10% OFF on all manuals and programs. Use code: MCAT10
$ 0
0
$ 0
0

Komatsu FD25H-16, FD25N-16, FD30-16 Internal Combustion Forklift Shop Manual (SEN05692-08)

Format: PDF (Printable Document)

File Language: English

File Pages: 422

File Size: 27.72 MB (Speed Download Link)

Brand: Komatsu

Model: FD25H-16, FD25N-16, FD30-16 Internal Combustion Forklift

Book No: SEN05692-08

Type of Document: Shop Manual

Excellent Rating (4.8) on Trustpilot · Trusted Worldwide
Categories: ,

$ 40

Share:

Komatsu FD25H-16, FD25N-16, FD30-16 Internal Combustion Forklift Shop Manual (SEN05692-08)

These Komatsu FD25H-16, FD25N-16, FD30-16 Internal Combustion forklifts are mid-size warehouse/yard trucks used for loading docks, containers, and general material handling. The people who usually reach for a Shop Manual are shop techs, field mechanics, and fleet managers who actually plan and control repairs. They’re trying to cut guesswork, shorten downtime, and make sure the machine leaves the bay fixed the first time, not on a comeback.

What this manual helps you do

  • Trace engine, transmission, and drive issues step-by-step so you’re not just throwing parts at a no-move or low-power complaint.
  • Diagnose hydraulic lift/tilt problems using the kind of tests and adjustment points most shops rely on during real repairs.
  • Follow teardown and reassembly sequences for major components so parts go back in the right order and orientation.
  • Check steering, brake, and mast systems against factory procedures so you can sign off repairs with confidence.
  • Verify adjustments and settings after repair so the truck is safe, consistent, and ready to go back into the rotation.

Who this is for

If you’re a field tech, shop mechanic, or fleet manager scheduling and supervising real repairs, this Shop Manual fits what you need. If you’re just operating the truck or only doing daily checks, you’d be better off with an Operation & Maintenance manual instead.

FAQ

Q: Is this a searchable PDF I can print from?

A: Yes, it’s a PDF you can search on-screen and print sections for the shop as needed.

Q: Does this go deep enough for full overhauls or just light service?

A: The Komatsu FD25H-16, FD25N-16, FD30-16 Internal Combustion Forklift Shop Manual (SEN05692-08) is aimed at workshop-level repairs, including diagnostics and major component work.

Q: How do I know if it matches my exact forklift variant?

A: Check your model designation and compare it to FD25H-16, FD25N-16, or FD30-16; for other series or special variants, you may need a different manual.

Bottom line: If you’re planning, scheduling, or performing real repairs on these three Komatsu forklift models, this is the right manual; if you only need operating instructions or basic maintenance intervals, keep looking.

📘 Show Index

Table of Contents:

  • DESCRIPTION OF THE SYMBOLS
  • SECTION INDEX
  • 10. GENERAL AND SPECIFICATIONS
    • SPECIFICATIONS
    • PERIODIC REPLACEMENT OF CONSUMABLE PARTS
    • SAFETY ITEMS FOR MAINTENANCE
    • STANDARD TIGHTENING TORQUE FOR BOLTS
    • STANDARD TIGHTENING TORQUE FOR PIPE JOINTS
  • 20. TESTING AND ADJUSTING
    • SERVICE DATA
    • HOW TO DECOMPRESS THE HYDRAULIC PIPING
    • GASOLINE ENGINE
    • DIESEL ENGINE
    • AIR CLEANER
    • ADJUSTMENT OF IGNITION TIMING
    • ADJUSTMENT OF FUEL INJECTION TIMING
    • MEASUREMENT OF COMPRESSION
    • ADJUSTMENT OF VALVE CLEARANCE
    • TIGHTENING TORQUE OF CYLINDER HEAD MOUNTING BOLTS
    • REPLACEMENT OF CLUTCH DISC
    • TORQFLOW TRANSMISSION CASE
    • DIFFERENTIAL CASE
    • HYDRAULIC TANK
    • MEASUREMENT OF HYDRAULIC DRIFT OF LIFT AND TILT CYLINDERS
    • ADJUSTMENT OF CLUTCH AND BRAKE PEDAL
    • ADJUSTMENT OF INCHING AND BRAKE PEDAL
    • ADJUSTMENT OF ACCELERATOR PEDAL
    • ADJUSTMENT OF PARKING BRAKE LEVER
    • ADJUSTMENT OF CABLES OF THE FORWARD AND BACKWARD CONTROL LEVER AND THE HIGH AND LOW SPEED LEVER
    • WHEEL BRAKE
    • BLEEDING AIR
    • DESIGNATED FUEL AND LUBRICATING OIL
    • LIST OF LUBRICANT AND GREASE
  • 30. REMOVAL AND INSTALLATION
    • OVERALL DISASSEMBLY AND ASSEMBLY
    • WEIGHT TABLE
    • MAST
    • CHAIN (DOUBLE MAST)
    • CHAIN (TRIPLE MAST)
    • LIFT CYLINDER
    • POWER LINE
    • DRIVE AXLE AND TRANSFER
    • ALIGNMENT OF POWER LINE (1)
    • ALIGNMENT OF POWER LINE (2)
    • STEERING AXLE AND POWER STEERING
    • WHEEL BRAKE
  • 40. DISASSEMBLY AND ASSEMBLY
    • CLUTCH
    • CLUTCH MASTER CYLINDER
    • CLUTCH BOOSTER ASSEMBLY
    • CLUTCH TRANSMISSION
    • TORQUE CONVERTER
    • TORQFLOW TRANSMISSION
    • DIFFERENTIAL
    • DIFFERENTIAL ASSEMBLY DRAWING
    • WHEEL BRAKE
    • BRAKE MASTER CYLINDER
    • COMBINATION SWITCH
    • SOLENOID VALVE
    • STEERING VALVE
    • STEERING AXLE
    • POWER STEERING CYLINDER ASSEMBLY
    • LIFT CYLINDER
    • TILT CYLINDER
    • CONTROL VALVE
    • MAST
    • FORK CARRIAGE
    • FLOW DIVIDER
    • RESERVOIR ASSEMBLY
    • HYDRAULIC PUMP
    • UNIVERSAL JOINT
  • 50. MAINTENANCE STANDARD
    • CLUTCH RELIESE CYLINDER
    • CLUTCH
    • CLUTCH TRANSMISSION
    • TORQUE CONVERTER
    • TORQFLOW TRANSMISSION
    • TRANSMISSION CONTROL VALVE
    • DIFERENTIAL
    • WHEEL BRAKE
    • BRAKE MASTER CYLINDER
    • CLUTCH MASTER CYLINDER
    • BRAKE BOOSTER
    • CLUTCH BOOSTER
    • STEERING AXLE
    • POWER STEERING VALVE
    • POWER STEERING CYLINDER
    • LIFT CYLINDER
    • TILT CYLINDER
    • CONTROL VALVE
    • MAST, FORK CARRIAGE AND FORK
    • HYDRAULIC PUMP
    • UNIVERSAL JOINT
  • 60. STRUCTURE AND FUNCTION
    • TORQUE CONVERTER, GEAR PUMP AND CONTROL VALVE
    • BRAKE BOOSTER
    • FLOW DIVIDER
    • CLUTCH BOOSTER
    • TILT CYLINDER
    • WORK EQUIPMENT CONTROL VALVE
    • VEHICLE CONTROLLER
    • AS CONTROLLER (FORKLIFT TRUCK WITH SEAT BELT INTERLOCK)
    • HYDRAULIC STEERING SYSTEM
    • HYDRAULIC CIRCUIT DRAWING
    • P-PORT OIL PRESSURE MEASURING PORT
    • FUSE LOAD LIST
    • FUSE LOAD LIST (FORKLIFT TRUCK WITH SEAT BELT INTERLOCK)
    • ELECTRICAL CIRCUIT DRAWING
  • 80. CRITERIA FOR PERIODICAL INSPECTION AND JUDGMENT
    • ENGINE
    • POWER TRAIN
    • TRAVELING SYSTEM
    • STEERING SYSTEM
    • BRAKING SYSTEM
    • WORK EQUIPMENT
    • HYDRAULIC SYSTEM
    • CHASSIS AND SAFETY SYSTEM
    • OVERALL TEST
  • 90. CONVERSION TABLE
    • MILLIMETERS TO INCHES
    • INCHES TO MILLIMETERS
    • CUBIC METERS TO CUBIC YARDS
    • CUBIC YARDS TO CUBIC METERS
    • LITER TO U.S. GALLON
    • U.S. GALLON TO LITER
    • LITER TO U.K. GALLON
    • U.K. GALLON TO LITER
    • KILOGRAM TO POUND
    • POUND TO KILOGRAM
    • KG/CM2 TO IB/IN2
    • KGM TO FT IB
    • TEMPERATURE
  • APPENDIX

Komatsu

Latest Product

0
    0
    Your Cart
    Your cart is emptyReturn to Shop