Komatsu PC138USLC-11 Crawler Excavator Shop Manual (SEN06589-CK) (SN C30001-UP)
The Komatsu PC138USLC-11 Crawler Excavator is a tight-tail, mid-size machine that usually works in street work, utilities, and cramped job sites where you still need real digging power. The Komatsu PC138USLC-11 Crawler Excavator Shop Manual (SEN06589-CK) is what shop mechanics and field techs reach for when something’s broken, not just for daily checks. People buy this kind of manual when they’re planning engine, hydraulic, or swing/undercarriage repairs and don’t want to guess their way through it. If you’re trying to save dealer labor rates and keep the machine earning, this is the type of book you want.
What this manual helps you do
- Trace hydraulic faults in the boom, arm, bucket, and travel circuits using the proper test points and flow/pressure checks.
- Diagnose engine and fuel system issues with step-by-step troubleshooting trees and wiring information.
- Follow correct disassembly and reassembly sequences for major components like final drives, swing machinery, and cylinders.
- Check and adjust control systems, including pilot controls, travel functions, and work mode settings, so the machine behaves properly.
- Verify sensor, switch, and ECU-related problems with electrical diagrams and guided test procedures before you start throwing parts at it.
Who this is for
This is aimed at shop mechanics, field service techs, and fleet maintenance managers who actually turn wrenches or direct repairs. If you’re just operating the excavator and want basic controls and daily service points, you’d be better off with the Operation & Maintenance manual instead.
FAQ
Q: Is this a searchable PDF I can print from?
A: Yes, it’s a PDF you can view on a laptop or tablet, search by keyword, and print specific pages for use in the shop.
Q: Does it go deep enough for full component rebuilds?
A: These shop manuals usually cover diagnostic procedures, teardown, inspection, and reassembly steps for workshop-level repairs on this model.
Q: How do I know if it matches my machine’s exact version?
A: This manual is for the Komatsu PC138USLC-11 series; if your ID plate says PC138USLC-11, this is more or less the right shop manual, and you can match by the SEN06589-CK reference.
Bottom line: If you’re repairing or diagnosing a Komatsu PC138USLC-11 in a shop or field setting, grab this; if you only need operating instructions and daily service info, keep looking for the operator’s/maintenance book instead.
📘 Show Index
Komatsu PC138USLC-11 Crawler Excavator Shop Manual (SEN06589-CK) (SN C30001-UP) Index:
- 00 Index and Foreword
- Index
- Abbreviation List
- Foreword, Safety, Basic Information
- How to Read the Shop Manual
- Safety Notice for Operation
- Precautions to Prevent Fire
- Procedures If Fire Occurs
- Precautions for Disposing of Waste Materials
- Engine Technology to Conform Exhaust Gas Emission
- Precautions for DEF
- General Character and Precautions for Handling
- Precautions for Adding
- Precautions for Storage
- Precautions for Fire Hazard and Leakage
- Other Precautions
- Store DEF
- Precautions When You Handle Hydraulic Equipment
- Precautions When You Disconnect and Connect Pipings
- Precautions When You Handle Electrical Equipment
- Precautions When You Handle Fuel System Equipment
- Precautions When You Handle Intake System Equipment
- Practical Use of KOMTRAX
- Disconnect and Connect Push-Pull Type Coupler
- How to Disconnect and Connect Type 1 Push-Pull Type Coupler
- How to Disconnect and Connect Type 2 Push-Pull Type Coupler
- How to Disconnect and Connect Type 3 Push-Pull Type Coupler
- Precautions for Disconnection and Connection of Connectors
- How to Disconnect and Connect Deutsch Connector
- How to Disconnect and Connect Slide Lock Type Connector
- How to Disconnect and Connect Connector with Lock to Pull
- How to Disconnect and Connect Connector with Lock to Push
- How to Disconnect and Connect Connector with Housing to Rotate
- How to Read the Codes for Electric Cable
- Explanation of Terms for Maintenance Standard
- Standard Tightening Torque Table
- Conversion Table
- 01 Specifications
- Table of Contents
- Abbreviation List
- Specifications
- Specification Drawing
- Specification Drawing PC138USLC-11
- Working Range Drawings
- Working Range Drawings PC138USLC-11
- Specifications
- Specifications PC138USLC-11
- Weight Table
- Weight Table PC138USLC-11
- Table of Fuel, Coolant, and Lubricants
- 10 Structure and Function
- Table of Contents
- Abbreviation List
- Urea SCR System
- Layout Drawing of Urea SCR System
- Urea SCR System Diagram
- Function of Urea SCR System
- Function of DEF System (Applicable Machine: 50001 to 62010)
- Function of DEF System (Serial No.:62011 and up)
- Inducement Strategy
- Function that Calls for Attention of the Operator for Urea SCR System to Stay Functional
- Component Parts of Urea SCR System
- DEF Mixing Tube
- SCR Assembly
- DEF Tank
- DEF Pump
- DEF Injector
- DEF Hose
- DEF Tank Heating Valve
- Boot-up System
- Layout Drawing of Boot-Up System (Serial No.: 50001 to 62010)
- Layout Drawing of Boot-Up System (Serial No.:62011 and up)
- System Operating Lamp System
- System Diagram of System Operating Lamp System (Machine with KOMTRAX Terminal)
- System Diagram of System Operating Lamp System (Machine with Gateway Function Controller)
- Function of System Operating Lamp System (Machine with KOMTRAX Terminal)
- Function of System Operating Lamp System (Machine with Gateway Function Controller) (Serial No.: 50001 to 62010)
- Function of System Operating Lamp System (Machine with Gateway Function Controller) (Serial No.: 62011 and Up)
- Battery Disconnect Switch
- Function of Battery Disconnect Switch (Applicable Machine: 50001 to 62010)
- Function of Battery Disconnect Switch (Serial No.:62011 and up)
- Engine System
- Layout Drawing of Engine System
- Engine Control System
- System Diagram of Engine Control System (Machine with KOMTRAX Terminal)
- System Diagram of Engine Control System (Machine with Gateway Function Controller)
- Function of Engine Control System (Machine with KOMTRAX Terminal)
- Function of Engine Control System (Machine with Gateway Function Controller)
- Auto-Deceleration System
- System Diagram of Auto-Deceleration System
- Function of Auto-Deceleration System
- Operation of Auto-Deceleration System
- Engine Automatic Warm-up System
- System Diagram of Engine Automatic Warm-up System
- Function of Engine Automatic Warm-up System
- Overheat Prevention System
- Function of Overheat Prevention System
- Turbocharger Protection System
- Function of Turbocharger Protection System
- Automatic Idle Stop System
- Automatic Idle Stop System Diagram (Machine with KOMTRAX Terminal)
- System Diagram of Automatic Idle Stop System (Machine with Gateway Function Controller)
- Function of Automatic Idle Stop System
- Component Parts of Engine System
- PTO
- Variable Flow Turbocharger
- EGR System
- EGR Valve
- EGR Cooler
- KCCV System
- KCCV Ventilator
- Exhaust Throttle Valve
- KDOC
- Cooling System
- Layout Drawing of Cooling System
- Specifications of Cooling System
- Control System
- Layout Drawing of Control System (Machine with KOMTRAX Terminal)
- Layout Drawing of Control System (Machine with Gateway Function Controller)
- Machine Monitor System
- System Diagram of Machine Monitor System (Machine with KOMTRAX Terminal)
- System Diagram of Machine Monitor System (Machine with Gateway Function Controller)
- Function of Machine Monitor System
- KomVision System
- Layout Drawing of KomVision System
- System Diagram of KomVision System
- Function of KomVision System
- KOMTRAX System
- KOMTRAX System Diagram (Machine with KOMTRAX Terminal)
- System Diagram of KOMTRAX System (Machine with Gateway Function Controller)
- Function of KOMTRAX System
- Component Parts of Control System
- Machine Monitor
- KomVision Controller
- KomVision Camera
- KOMTRAX Terminal
- Gateway Function Controller
- Communication Terminal
- Pump Controller
- Resistor for PC-EPC Valve
- CAN Terminating Resistor
- Engine Controller
- Fuel Control Dial
- Hydraulic System
- Layout Drawing of Hydraulic System
- CLSS
- Structure of CLSS
- Function of CLSS
- Engine and Pump Combined Control System
- Engine and Pump Combined Control System Diagram
- Function of Engine and Pump Combined Control System
- Component Parts of Hydraulic System
- Hydraulic Tank
- Main Pump
- Control Valve
- Work Equipment System
- Layout Drawing of Work Equipment System
- Structure of Valve Control
- PPC Lock System
- System Diagram of PPC Lock
- Function of PPC Lock System
- Work Equipment and Travel Automatic Lock System
- System Diagram of Lock Lever Automatic Lock System
- Function of Work Equipment and Travel Automatic Lock System
- Operation of Lock Lever Automatic Lock System
- Attachment Oil Flow Adjuster System
- Attachment Oil Flow Adjuster System Diagram
- Function of Attachment Oil Flow Adjuster System
- Tool Control System
- Tool Control System Diagram
- Component Parts of Work Equipment System
- Work Equipment and Swing PPC Valve
- 1st-Line Attachment PPC Valve (with EPC Valve)
- Blade PPC Valve
- Solenoid Valve
- Variable Back Pressure Solenoid Valve
- Multi-Control Valve
- Arm Dump Quick Return Valve
- 1st-Line Attachment Variable Relief Valve
- Pilot Circuit Accumulator
- Attachment Circuit Accumulator (For Low Pressure Circuit)
- Swing System
- Layout Drawing of Swing System
- Swing Control System Diagram
- Function of Swing Control System
- Component Parts of Swing System
- Swing Motor
- Swing Machinery
- Swing Circle
- Travel System
- Layout Drawing of Travel System
- System Diagram of Travel Control System
- Function of Travel Control System
- Component Parts of Travel System
- Travel Motor
- Travel PPC Valve
- Center Swivel Joint
- Undercarriage and Frame
- Layout Drawing of Undercarriage
- Specifications of Undercarriage
- Idler Cushion
- Structure of Idler Cushion
- Specifications of Idler Cushion
- Work Equipment
- Structure of Work Equipment
- Function of Work Equipment
- Work Equipment Clearance Adjustment Shim
- Function of Work Equipment Clearance Adjustment Shim
- Bucket Clearance Adjustment Shim
- Function of Bucket Clearance Adjustment Shim
- CAB Related Parts
- ROPS CAB
- Structure of ROPS CAB (Machine with KOMTRAX Terminal)
- Structure of ROPS CAB (Machine with Gateway Function Controller)
- Function of ROPS CAB
- CAB Mount
- Structure of CAB Mount
- Function of CAB Mount
- Remove Wiring Harness Out of Cab
- 20 Standard Value Table
- Table of Contents
- Abbreviation List
- Standard Value Table for Engine
- Standard Value Table for Engine: PC138USLC-11
- Standard Value Table for Machine
- Standard Value Table for Machine: PC138USLC-11
- Machine Posture and Procedures to Measure Performance
- 30 Testing and Adjusting
- Table of Contents
- Precautions Before Work
- Abbreviation List
- Related Information on Testing and Adjusting
- Differences In Machine Monitor Symbols
- Tools for Testing and Adjusting
- Sketch of Tools for Testing and Adjusting
- Engine and Cooling System
- Examine Engine Speed
- How to Examine Engine Speed
- Examine Exhaust Gas Color
- How to Examine Exhaust Gas Color with the Handy Smoke Checker
- How to Examine Exhaust Gas Color with Smoke Meter
- Examine Mass Air Flow and Temperature Sensor
- How to Examine Mass Air Flow and Temperature Sensor
- Examine the Clearance of Exhaust Throttle Valve
- How to Measure Clearance of the Exhaust Throttle Valve
- Examine and Adjust Valve Clearance
- How to Examine Valve Clearance
- How to Adjust Valve Clearance
- Examine Compression Pressure
- How to Examine Compression Pressure
- Examine Blowby Pressure
- How to Examine Blowby Pressure
- Examine Engine Oil Pressure
- How to Examine Engine Oil Pressure
- Visual Check Inside of EGR Valve
- How to do the Visual Check Inside of EGR Valve
- Clean Inside of EGR Valve
- How to Clean Inside of EGR Valve
- Examine Fuel Pressure
- How to Examine Fuel Pressure
- Examine Fuel Return Rate and Leakage
- How to Examine Fuel Return Rate and Leakage
- Bleed Air from Fuel System
- How to Bleed Air from Fuel System
- Examine Fuel Circuit for Leakage
- How to Examine Fuel System for Leakage
- Handle Cylinder Cut-out Mode Operation
- Handle No-Injection Cranking Operation
- Examine and Adjust Air Conditioner Compressor Belt Tension
- How to Examine Air Conditioner Compressor Belt
- How to Adjust Air Conditioner Compressor Belt
- Examine Alternator Belt
- How to Examine Alternator Belt
- Examine Automatic Tensioner
- How to Examine Automatic Tensioner
- Examine Cooling Fan Speed
- How to Examine Cooling Fan Speed
- Write Injector Compensation Value to Engine Controller
- How to Write Injector Compensation Value
- Examine SCR Related Functions
- Examine DEF Pump Raised Pressure
- Examine Injection Volume from DEF Injector
- Examine DEF Line Heater Relay 1
- Examine DEF Line Heater Relay 2
- Examine DEF Pump Heater Relay
- Examine DEF Tank Heater Valve
- Examine SCR Denitration Efficiency
- Clean DEF Tank
- Bleed Air from Coolant Circuit of DEF Tank
- How to Bleed Air from Coolant Circuit of DEF Tank
- Clean DEF Pump
- Power Train
- Examine Swing Circle Bearing Clearance
- How to Examine Swing Circle Bearing Clearance
- Undercarriage and Frame
- Examine and Adjust Track Tension
- How to Examine Track Tension
- How to Adjust Track Tension
- Hydraulic System
- Release Remained Pressure in Hydraulic Circuit
- How to Release Remained Pressure from Hydraulic Tank
- How to Release Remained Pressure in Hydraulic Cylinder Circuit
- How to Release Remained Pressure from Swing Motor Circuit
- How to Release Remained Pressure from Travel Motor Circuit
- Examine and Adjust Oil Pressure in Work Equipment, Swing, Travel, and Blade Circuits
- How to Examine Oil Pressure in Work Equipment, Swing, Travel, and Blade Circuits
- How to Adjust Oil Pressure in Work Equipment, Swing, Travel, and Blade Circuits
- Examine Oil Pressure of Control Circuit
- How to Examine Oil Pressure in Control Circuit
- Examine and adjust oil pressure in pump PC control circuit
- How to Examine PC Valve Outlet Pressure (Servo Piston Inlet Pressure)
- How to Examine PC-EPC Valve Outlet Pressure
- How to Adjust Oil Pressure in Pump PC Control Circuit
- Examine and Adjust Oil Pressure in Pump LS Control Circuit
- How to Examine LS Differential Pressure with Machine Monitor
- How to Examine LS Differential Pressure by Testing Tool
- How to Examine LS Valve Outlet Pressure (Servo Piston Inlet Pressure)
- How to Adjust LS Valve
- Examine Outlet Pressure of Solenoid Valve
- How to Examine Outlet Pressure of Solenoid Valve
- Operating Condition of Solenoid Valve
- How to Examine Outlet Pressure in Variable Back Pressure Solenoid Valve
- Operating Condition of Variable Back Pressure Solenoid Valve
- Examine PPC Valve Outlet Pressure
- How to Examine Outlet Pressure in PPC Valve
- Examine Attachment Circuit Oil Pressure
- How to Examine Attachment Circuit Oil Pressure
- Adjust Play of Work Equipment and Swing PPC Valves
- How to Adjust Play of Work Equipment and Swing PPC Valves
- Examine and Adjust Travel Deviation
- How to Examine Travel Deviation
- How to Adjust Travel Deviation
- Examine Parts Which Cause Hydraulic Drift of Work Equipment
- How to Examine Parts Which Cause Hydraulic Drift of Boom Cylinder and Bucket Cylinder
- How to Examine the Parts Which Cause Hydraulic Drift of Arm Cylinder
- How to Examine Parts that Cause Hydraulic Drift of PPC Valve
- Examine Oil Leakage
- How to Examine Oil Leakage from Boom Cylinder
- How to Examine Oil Leakage from Arm Cylinder
- How to Examine Oil Leakage from Bucket Cylinder
- How to Examine Oil Leakage from Blade Cylinder
- How to Examine Oil Leakage from Swing Motor
- How to Examine Oil Leakage from Travel Motor
- Bleed Air from Hydraulic System
- How to Bleed Air from Hydraulic System
- CAB Related Parts
- Examine CAB Tipping Stopper
- How to Examine Cab Tipping Stopper
- How to Adjust Mirrors
- Procedure to Adjust Machine Left Front Mirror (A)
- Procedure to Adjust Machine Rear Mirror (B)
- How to Examine and Adjust Slide Door
- How to Examine and Adjust Slide Door When It is Closed and Locked
- How to Examine and Adjust Slide Door When It is Open and Locked
- Electrical System
- Set and Operate Machine Monitor
- Operator Mode
- Function to Show Technician Identification Status Screen
- Function to Show Operator Identification Input Screen
- Examine Function by LCD (Liquid Crystal Display)
- Examine Function of Service Meter
- Usage Limitation and Maintenance Password Change Function
- Service Mode
- How to Operate Service Mode
- How to See Pre-defined Monitoring Information
- How to Examine Self-Define Monitor Information
- Abnormality Record Menu
- How to See Maintenance Record
- Maintenance Mode Setting
- How to Set Phone Number Entry
- Default Menu
- Diagnostic Tests Menu
- Adjustment Menu
- No-Injection Cranking Operation
- KOMTRAX Settings Menu
- How to Show Service Message
- How to Start Up KOMTRAX Terminal (Machine with KOMTRAX Terminal)
- How to Stop Use of KOMTRAX Terminal (Machine with KOMTRAX Terminal)
- How to Start Up KOMTRAX System (Machine with Gateway Function Controller)
- How to Stop Use of KOMTRAX System (Machine with Gateway Function Controller)
- Adjust Rearview Camera Angle
- How to Adjust Rearview Camera Angle
- Adjust KomVision Camera Angle
- How to Adjust KomVision Camera Angle
- Adjust KomVision Related Function
- Setting of KomVision (Main Setting)
- Setting of KomVision (Camera Setting)
- Setting of KomVision (Camera Calibration)
- Set Region of Bluetooth(R) Compatible Radio
- How to Set Region of Bluetooth(R) Compatible Radio
- Handle Voltage Circuit of Engine Controller
- Handle Battery Disconnect Switch (Machine with KOMTRAX Terminal)
- Handle Battery Disconnect Switch (Machine with Gateway Function Controller)
- Examine Diodes
- How to Examine Diodes by Digital Tester
- How to Examine Diodes by Analog Tester
- Pm Clinic
- Pm Clinic Service
- Pm Clinic Check Sheet: PC138USLC-11
- 40 Troubleshooting
- Table of Contents
- Precautions Before Work
- Abbreviation List
- Related Information to Troubleshooting
- General Troubleshooting Points
- Troubleshooting Points for Urea SCR System
- Sequence of Events in Troubleshooting
- Checks Before Troubleshooting
- Inspection Procedure Before Troubleshooting
- Test in Accordance with Testing Procedure
- Examine Fuel Level and Type
- Examine Fuel Prefilter
- Examine Water Separator, Drain Water and Sediment
- How to Replace Fuel Prefilter Cartridge
- Examine Fuel Main Filter
- Examine Engine Oil Level (Oil Quantity in Oil Pan)
- Examine Oil Level in PTO Gear Case
- Examine Coolant Level (Reservoir Tank)
- Examine Air Cleaner Clogging
- Clean Outer Element
- Replace Element
- Examine Hydraulic Oil Level
- Examine Hydraulic Oil Strainer
- Examine Hydraulic Oil Filter
- Examine Oil Level in Swing Machinery Case
- Examine Oil Level in Final Drive Case
- Bleed Air from Fuel System
- Bleed Air from Hydraulic System
- How to Examine Electric Equipment
- Preparation for Troubleshooting of Electrical System
- Preparation for Troubleshooting of Machine Monitor
- Preparation for Troubleshooting of Engine Controller
- Preparation for Troubleshooting of Pump Controller
- Preparation for Troubleshooting of KOMTRAX Terminal
- Preparation for Troubleshooting of Gateway Function Controller
- How to Disconnect and Connect Connector with a Special Lock
- Procedure for Troubleshooting
- Symptom and Troubleshooting Numbers
- Information Shown in Troubleshooting Table
- How to Diagnose Wiring Harness for Open Circuit of Pressure Sensor System
- Connector List and Layout (Machine with KOMTRAX Terminal)
- Connector List and Layout (Machine with Gateway Function Controller)
- Connector Contact Connection Table
- T-Branch Box and T-Branch Adapter Table
- Fuse Location Table
- Precautions When You Replace KDOC
- Failure Code Table
- Troubleshooting by Failure Code (Display of Code)
- Failure Code [879AKA]
- Failure Code [879AKB]
- Failure Code [879BKA]
- Failure Code [879BKB]
- Failure Code [879CKA]
- Failure Code [879CKB]
- Failure Code [879DKZ]
- Failure Code [879EMC]
- Failure Code [879FMC]
- Failure Code [879GKX]
- Failure Code [989L00]
- Failure Code [989M00]
- Failure Code [989N00]
- Failure Code [A1U0N3]
- Failure Code [A1U0N4]
- Failure Code [A900FR]
- Failure Code [A900N6]
- Failure Code [A900NY]
- Failure Code [AA10NX]
- Failure Code [AB00KE]
- Failure Code [AQ10MB]
- Failure Code [AQ10N3]
- Failure Code [AS00R2]
- Failure Code [AS00R3]
- Failure Code [AS00R4]
- Failure Code [AS00R5]
- Failure Code [AS00R6]
- Failure Code [AS00ZK]
- Failure Code [AS10KM]
- Failure Code [AS10NR]
- Failure Code [AS10NT]
- Failure Code [AU10QA]
- Failure Code [B@BAZG]
- Failure Code [B@BAZK]
- Failure Code [B@BCNS]
- Failure Code [B@HANS]
- Failure Code [CA115]
- Failure Code [CA122]
- Failure Code [CA123]
- Failure Code [CA131]
- Failure Code [CA132]
- Failure Code [CA144]
- Failure Code [CA145]
- Failure Code [CA153]
- Failure Code [CA154]
- Failure Code [CA187]
- Failure Code [CA221]
- Failure Code [CA222]
- Failure Code [CA227]
- Failure Code [CA234]
- Failure Code [CA238]
- Failure Code [CA239]
- Failure Code [CA249]
- Failure Code [CA256]
- Failure Code [CA271]
- Failure Code [CA272]
- Failure Code [CA322]
- Failure Code [CA324]
- Failure Code [CA331]
- Failure Code [CA332]
- Failure Code [CA343]
- Failure Code [CA351]
- Failure Code [CA352]
- Failure Code [CA356]
- Failure Code [CA357]
- Failure Code [CA386]
- Failure Code [CA435]
- Failure Code [CA441]
- Failure Code [CA442]
- Failure Code [CA449]
- Failure Code [CA451]
- Failure Code [CA452]
- Failure Code [CA515]
- Failure Code [CA516]
- Failure Code [CA553]
- Failure Code [CA555]
- Failure Code [CA556]
- Failure Code [CA559]
- Failure Code [CA689]
- Failure Code [CA691]
- Failure Code [CA692]
- Failure Code [CA697]
- Failure Code [CA698]
- Failure Code [CA731]
- Failure Code [CA778]
- Failure Code [CA1117]
- Failure Code [CA1664]
- Failure Code [CA1669]
- Failure Code [CA1673]
- Failure Code [CA1677]
- Failure Code [CA1678]
- Failure Code [CA1682]
- Failure Code [CA1683]
- Failure Code [CA1684]
- Failure Code [CA1686]
- Failure Code [CA1691]
- Failure Code [CA1694]
- Failure Code [CA1695]
- Failure Code [CA1696]
- Failure Code [CA1712]
- Failure Code [CA1713]
- Failure Code [CA1714]
- Failure Code [CA1715]
- Failure Code [CA1776]
- Failure Code [CA1777]
- Failure Code [CA1843]
- Failure Code [CA1844]
- Failure Code [CA1885]
- Failure Code [CA1887]
- Failure Code [CA1896]
- Failure Code [CA1938]
- Failure Code [CA1942]
- Failure Code [CA1961]
- Failure Code [CA2185]
- Failure Code [CA2186]
- Failure Code [CA2249]
- Failure Code [CA2272]
- Failure Code [CA2311]
- Failure Code [CA2349]
- Failure Code [CA2353]
- Failure Code [CA2357]
- Failure Code [CA2636]
- Failure Code [CA2637]
- Failure Code [CA2765]
- Failure Code [CA2771]
- Failure Code [CA2976]
- Failure Code [CA3142]
- Failure Code [CA3143]
- Failure Code [CA3144]
- Failure Code [CA3146]
- Failure Code [CA3147]
- Failure Code [CA3148]
- Failure Code [CA3151]
- Failure Code [CA3165]
- Failure Code [CA3229]
- Failure Code [CA3231]
- Failure Code [CA3232]
- Failure Code [CA3235]
- Failure Code [CA3239]
- Failure Code [CA3241]
- Failure Code [CA3242]
- Failure Code [CA3251]
- Failure Code [CA3313]
- Failure Code [CA3314]
- Failure Code [CA3315]
- Failure Code [CA3419]
- Failure Code [CA3421]
- Failure Code [CA3497]
- Failure Code [CA3498]
- Failure Code [CA3543]
- Failure Code [CA3545]
- Failure Code [CA3547]
- Failure Code [CA3558]
- Failure Code [CA3559]
- Failure Code [CA3562]
- Failure Code [CA3563]
- Failure Code [CA3567]
- Failure Code [CA3568]
- Failure Code [CA3571]
- Failure Code [CA3572]
- Failure Code [CA3574]
- Failure Code [CA3575]
- Failure Code [CA3577]
- Failure Code [CA3578]
- Failure Code [CA3582]
- Failure Code [CA3583]
- Failure Code [CA3596]
- Failure Code [CA3649]
- Failure Code [CA3681]
- Failure Code [CA3682]
- Failure Code [CA3713]
- Failure Code [CA3717]
- Failure Code [CA3718]
- Failure Code [CA3724]
- Failure Code [CA3725]
- Failure Code [CA3748]
- Failure Code [CA3755]
- Failure Code [CA3866]
- Failure Code [CA3867]
- Failure Code [CA3868]
- Failure Code [CA3899]
- Failure Code [CA3911]
- Failure Code [CA3912]
- Failure Code [CA3918]
- Failure Code [CA3921]
- Failure Code [CA3928]
- Failure Code [CA3932]
- Failure Code [CA3933]
- Failure Code [CA3934]
- Failure Code [CA3935]
- Failure Code [CA3936]
- Failure Code [CA4152]
- Failure Code [CA4155]
- Failure Code [CA4156]
- Failure Code [CA4157]
- Failure Code [CA4159]
- Failure Code [CA4164]
- Failure Code [CA4165]
- Failure Code [CA4166]
- Failure Code [CA4168]
- Failure Code [CA4169]
- Failure Code [CA4171]
- Failure Code [CA4249]
- Failure Code [CA4251]
- Failure Code [CA4261]
- Failure Code [CA4277]
- Failure Code [CA4281]
- Failure Code [CA4459]
- Failure Code [CA4461]
- Failure Code [CA4533]
- Failure Code [CA4534]
- Failure Code [CA4731]
- Failure Code [CA4732]
- Failure Code [CA4739]
- Failure Code [CA4768]
- Failure Code [CA4769]
- Failure Code [CA4842]
- Failure Code [CA4952] (Machine with KOMTRAX Terminal)
- Failure Code [CA4952] (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010)
- Failure Code [CA4952] (Machine with Gateway Function Controller) (Applicable Machine: 62011 and Up)
- Failure Code [CA5115]
- Failure Code [CA5179]
- Failure Code [CA5181]
- Failure Code [CA5271]
- Failure Code [CA5272]
- Failure Code [CA5273]
- Failure Code [CA5274]
- Failure Code [CA5275]
- Failure Code [CA5276]
- Failure Code [CA5277]
- Failure Code [CA5387]
- Failure Code [CA5388]
- Failure Code [CA5389]
- Failure Code [CA5391]
- Failure Code [CA5392]
- Failure Code [CA5393]
- Failure Code [CA5394]
- Failure Code [CA5395]
- Failure Code [CA5396]
- Failure Code [CA5631]
- Failure Code [CA5938]
- Failure Code [D110KB]
- Failure Code [D19JKZ]
- Failure Code [D811MC] (Machine with KOMTRAX Terminal)
- Failure Code [D811MC] (Machine with Gateway Function Controller)
- Failure Code [D862KA] (Machine with KOMTRAX Terminal)
- Failure Code [D862KA] (Machine with Gateway Function Controller)
- Failure Code [D8ALKA] (Machine with KOMTRAX Terminal)
- Failure Code [D8ALKA] (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010)
- Failure Code [D8ALKA] (Machine with Gateway Function Controller) (Applicable Machine: 62011 and Up)
- Failure Code [D8ALKB] (Machine with KOMTRAX Terminal)
- Failure Code [D8ALKB] (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010)
- Failure Code [D8ALKB] (Machine with Gateway Function Controller) (Applicable Machine: 62011 and Up)
- Failure Code [D8AQKR] (Machine with KOMTRAX Terminal)
- Failure Code [D8AQKR] (Machine with Gateway Function Controller)
- Failure Code [D8G1KT]
- Failure Code [D8G6KT]
- Failure Code [DA20MC]
- Failure Code [DA22KK]
- Failure Code [DA25KP]
- Failure Code [DA26KP]
- Failure Code [DA29KQ]
- Failure Code [DA2LKA] (Machine with KOMTRAX Terminal)
- Failure Code [DA2LKA] (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010)
- Failure Code [DA2LKA] (Machine with Gateway Function Controller) (Applicable Machine: 62011 and Up)
- Failure Code [DA2LKB] (Machine with KOMTRAX Terminal)
- Failure Code [DA2LKB] (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010)
- Failure Code [DA2LKB] (Machine with Gateway Function Controller) (Applicable Machine: 62011 and up)
- Failure Code [DA2QKR] (Machine with KOMTRAX Terminal)
- Failure Code [DA2QKR] (Machine with Gateway Function Controller)
- Failure Code [DA2RKR] (Machine with KOMTRAX Terminal)
- Failure Code [DA2RKR] (Machine with Gateway Function Controller)
- Failure Code [DAF0KM]
- Failure Code [DAF0MB]
- Failure Code [DAF0MC]
- Failure Code [DAF8KB]
- Failure Code [DAF9KQ]
- Failure Code [DAFGMC] (Machine with KOMTRAX Terminal)
- Failure Code [DAFGMC] (Machine with Gateway Function Controller)
- Failure Code [DAFLKA] (Machine with KOMTRAX Terminal)
- Failure Code [DAFLKA] (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010)
- Failure Code [DAFLKA] (Machine with Gateway Function Controller) (Applicable Machine: 62011 and Up)
- Failure Code [DAFLKB] (Machine with KOMTRAX Terminal)
- Failure Code [DAFLKB] (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010)
- Failure Code [DAFLKB] (Machine with Gateway Function Controller) (Applicable Machine: 62011 and Up)
- Failure Code [DAFQKR] (Machine with KOMTRAX Terminal)
- Failure Code [DAFQKR] (Machine with Gateway Function Controller)
- Failure Code [DAZ9KQ]
- Failure Code [DAZQKR] (Machine with KOMTRAX Terminal)
- Failure Code [DAZQKR] (Machine with Gateway Function Controller)
- Failure Code [DB2QKR] (Machine with KOMTRAX Terminal)
- Failure Code [DB2QKR] (Machine with Gateway Function Controller)
- Failure Code [DB2RKR] (Machine with KOMTRAX Terminal)
- Failure Code [DB2RKR] (Machine with Gateway Function Controller)
- Failure Code [DB90MC]
- Failure Code [DBP0KM]
- Failure Code [DBP0KT]
- Failure Code [DBP5KB]
- Failure Code [DBP5KY]
- Failure Code [DBPQKR] (Machine with KOMTRAX Terminal)
- Failure Code [DBPQKR] (Machine with Gateway Function Controller)
- Failure Code [DDNRKA]
- Failure Code [DDNRKY]
- Failure Code [DDNS00]
- Failure Code [DFB1KZ]
- Failure Code [DFB2KZ]
- Failure Code [DFB3L8]
- Failure Code [DFB4L8]
- Failure Code [DFB5KZ]
- Failure Code [DFB6KZ]
- Failure Code [DGH2KA]
- Failure Code [DGH2KB]
- Failure Code [DHA4KA]
- Failure Code [DHPAMA]
- Failure Code [DHS3MA]
- Failure Code [DHS4MA]
- Failure Code [DHS8MA]
- Failure Code [DHS9MA]
- Failure Code [DHSAMA]
- Failure Code [DHSBMA]
- Failure Code [DHSCMA]
- Failure Code [DHSDMA]
- Failure Code [DHSFMA]
- Failure Code [DHSGMA]
- Failure Code [DHSHMA]
- Failure Code [DHSJMA]
- Failure Code [DHSKMA]
- Failure Code [DHSLMA]
- Failure Code [DKULKA]
- Failure Code [DKULKB]
- Failure Code [DKULKY]
- Failure Code [DLM5KA]
- Failure Code [DLM5MB]
- Failure Code [DR10KA]
- Failure Code [DR12KA]
- Failure Code [DR20KA]
- Failure Code [DR21KX]
- Failure Code [DR40KA]
- Failure Code [DUMBKA] (Machine with KOMTRAX Terminal)
- Failure Code [DUMBKA] (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010)
- Failure Code [DUMBKA] (Machine with Gateway Function Controller) (Applicable Machine: 62011 and Up)
- Failure Code [DUMBKB] (Machine with KOMTRAX Terminal)
- Failure Code [DUMBKB] (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010)
- Failure Code [DUMBKB] (Machine with Gateway Function Controller) (Applicable Machine: 62011 and Up)
- Failure Code [DV20KB]
- Failure Code [DW43KA]
- Failure Code [DW43KB]
- Failure Code [DW43KY]
- Failure Code [DW45KA]
- Failure Code [DW45KB]
- Failure Code [DW45KY]
- Failure Code [DW4CKY]
- Failure Code [DW91KA]
- Failure Code [DW91KB]
- Failure Code [DW91KY]
- Failure Code [DWA2KA]
- Failure Code [DWA2KB]
- Failure Code [DWA2KY]
- Failure Code [DWJ0KA]
- Failure Code [DWJ0KB]
- Failure Code [DWJ0KY]
- Failure Code [DWK2KA]
- Failure Code [DWK2KB]
- Failure Code [DWK2KY]
- Failure Code [DWN5KA]
- Failure Code [DWN5KB]
- Failure Code [DWN5KY]
- Failure Code [DWNSKA]
- Failure Code [DWNSKB]
- Failure Code [DWNSKY]
- Failure Code [DXA8KA]
- Failure Code [DXA8KB]
- Failure Code [DXE4KA]
- Failure Code [DXE4KB]
- Failure Code [DXE4KY]
- Failure Code [DXEKKA]
- Failure Code [DXEKKB]
- Failure Code [DXEKKY]
- Failure Code [DY20KA]
- Failure Code [DY20MA]
- Failure Code [DY2CKB]
- Failure Code [DY2DKB]
- Failure Code [DY2EKB]
- Failure Code [F311KA]
- Failure Code [F311KB]
- Failure Code [F312KA]
- Failure Code [F312KB]
- Failure Code [F313KA]
- Failure Code [F313KB]
- Failure Code [F314KA]
- Failure Code [F314KB]
- Failure Code [F316KB]
- Failure Code [F316KY]
- Failure Code [F318KB]
- Failure Code [F318KY]
- Failure Code [F31AKB]
- Failure Code [F31AKY]
- Failure Code [F31BKB]
- Failure Code [F31BKY]
- Failure Code [F31CKB]
- Failure Code [F31CKY]
- Failure Code [F31DKB]
- Failure Code [F31DKY]
- Failure Code [F31EKB]
- Failure Code [F31EKY]
- Failure Code [FS10ZE]
- Troubleshooting of Electrical System (E-Mode)
- Engine Does Not Start (Engine Does Not Crank)
- Manual Preheating System Does Not Operate
- While Preheating is in Operation, Preheating Monitor Does Not Come On
- When Starting Switch is Turned to ON Position, Machine Monitor Shows Nothing
- Engine Coolant Temperature Monitor Comes On in White While Engine is in Operation
- Hydraulic Oil Temperature Monitor Comes On in White While Engine is in Operation
- Air Cleaner Clogging Monitor Comes On in Yellow While Engine is in Operation
- Charge Level Monitor Comes On in Red While Engine is in Operation
- Fuel Level Monitor Comes On in Red While Engine is in Operation
- Engine Coolant Temperature Monitor Comes On in Red While Engine is in Operation
- Engine Oil Pressure Monitor Comes On in Red While Engine is in Operation
- Hydraulic Oil Temperature Monitor Comes On in Red While Engine is in Operation
- Fuel Gauge Does Not Move from Minimum or Maximum
- Display of Fuel Gauge is Different from Actual Fuel Level
- Engine Coolant Temperature Gauge Display Does Not Move from Minimum or Maximum
- Display of Engine Coolant Temperature Gauge is Different from Actual Coolant Temperature
- DEF Level is Not Shown Correctly
- Hydraulic Oil Temperature Gauge Does Not Move from Minimum or Maximum
- Display of Hydraulic Oil Temperature Gauge is Different from Actual Oil Temperature
- Some Areas of Machine Monitor Screen are Not Shown
- Function Switch Does Not Operate
- Automatic Warm-up System Does Not Operate (in Cold Weather)
- When Auto-Decelerator Switch is Operated, Auto-Decelerator Monitor Does Not Light Up or Does Not Go Off
- Auto-Decelerator is Not Operated or Canceled with Lever
- Working Mode Selector Screen is Not Shown While Working Mode Switch is Operated
- When Working Mode is Changed, Setting of Engine and Hydraulic Pump is Not Changed
- Travel Speed Monitor Does Not Change While Travel Speed Switch is Operated
- Travel Speed Does Not Change Even When You Change Travel Speed
- Alarm Buzzer Does Not Stop
- Service Meter is Not Shown While Starting Switch is in OFF Position
- Service Mode Cannot be Selected
- All Work Equipment, Swing, Travel Do Not Operate
- All Work Equipment, Swing, Travel Cannot be Locked
- Machine Does Not Swing While Swing Parking Brake Release Switch is Set to Release Position
- While Swing Parking Brake Release Switch is Turned on, Swing Brake is Not Operated
- Work Equipment Does Not Operate While Lock Lever Automatic Release Switch is in Release Position
- Travel Alarm Does Not Operate During Travel
- Travel Alarm Does Not Stop When Machine Stops
- Horn Does Not Sound
- Horn Does Not Stop
- Wiper Monitor Does Not Come On or Go Out While Wiper Switch is Operated
- Windshield Wiper Does Not Operate When Wiper Switch is Operated
- When Window Washer Switch is Operated, Window Washer Does Not Operate
- "Boom Raise" is Not Shown Correctly with Monitoring Function
- "Boom Lower" is Not Shown Correctly with Monitoring Function
- "Arm OUT" is Not Shown Correctly with Monitoring Function
- "Arm IN" is Not Shown Correctly with Monitoring Function
- Bucket DUMP is Not Shown Correctly with Monitoring Function
- Bucket CURL is Not Shown Correctly with Monitoring Function
- Swing is Not Shown Correctly with Monitoring Function
- Travel Indicator is Not Displayed Properly with Monitoring Function
- Service is Not Shown Correctly with Monitoring Function
- Blade RAISE is Not Shown Correctly with Monitoring Function
- Blade LOWER is Not Shown Correctly with Monitoring Function
- KOMTRAX System Does Not Operate Correctly
- Troubleshooting for Hydraulic and Mechanical Systems (H Mode)
- Information Shown in Troubleshooting Table (H-Mode)
- Failure Mode and Cause Table
- All Work Equipment, Swing and Travel Do Not Work
- All Work Equipment and Travel Speeds are Low or Power is Low
- Fine Control Performance or Response is Unsatisfactory
- Unusual Noise is Heard from Around Hydraulic Pump
- Engine Speed Drops Largely or Engine Stops
- Boom Speed or Power is Low
- Arm Speed or Power is Low
- Bucket Speed or Power is Low
- Blade Speed or Power is Low
- Work Equipment Does Not Move in Single Operation
- Hydraulic Drift of Boom is Large
- Hydraulic Drift of Arm is Large
- Hydraulic Drift of Bucket is Large
- Hydraulic Drift of Blade is Large
- When Single Work Equipment is Released Hydraulically, Other Work Equipment Moves
- Time Lag of Work Equipment is Large
- Attachment Circuit Cannot be Changed
- Oil Flow in Attachment Circuit Cannot be Changed
- In Mixed Operation of Work Equipment, Work Equipment with Heavier Load Moves Slower
- In Mixed Operation of Swing and Travel, Travel Speed Falls Largely
- In Mixed Operation of Swing and Boom RAISE, Boom RAISE Speed is Low
- Machine Does Not Travel Straight
- Machine is Not Steered Well or Steering Power is Low
- Travel Speed is Low
- One of Tracks Does Not Run
- Travel Speed Does Not Change, or Travel Speed is Too Slow or Fast
- Upper Structure Does Not Swing in Two Directions of Right and Left
- Machine Swings Only in One Direction
- Swing Acceleration or Swing Speed is Low in Two Directions of Right and Left
- Swing Acceleration or Swing Speed is Low in Only One Direction
- Upper Structure Overruns Excessively When It Stops Swinging (Both Right and Left)
- Upper Structure Overruns Excessively When It Stops Swinging (Only One Direction Either Right or Left)
- Shock is Large When Upper Structure Stops Swing Operation
- Large Unusual Noise is Made When Upper Structure Stops Swing Operation
- Swing Drift on a Slope is Large (While Swing Parking Brake is Applied)
- Swing Drift on a Slope is Large (While Swing Parking Brake is Released)
- Fan Speed is Abnormal (Too High or Low, or Does Not Rotate)
- Unusual Noise is Heard from Around Fan
- Troubleshooting of Engine (S-Mode)
- Information Shown in Troubleshooting Table (S-Mode)
- Engine Does Not Crank When Starting Switch is Turned to Start Position
- Engine Cranks but No Exhaust Smoke Comes Out
- Fuel is Sprayed but Engine Does Not Start (Misfiring: Engine Cranks but Does Not Start)
- Engine Startability is Unsatisfactory
- Engine Does Not Pick Up Smoothly
- Engine Stops During Operation
- Engine Does Not Rotate Smoothly
- Engine Lacks Output (or Lacks Power)
- Exhaust Smoke is Black
- Engine Oil Consumption is Excessive
- Engine Oil Becomes Dirty Quickly
- Fuel Consumption is Excessive
- Oil is in Coolant (or Coolant Spurts Back or Coolant Level Goes Down)
- Engine Oil Pressure Drops
- Fuel Mixes Into Engine Oil
- Water Mixes Into Engine Oil (Milky)
- Coolant Temperature Increases Too High (Overheat)
- Unusual Noise is Heard
- Vibration is Excessive
- Air Cannot be Bled from Fuel Circuit
- Active Regeneration is Done Frequently
- Active Regeneration Continues Long
- White Smoke is Exhausted During Active Regeneration
- DEF Consumption is Excessive
- There is an Unusual Smell (Irritating Odor)
- Foreign Materials Enter DEF (DEF Increases)
- 50 Disassembly and Assembly
- Table of Contents
- Precautions Before Work
- Abbreviation List
- Related Information on Disassembly and Assembly
- How to Read This Manual
- Coating Materials List
- Special Tool List
- Sketches of Special Tools
- Engine and Cooling System
- Remove and Install Supply Pump Assembly (When Counterweight Assembly is Not Removed)
- How to Remove Supply Pump Assembly (When Counterweight Assembly is Not Removed)
- How to Install Supply Pump Assembly (When Counterweight Assembly is Not Removed)
- Remove and Install Supply Pump Assembly (When Counterweight Assembly is Removed)
- How to Remove Supply Pump Assembly (When Counterweight Assembly is Removed)
- How to Install Supply Pump Assembly (When Counterweight Assembly is Removed)
- Remove and Install Injector Assembly
- How to Remove Injector Assembly
- How to Install Injector Assembly
- Remove and Install Cylinder Head Assembly
- How to Remove Cylinder Head Assembly
- How to Install Cylinder Head Assembly
- Remove and Install EGR Valve Assembly
- How to Remove EGR Valve Assembly
- How to Install EGR Valve Assembly
- Remove and Install EGR Cooler Assembly
- How to Remove EGR Cooler Assembly
- How to Install EGR Cooler Assembly
- Remove and Install Starter Assembly
- How to Remove Starting Motor Assembly
- How to Install Starting Motor Assembly
- Remove and Install Air Conditioner Compressor Belt
- How to Remove Air Conditioner Compressor Belt
- How to Install Air Conditioner Compressor Belt
- Remove and Install Alternator Belt
- How to Remove Alternator Belt
- How to Install Alternator Belt
- Remove and Install Automatic Tensioner
- How to Remove Automatic Tensioner
- How to Install Automatic Tensioner
- Remove and Install Radiator Assembly
- How to Remove Radiator Assembly
- How to Install Radiator Assembly
- Remove and Install Hydraulic Oil Cooler Assembly
- How to Remove Hydraulic Oil Cooler Assembly
- How to Install Hydraulic Oil Cooler Assembly
- Remove and Install Aftercooler Assembly
- How to Remove Aftercooler Assembly
- How to Install Aftercooler Assembly
- Remove and Install Fan Clutch Assembly
- How to Remove Fan Clutch Assembly
- How to Install Fan Clutch Assembly
- Remove and Install Engine and Main Pump Assembly
- How to Remove Engine and Main Pump Assembly
- How to Install Engine and Main Pump Assembly
- Remove and Install Engine Front Oil Seal
- How to Remove Engine Front Oil Seal
- How to Install Engine Front Oil Seal
- Remove and Install Engine Rear Oil Seal
- How to Remove Engine Rear Oil Seal
- How to Install Engine Rear Oil Seal
- Remove and Install Fuel Cooler Assembly
- How to Remove Fuel Cooler Assembly
- How to Install Fuel Cooler Assembly
- Remove and Install KDOC Assembly
- How to Remove KDOC Assembly
- How to Install KDOC Assembly
- Remove and Install KDOC and SCR Assembly
- How to Remove KDOC and SCR Assembly
- How to Install KDOC and SCR Assembly
- Remove and Install Fuel Tank Assembly
- How to Remove Fuel Tank Assembly
- How to Install Fuel Tank Assembly
- Remove and Install DEF Tank Assembly
- How to Remove DEF Tank Assembly
- How to Install DEF Tank Assembly
- Remove and Install DEF Tank Sensor Flange Assembly
- How to Remove DEF Tank Sensor Flange Assembly
- How to Install DEF Tank Sensor Flange Assembly
- Remove and Install DEF Tank Sensor
- How to Remove DEF Tank Sensor
- How to Install DEF Tank Sensor
- Remove and Install DEF Tank Strainer
- How to Remove DEF Tank Strainer
- How to Install DEF Tank Strainer
- Remove and Install SCR Assembly
- How to Remove SCR Assembly
- How to Install SCR Assembly
- Remove and Install KDOC and SCR Assembly Bracket
- How to Remove KDOC and SCR Assembly Bracket
- How to Install KDOC and SCR Assembly Bracket
- Remove and Install Bellows Pipe Assembly
- How to Remove Bellows Pipe Assembly
- How to Install Bellows Pipe Assembly
- Remove and Install KCCV Assembly
- How to Remove KCCV Assembly
- How to Install KCCV Assembly
- Remove and Install Exhaust Throttle Valve
- How to Remove Exhaust Throttle Valve
- How to Install Exhaust Throttle Valve
- Remove and Install DEF Mixing Tube
- How to Remove DEF Mixing Tube
- How to Install DEF Mixing Tube
- Remove and Install DEF Injector
- How to Remove DEF Injector
- How to Install DEF Injector
- Remove and Install DEF Pump
- How to Remove DEF Pump
- How to Install DEF Pump
- Remove and Install DEF Hose
- How to Remove DEF Hose
- How to Install DEF Hose
- Remove and Install Air Cleaner Assembly
- How to Remove Air Cleaner Assembly
- How to Install Air Cleaner Assembly
- Remove and Install Air Conditioner Compressor Assembly
- How to Remove Air Conditioner Compressor Assembly
- How to Install Air Conditioner Compressor Assembly
- Remove and Install Air Conditioner Condenser Assembly
- How to Remove Air Conditioner Condenser Assembly
- How to Install Air Conditioner Condenser Assembly
- Power Train
- Remove and Install Travel Motor and Final Drive Assembly
- How to Remove Travel Motor and Final Drive Assembly
- How to Install Travel Motor and Final Drive Assembly
- Disassemble and Assemble Travel Motor and Final Drive Assembly (Applicable Machine: 50001 to 54383)
- How to Disassemble Travel Motor and Final Drive Assembly (Applicable Machine: 50001 to 54383)
- How to Assemble Travel Motor and Final Drive Assembly (Applicable Machine: 50001 to 54383)
- Disassemble and Assemble Travel Motor and Final Drive Assembly (Applicable Machine: 54384 and up)
- How to Disassemble Travel Motor and Final Drive Assembly (Applicable Machine: 54384 and Up)
- How to Assemble Travel Motor and Final Drive Assembly (Applicable Machine: 54384 and Up)
- Remove and Install Swing Motor and Swing Machinery Assembly
- How to Remove Swing Motor and Swing Machinery Assembly
- How to Install Swing Motor and Swing Machinery Assembly
- Disassemble and Assemble Swing Machinery Assembly
- How to Disassemble Swing Machinery Assembly
- How to Assemble Swing Machinery Assembly
- Remove and Install Swing Circle Assembly
- How to Remove Swing Circle Assembly
- How to Install Swing Circle Assembly
- Undercarriage and Frame
- Separate and Connect Track Assembly
- How to Separate Track Assembly
- How to Install Track Assembly
- Remove and Install Sprocket
- How to Remove Sprocket
- How to Install Sprocket
- Remove and Install Idler and Idler Cushion Assembly
- How to Remove Idler and Idler Cushion Assembly
- How to Install Idler and Idler Cushion Assembly
- Disassemble and Assemble Idler Assembly
- How to Disassemble Idler Assembly
- How to Assemble Idler Assembly
- Disassemble and Assemble Idler Cushion Assembly
- How to Disassemble Idler Cushion Assembly
- How to Assemble Idler Cushion Assembly
- Disassemble and Assemble Track Roller Assembly
- How to Disassemble Track Roller Assembly
- How to Assemble Track Roller Assembly
- Remove and Install Revolving Frame Assembly
- How to Remove Revolving Frame Assembly
- How to Install Revolving Frame Assembly
- Remove and Install Counterweight Assembly
- How to Remove Counterweight Assembly
- How to Install Counterweight Assembly
- Hydraulic System
- Remove and Install Center Swivel Joint Assembly
- How to Remove Center Swivel Joint Assembly
- How to Install Center Swivel Joint Assembly
- Disassemble and Assemble Center Swivel Joint Assembly
- How to Disassemble Center Swivel Joint Assembly
- How to Assemble Center Swivel Joint Assembly
- Remove and Install Hydraulic Tank Assembly
- How to Remove Hydraulic Tank Assembly
- How to Install Hydraulic Tank Assembly
- Remove and Install Main Pump Assembly
- How to Remove Main Pump Assembly
- How to Install Main Pump Assembly
- Remove and Install Control Valve Assembly
- How to Remove Control Valve Assembly
- How to Install Control Valve Assembly
- Disassemble and Assemble Control Valve Assembly
- How to Assemble Control Valve Assembly
- How to Replace Pressure Reducing Valve Cartridge Assembly
- Disassemble and Assemble Work Equipment PPC Valve Assembly
- How to Disassemble Work Equipment PPC Valve Assembly
- How to Assemble Work Equipment PPC Valve Assembly
- Disassemble and Assemble Travel PPC Valve Assembly
- How to Disassemble Travel PPC Valve Assembly
- How to Assemble Travel PPC Valve Assembly
- Work Equipment
- Remove and Install Blade Assembly
- How to Remove Blade Assembly
- How to Install Blade Assembly
- Remove and Install Work Equipment Assembly
- How to Remove Work Equipment Assembly
- How to Install Work Equipment Assembly
- Disassemble and Assemble Work Equipment Cylinder Assembly
- How to Disassemble Work Equipment Cylinder Assembly
- How to Assemble Work Equipment Cylinder Assembly
- CAB Related Parts
- Remove and Install Operator Cab Assembly
- How to Remove Operator Cab Assembly
- How to Install Operator Cab Assembly
- Remove and Install Slide Door
- How to Remove Slide Door
- How to Install Slide Door
- Remove and Install Operator Cab Glass (Adhered Glass)
- How to Remove Operator Cab Glass (Adhered Glass)
- How to Install Operator Cab Glass (Adhered Glass)
- Remove and Install Front Window Assembly
- How to Remove Front Window Assembly
- How to Install Front Window Assembly
- Remove and Install Floor Frame Assembly
- How to Remove Floor Frame Assembly
- How to Install Floor Frame Assembly
- Remove and Install Air Conditioner Unit Assembly
- How to Remove Air Conditioner Unit Assembly
- How to Install Air Conditioner Unit Assembly
- Remove and Install Operator Seat
- How to Remove Operator Seat
- How to Install Operator Seat
- How to Remove and Install Seat Belt
- How to Remove Seat Belt
- How to Install Seat Belt
- Remove and Install Work Equipment Control Lever Assembly
- How to Remove Work Equipment Control Lever Assembly
- How to Install Work Equipment Control Lever Assembly
- Remove and Install Front Wiper Assembly
- How to Remove Front Wiper Assembly
- How to Install Front Wiper Assembly
- Electrical System
- Remove and Install Engine Controller Assembly
- How to Remove Engine Controller Assembly
- How to Install Engine Controller Assembly
- Remove and Install Pump Controller Assembly
- How to Remove Pump Controller Assembly
- How to Install Pump Controller Assembly
- Remove and Install KomVision Controller Assembly
- How to Remove KomVision Controller Assembly
- How to Install KomVision Controller Assembly
- Remove and Install Machine Monitor Assembly
- How to Remove Machine Monitor Assembly
- How to Install Machine Monitor Assembly
- Remove and Install Mass Air Flow and Temperature Sensor
- How to Remove Mass Air Flow and Temperature Sensor
- How to Install Mass Air Flow and Temperature Sensor
- Remove and Install KCCV Crankcase Pressure Sensor
- How to Remove KCCV Crankcase Pressure Sensor
- How to Install KCCV Crankcase Pressure Sensor
- Remove and Install SCR Temperature Sensor
- How to Remove SCR Temperature Sensor
- How to Install SCR Temperature Sensor
- Remove and Install Rearview Camera
- How to Remove Rearview Camera
- How to Install Rearview Camera
- Remove and Install KomVision Camera
- How to Remove KomVision Camera
- How to Install KomVision Camera
- Remove and Install KOMTRAX Terminal Assembly
- How to Remove KOMTRAX Terminal Assembly
- How to Install KOMTRAX Terminal Assembly
- Remove and Install Gateway Function Controller Assembly
- How to Remove Gateway Function Controller Assembly
- How to Install Gateway Function Controller Assembly
- Remove and Install Communication Terminal Wiring Harness
- How to Remove Communication Terminal Wiring Harness
- How to Install Communication Terminal Wiring Harness
- Remove and Install Communication Terminal
- How to Remove Communication Terminal
- How to Install Communication Terminal
- 60 Maintenance Standard
- Table of Contents
- Abbreviation List
- Engine and Cooling System
- Maintenance Standard for Engine Mount
- Maintenance Standard for PTO
- Maintenance Standard for Cooling System
- Power Train
- Maintenance Standard for Swing Circle
- Maintenance Standard for Swing Machinery
- Maintenance Standard for Sprocket
- Undercarriage and Frame
- Maintenance Standard for Track Frame and Idler Cushion
- Maintenance Standard for Idler
- Maintenance Standard for Track Roller
- Maintenance Standard for Carrier Roller
- Maintenance Standard for Track Shoes
- Maintenance Standard for Triple Shoes
- Maintenance Standard for Road Liner
- Hydraulic System
- Maintenance Standard for Hydraulic Tank
- Maintenance Standard for Main Pump
- Maintenance Standard for PC-EPC Valve
- Maintenance Standard for Swing Motor
- Maintenance Standard for Travel Motor (Applicable Machine: 50001 to 54383)
- Maintenance Standard for Travel Motor (Applicable Machine: 54384 and up)
- Maintenance Standard for Control Valve
- Maintenance Standard for Work Equipment and Swing PPC Valve
- Maintenance Standard for Blade PPC Valve
- Maintenance Standard for Travel PPC Valve
- Maintenance Standard for 1st-Line Attachment PPC Valve (with EPC Valve)
- Maintenance Standard for EPC Valve of 1st-Line Attachment PPC Valve
- Maintenance Standard for Solenoid Valve
- Maintenance Standard for Variable Back Pressure Solenoid Valve
- Maintenance Standard for Attachment Circuit Selector Valve (For High Pressure)
- Maintenance Standard for Attachment Circuit Selector Valve (For Low Pressure)
- Maintenance Standard for Attachment Circuit Accumulator (For Low Pressure Circuit)
- Maintenance Standard for Center Swivel Joint
- Work Equipment
- Maintenance Standard for Work Equipment Linkage
- Dimensions of Arm
- Dimensions of Bucket
- Maintenance Standard for Boom Cylinder
- Maintenance Standard for Arm Cylinder
- Maintenance Standard for Bucket Cylinder
- Maintenance Standard for Blade Cylinder
- CAB Related Parts
- Maintenance Standard for CAB Mount
- 80 Appendix
- Table of Contents
- Precautions Before Work
- Abbreviation List
- Air Conditioner System
- Precautions for Refrigerant
- Air Conditioner Component
- Specifications of Air Conditioner
- Structure and Function of Refrigeration Cycle
- Outline of Refrigeration Cycle
- Component Parts of Air Conditioner System
- Air Conditioner Unit
- Configuration Diagram of Air Conditioner Unit
- Function of Air Conditioner Unit
- Component Parts of Air Conditioner Unit
- Function of Evaporator as Air Conditioner Unit Component
- Function of Heater Core as Air Conditioner Unit Component
- Function of Evaporator Temperature Sensor as Air Conditioner Unit Component
- Function of Servo Motor as Air Conditioner Unit Component
- Structure of Expansion Valve as Air Conditioner Unit Component
- Function of Expansion Valve as Air Conditioner Unit Component
- Operate Expansion Valve as Air Conditioner Unit Component
- Function of Dual Pressure Switch
- Air Conditioner Controller
- Structure of Air Conditioner Controller
- Compressor
- Structure of Compressor
- Specifications of Compressor
- Function of Compressor
- Condenser
- Structure of Condenser
- Specifications of Condenser
- Function of Condenser
- Air Conditioner Related Sensors
- Structure of Sunlight Sensor
- Function of Sunlight Sensor
- Structure of Outside Temperature Sensor
- Function of Outside Air Temperature Sensor
- Explanation of Procedure for Test of and Troubleshooting of Air Conditioner
- Circuit Diagram and Configuration of Connector Pins of Air Conditioner
- System Diagram of Air Conditioner
- Input and Output Signals of Air Conditioner Controller
- Function of Air Conditioner Controller
- Locations of Air Conditioner Parts and Layout of Connectors
- Examine Air Leakage (Duct)
- How to Examine Air Leakage (Duct)
- Examine Air Conditioner with Self-Diagnosis Function
- Open the Electrical System Abnormality Record Screen in Service Mode of Machine Monitor
- Examine Vent (Mode) Changeover
- How to Examine Vent (Mode) Changeover
- Examine Fresh/Recirc Air Changeover
- How to Examine Fresh/Recirc Air Changeover
- Examine Sunlight Sensor
- How to Examine Sunlight Sensor
- Examine Refrigerant (Dual) Pressure Switch
- How to Examine Refrigerant (Dual) Pressure Switch
- Examine Relay
- Air Conditioner Troubleshooting Chart 1
- Air Conditioner Troubleshooting Chart 2
- Information Shown in Troubleshooting Table
- Failure Code [879AKA]
- Failure Code [879AKB]
- Failure Code [879BKA]
- Failure Code [879BKB]
- Failure Code [879CKA]
- Failure Code [879CKB]
- Failure Code [879DKZ]
- Failure Code [879EMC]
- Failure Code [879FMC]
- Failure Code [879GKX]
- Troubleshooting for Power Supply System (Air Conditioner Does Not Operate)
- Troubleshooting for Compressor and Refrigerant System (Air is Not Cooled)
- Troubleshooting for Blower Motor System (No Air Comes Out or Air Flow is Abnormal)
- Troubleshooting for Fresh/Recirc Air Changeover
- Troubleshooting by Gauge Pressure
- Connect Service Tool
- How to Connect Service Tool
- Precautions for Disconnection and Connection of Air Conditioner Piping
- Handle Compressor Oil
- How to Replace Desiccant
- 90 Circuit Diagrams
- Table of Contents
- Abbreviation List
- Hydraulic Circuit Diagram
- Symbols Used in Hydraulic Circuit Diagram
- Hydraulic Circuit Diagram (Blade Less Specification, Machine with 1st-Line Attachment is Applicable)
- Hydraulic Circuit Diagram (Blade Specification, Machine with 1st-Line Attachment is Applicable)
- Hydraulic Circuit Diagram (Blade Specification, Machine with 1st-Line Attachment is Applicable and Arm Crane Specification)
- Hydraulic Circuit Diagram (Machine with Multi-Control Valve)
- Hydraulic Circuit Diagram (Machine with Tool Control System)
- Electrical Circuit Diagram
- Symbols Used in Electric Circuit Diagram
- Electrical Circuit Diagram (Machine with KOMTRAX Terminal) (1/9)
- Electrical Circuit Diagram (Machine with KOMTRAX Terminal) (2/9)
- Electrical Circuit Diagram (Machine with KOMTRAX Terminal) (3/9)
- Electrical Circuit Diagram (Machine with KOMTRAX Terminal) (4/9)
- Electrical Circuit Diagram (Machine with KOMTRAX Terminal) (5/9)
- Electrical Circuit Diagram (Machine with KOMTRAX Terminal) (6/9)
- Electrical Circuit Diagram (Machine with KOMTRAX Terminal) (7/9)
- Electrical Circuit Diagram (Machine with KOMTRAX Terminal) (8/9)
- Electrical Circuit Diagram (Machine with KOMTRAX Terminal) (9/9)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010) (1/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010) (2/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010) (3/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010) (4/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010) (5/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010) (6/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010) (7/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010) (8/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010) (9/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Applicable Machine: 50001 to 62010) (10/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Serial No.: 62011 and up) (1/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Serial No.: 62011 and up) (2/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Serial No.: 62011 and up) (3/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Serial No.: 62011 and up) (4/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Serial No.: 62011 and up) (5/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Serial No.: 62011 and up) (6/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Serial No.: 62011 and up) (7/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Serial No.: 62011 and up) (8/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Serial No.: 62011 and up) (9/10)
- Electrical Circuit Diagram (Machine with Gateway Function Controller) (Serial No.: 62011 and up) (10/10)
- Index
Komatsu
