure when disassembled in troubleshooting
- 50 Disassembly and Assembly
- Table of Contents
- Precautions Before Work
- Related Information on Disassembly and Assembly
- How to Read This Manual
- Coating Materials List
- Special Tool List
- Sketches of Special Tools
- Prepare
- Drain and Add Coolant
- How to Drain Coolant
- How to Add Coolant
- Drain and Add Hydraulic Oil
- How to Drain Hydraulic Oil
- How to Add Hydraulic Oil
- Drain and Add Fuel
- How to Drain Fuel
- How to Add Fuel
- Collect and Refill Refrigerant
- How to Collect Refrigerant
- How to Refill Refrigerant
- Engine and Cooling System
- Remove and Install Supply Pump Assembly
- How to Remove Supply Pump Assembly
- How to Install Supply Pump Assembly
- Remove and Install Injector Assembly
- How to Remove Injector Assembly
- How to Install Injector Assembly
- Remove and Install Cylinder Head Assembly
- How to Remove Cylinder Head Assembly
- How to Install Cylinder Head Assembly
- Remove and Install Starter Assembly
- How to Remove Starting Motor Assembly
- How to Install Starting Motor Assembly
- Remove and Install Air Conditioner Compressor Belt
- How to Remove Air Conditioner Compressor Belt
- How to Install Air Conditioner Compressor Belt
- Remove and Install Alternator Belt
- How to Remove Alternator Belt
- How to Install Alternator Belt
- Remove and Install Alternator Assembly
- How to Remove Alternator Assembly
- How to Install Alternator Assembly
- Remove and Install Automatic Tensioner
- How to Remove Auto-Tensioner
- How to Install Auto-Tensioner
- Remove and Install Radiator Assembly
- How to Remove Radiator Assembly
- How to Install Radiator Assembly
- Remove and Install Cooling Fan and Fan Motor Assembly
- How to Remove Cooling Fan Motor Assembly
- How to Install Cooling Fan Motor Assembly
- Remove and Install Hydraulic Oil Cooler Assembly
- How to Remove Hydraulic Oil Cooler Assembly
- How to Install Hydraulic Oil Cooler Assembly
- Remove and Install Aftercooler Assembly
- How to Remove Aftercooler Assembly
- How to Install Aftercooler Assembly
- Remove and Install Engine Assembly
- How to Remove Engine Assembly
- How to Install Engine Assembly
- Remove and Install Engine Front Oil Seal
- How to Remove Engine Front Oil Seal
- How to Install Engine Front Oil Seal
- Remove and Install Engine Rear Oil Seal
- How to Remove Engine Rear Oil Seal
- How to Install Engine Rear Oil Seal
- Remove and Install Engine Hood Assembly
- How to Remove Engine Hood Assembly
- How to Install Engine Hood Assembly
- Remove and Install Bellows Pipe Assembly
- How to Remove Bellows Pipe Assembly
- How to Install Bellows Pipe Assembly
- Remove and Install Fuel Tank Assembly
- How to Remove Fuel Tank Assembly
- How to Install Fuel Tank Assembly
- Remove and Install DEF Tank Assembly
- How to Remove DEF Tank Assembly
- How to Install DEF Tank Assembly
- Remove and Install DEF Tank Sensor Flange Assembly
- How to Remove DEF Tank Sensor Flange Assembly
- How to Install DEF Tank Sensor Flange Assembly
- Remove and Install DEF Tank Sensor
- How to Remove DEF Tank Sensor
- How to Install DEF Tank Sensor
- Remove and Install DEF Tank Strainer
- How to Remove DEF Tank Strainer
- How to Install DEF Tank Strainer
- Remove and Install KDPF Assembly
- How to Remove KDPF Assembly
- How to Install KDPF Assembly
- Disassemble and Assemble KDPF Assembly
- How to Disassemble KDPF Assembly
- How to Assemble KDPF Assembly
- Remove and Install SCR Assembly
- How to Remove SCR Assembly
- How to Install SCR Assembly
- Remove and Install KDPF and SCR Assembly
- How to Remove KDPF and SCR Assembly
- How to Install KDPF and SCR Assembly
- Remove and Install Exhaust Throttle Valve
- How to Remove Exhaust Throttle Valve
- How to Install Exhaust Throttle Valve
- Remove and Install DEF Injector
- How to Remove DEF Injector
- How to Install DEF Injector
- Remove and Install DEF Pump
- How to Remove DEF Pump
- How to Install DEF Pump
- Remove and Install DEF Hose
- How to Remove DEF Hose
- How to Install DEF Hose
- Remove and Install Air Cleaner Assembly
- How to Remove Air Cleaner Assembly
- How to Install Air Cleaner Assembly
- Remove and Install Air Conditioner Compressor Assembly
- How to Remove Air Conditioner Compressor Assembly
- How to Install Air Conditioner Compressor Assembly
- Remove and Install Air Conditioner Condenser Assembly
- How to Remove Air Conditioner Condenser Assembly
- How to Install Air Conditioner Condenser Assembly
- Remove and Install Oil Catch Tank
- How to Remove Oil Catch Tank
- How to Install Oil Catch Tank
- Remove and Install Exhaust Pipe Cover
- How to Remove Exhaust Pipe Cover
- How to Install Exhaust Pipe Cover
- Power Train
- Remove and Install HST Pump Assembly, Steering, Work Equipment, Brake and Cooling Fan, and Transfer Lubrication Pump Assembly
- How to Remove HST Pump Assembly, Steering, Work Equipment, Brake and Cooling Fan, and Transfer Lubrication Pump Assembly
- How to Install HST Pump Assembly, Steering, Work Equipment, Brake and Cooling Fan, and Transfer Lubrication Pump Assembly
- Remove and Install HST Motor 1 Assembly
- How to Remove HST Motor 1 Assembly
- How to Install HST Motor 1 Assembly
- Remove and Install HST Motor 2 Assembly
- How to Remove HST Motor 2 Assembly
- How to Install HST Motor 2 Assembly
- Remove and Install Transfer Assembly
- How to Remove Transfer Assembly
- How to Install Transfer Assembly
- Disassemble and Assemble Transfer Assembly
- How to Disassemble Transfer Assembly
- How to Assemble Transfer Assembly
- Remove and Install Parking Brake Assembly
- How to Remove Parking Brake Assembly
- How to Install Parking Brake Assembly
- Remove and Install Parking Brake Cylinder Assembly
- How to Remove Parking Brake Cylinder Assembly
- How to Install Parking Brake Cylinder Assembly
- Disassemble and Assemble Parking Brake Assembly
- How to Disassemble Parking Brake Assembly
- How to Assemble Parking Brake Assembly
- Remove and Install Front Axle Assembly
- How to Remove Front Axle Assembly
- How to Install Front Axle Assembly
- Remove and Install Rear Axle Assembly
- How to Remove Rear Axle Assembly
- How to Install Rear Axle Assembly
- Disassemble and Assemble Axle Housing Assembly
- How to Disassemble Axle Housing Assembly
- How to Assemble Axle Housing Assembly
- Disassemble and Assemble Differential Assembly
- How to Disassemble Differential Assembly
- How to Assemble Differential Assembly
- Undercarriage and Frame
- Remove and Install Center Hinge Pin
- How to Remove Center Hinge Pin
- How to Install Center Hinge Pin
- Remove and Install Counterweight Assembly
- How to Remove Counterweight Assembly
- How to Install Counterweight Assembly
- Hydraulic System
- Remove and Install Hydraulic Tank Assembly
- How to Remove Hydraulic Tank Assembly
- How to Install Hydraulic Tank Assembly
- Remove and Install Control Valve Assembly
- How to Remove Control Valve Assembly
- How to Install Control Valve Assembly
- Disassemble and Assemble Hydraulic Cylinder Assembly
- How to Disassemble Hydraulic Cylinder Assembly
- How to Assemble Hydraulic Cylinder Assembly
- Work Equipment
- Remove and Install Work Equipment Assembly
- How to Remove Work Equipment Assembly
- How to Install Work Equipment Assembly
- CAB Related Parts
- Remove and Install Operator Cab Assembly
- How to Remove Operator Cab Assembly
- How to Install Operator Cab Assembly
- Remove and Install Operator Cab Glass (Adhered Glass)
- How to Remove Operator Cab Glass (Adhered Glass)
- How to Install Operator Cab Glass (Adhered Glass)
- Remove and Install Air Conditioner Unit Assembly
- How to Remove Air Conditioner Unit Assembly
- How to Install Air Conditioner Unit Assembly
- Remove and Install Operator Seat Assembly
- How to Remove Operator Seat Assembly
- How to Install Operator Seat Assembly
- How to Remove and Install Seat Belt
- How to Remove Seat Belt
- How to Install Seat Belt
- Electrical System
- Remove and Install Engine Controller Assembly
- How to Remove Engine Controller Assembly
- How to Install Engine Controller Assembly
- Remove and Install HST Controller Assembly
- How to Remove HST Controller Assembly
- How to Install HST Controller Assembly
- Remove and Install Air Conditioner Controller Assembly
- How to Remove Air Conditioner Controller Assembly
- How to Install Air Conditioner Controller Assembly
- Remove and Install Monitor Controller Assembly
- How to Remove Monitor Controller Assembly
- How to Install Monitor Controller Assembly
- Remove and Install Machine Monitor Assembly
- How to Remove Machine Monitor Assembly
- How to Install Machine Monitor Assembly
- Remove and Install Intake Manifold Pressure and Temperature Sensor
- How to Remove Intake Manifold Pressure and Temperature Sensor
- How to Install Intake Manifold Pressure and Temperature Sensor
- Remove and Install KDPF Temperature Sensor
- How to Remove KDPF Temperature Sensor
- How to Install KDPF Temperature Sensor
- Remove and Install KDPF Differential Pressure Sensor
- How to Remove KDPF Differential Pressure Sensor
- How to Install KDPF Differential Pressure Sensor
- Remove and Install SCR Temperature Sensor
- How to Remove SCR Temperature Sensor
- How to Install SCR Temperature Sensor
- Remove and Install SCR Outlet NOx Sensor
- How to Remove SCR Outlet NOx Sensor
- How to Install SCR Outlet NOx Sensor
- Remove and Install Gateway Function Controller
- How to Remove Gateway Function Controller
- How to Install Gateway Function Controller
- Remove and Install Communication Terminal
- How to Remove Communication Terminal
- How to Install Communication Terminal
- 60 Maintenance Standard
- Table of Contents
- Engine and Cooling System
- Maintenance Standard for Engine Mount
- Maintenance Standard for Damper
- Maintenance Standard for Cooling Fan Motor
- Power Train
- Maintenance Standard for Drive Shaft
- Maintenance Standard for Transfer
- Maintenance Standard for Transfer Mount
- Maintenance Standard for Front Axle
- Maintenance Standard for Rear Axle
- Maintenance Standard for Front Torque Proportioning Differential
- Maintenance Standard for Rear Torque Proportioning Differential
- Maintenance Standard for Limited Slip Differential
- Maintenance Standard for Front Final Drive
- Maintenance Standard for Rear Final Drive
- Steering System
- Maintenance Standard for Steering Column
- Maintenance Standard for Priority Valve
- Maintenance Standard for Steering Cylinder
- Maintenance Standard for Secondary Steering Valve
- Brake System
- Maintenance Standard for Brake Circuit Accumulator Charge Valve
- Maintenance Standard for Slack Adjuster
- Maintenance Standard for Front Brake
- Maintenance Standard for Rear Brake
- Maintenance Standard for Parking Brake
- Undercarriage and Frame
- Maintenance Standard for Frame, Axle Mount and Center Hinge Pin
- Hydraulic System
- Maintenance Standard for Hydraulic Tank
- Maintenance Standard for Steering, Work Equipment, Brake and Cooling Fan, and Transfer Lubrication Pump
- Maintenance Standard for Control Valve
- Maintenance Standard for Multifunction Mono-Lever PPC Valve
- Maintenance Standard for Attachment EPC Solenoid Valve
- Work Equipment
- Maintenance Standard for Work Equipment Linkage
- Maintenance Standard for Bucket
- Maintenance Standard for Lift Cylinder
- Maintenance Standard for Bucket Cylinder
- Maintenance Standard for Coupler Plunger
- CAB Related Parts
- Maintenance Standard for CAB Mount
- 80 Others
- Table of Contents
- Precautions Before Work
- Air Conditioner System
- Precautions for Refrigerant
- Air Conditioner Component
- Specifications of Air Conditioner
- Structure and Function of Refrigeration Cycle
- Outline of Refrigeration Cycle
- Component Parts of Air Conditioner System
- Air Conditioner Unit
- Configuration Diagram of Air Conditioner Unit
- Function of Air Conditioner Unit
- Component Parts of Air Conditioner Unit
- Function of Evaporator as Air Conditioner Unit Component
- Function of Inside Air Temperature Sensor as Air Conditioner Unit Component
- Function of Blower Amplifier as Air Conditioner Unit Component
- Function of Blower OFF Relay as Air Conditioner Unit Component
- Function of Compressor Clutch Relay as Air Conditioner Unit Component
- Function of Heater Core as Air Conditioner Unit Component
- Function of Evaporator Temperature Sensor as Air Conditioner Unit Component
- Function of Servo Motor as Air Conditioner Unit Component
- Function of Expansion Valve as Air Conditioner Unit Component
- Function of Dual Pressure Switch
- Air Conditioner Controller
- Structure of Air Conditioner Controller
- Compressor
- Structure of Compressor
- Specifications of Compressor
- Function of Compressor
- Condenser
- Structure of Condenser
- Specifications of Condenser
- Function of Condenser
- Receiver Drier
- Structure of Receiver Dryer
- Specifications of Receiver Dryer
- Function of Receiver Dryer
- Air Conditioner Related Sensors
- Function of Sunlight Sensor
- Function of Outside Air Temperature Sensor
- Explanation of Procedure for Test of and Troubleshooting of Air Conditioner
- Circuit Diagram and Configuration of Connector Pins of Air Conditioner
- System Diagram of Air Conditioner
- Input and Output Signals of Air Conditioner Controller
- Function of Air Conditioner Controller
- Locations of Air Conditioner Parts and Layout of Connectors
- Examine Air Conditioner with Self-Diagnosis Function
- Open the Electrical System Abnormality Record Screen in Service Mode of Machine Monitor
- Examine Temperature Control Function
- How to Examine Temperature Control Function
- Examine Vent (Mode) Changeover
- How to Examine Vent (Mode) Changeover
- Examine Fresh/Recirc Air Changeover
- How to Examine Fresh/Recirc Air Changeover
- Examine Evaporator Temperature Sensor
- Examine Relay
- Air Conditioner Troubleshooting Chart 1
- Air Conditioner Troubleshooting Chart 2
- Failure Code [879AKA]
- Failure Code [879AKB]
- Failure Code [879BKA]
- Failure Code [879BKB]
- Failure Code [879CKA]
- Failure Code [879CKB]
- Failure Code [879DKZ]
- Failure Code [879EMC]
- Failure Code [879FMC]
- Troubleshooting for Power Supply System (Air Conditioner Does Not Operate)
- Troubleshooting for Compressor and Refrigerant System (Air is Not Cooled)
- Troubleshooting for Blower Motor System (No Air Comes Out or Air Flow is Abnormal)
- Troubleshooting for Fresh/Recirc Air Changeover
- Troubleshooting by Gauge Pressure
- Connect Service Tool
- How to Connect Service Tool
- Precautions for Disconnection and Connection of Air Conditioner Piping
- Handle Compressor Oil
- 90 Circuit Diagrams
- Table of Contents
- How to Read the Codes for Electric Cable
- Hydraulic Circuit Diagram
- Symbols Used in Hydraulic Circuit Diagram
- Hydraulic Circuit Diagram (1/2)
- Hydraulic Circuit Diagram (2/2)
- Electrical Circuit Diagram
- Symbols Used in Electric Circuit Diagram
- Electrical Circuit Diagram of Machine (Applicable Machine: 95001 to 95033) (1/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95001 to 95033) (2/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95001 to 95033) (3/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95001 to 95033) (4/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95001 to 95033) (5/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95001 to 95033) (6/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95001 to 95033) (7/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95001 to 95033) (8/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95001 to 95033) (9/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95001 to 95033) (10/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95001 to 95033) (11/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95001 to 95033) (12/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95001 to 95033) (13/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95034 and Up) (1/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95034 and Up) (2/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95034 and Up) (3/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95034 and Up) (4/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95034 and Up) (5/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95034 and Up) (6/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95034 and Up) (7/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95034 and Up) (8/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95034 and Up) (9/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95034 and Up) (10/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95034 and Up) (11/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95034 and Up) (12/13)
- Electrical Circuit Diagram of Machine (Applicable Machine: 95034 and Up) (13/13)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95001 to 95033) (1/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95001 to 95033) (2/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95001 to 95033) (3/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95001 to 95033) (4/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95001 to 95033) (5/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95001 to 95033) (6/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95001 to 95033) (7/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95001 to 95033) (8/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95001 to 95033) (9/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95001 to 95033) (10/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95034 and Up) (1/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95034 and Up) (2/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95034 and Up) (3/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95034 and Up) (4/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95034 and Up) (5/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95034 and Up) (6/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95034 and Up) (7/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95034 and Up) (8/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95034 and Up) (9/10)
- Electrical Circuit Diagram of Floor (Applicable Machine: 95034 and Up) (10/10)
- Index
Komatsu
