Description

Atlas Copco TH 10LM OBC Water Well Drills Operations, Maintenance and Parts Manual

Atlas Copco TH 10LM OBC Water Well Drills Index:

SECTION 1 – GENERAL ………………………………………………………………………………………………………….. 1.1
FOREWORD ………………………………………………………………………………………………………………………….. 1.2
INTRODUCTION …………………………………………………………………………………………………………………….. 1.3
FEATURES …………………………………………………………………………………………………………………………… 1.4
SPECIFICATION ……………………………………………………………………………………………………………………. 1.5
GENERAL LAYOUT………………………………………………………………………………………………………………… 1.8
SECTION 2 – OPERATION……………………………………………………………………………………………………….. 2.1
OPERATION………………………………………………………………………………………………………………………….. 2.3
PRE-OPERATION CHECK ………………………………………………………………………………………………………. 2.3
LEVELLING THE MACHINE …………………………………………………………………………………………………….. 2.3
TOWER RAISING…………………………………………………………………………………………………………………… 2.3
DRILL PIPE ADDING………………………………………………………………………………………………………………. 2.3
DRILL PIPE REMOVAL …………………………………………………………………………………………………………… 2.4
TOWER LOWERING ………………………………………………………………………………………………………………. 2.5
BIT AND HAMMER INSTALLATION AND REMOVAL ………………………………………………………………….. 2.6
DTH DRILLINGL …………………………………………………………………………………………………………………….. 2.7
HOLE CLEANING PROCEDURE ………………………………………………………………………………………………. 2.8
DRILLING HINTS ……………………………………………………………………………………………………………………. 2.9
SAFETY MANUAL………………………………………………………………………………………………………………….2.25
SECTION 3 – PARTS LIST ……………………………………………………………………………………………………. 3.2.1
ASSEMBLY TRUCK MTG ACCESSORIES……………………………………………………………………………… 3.2.4
MODULE FRAME COMPLETE………………………………………………………………………………………………. 3.2.6
JACK ASSEMBLY……………………………………………………………………………………………………………….. 3.3.1
ASSEMBLY, JACK………………………………………………………………………………………………………………. 3.3.2
ASSEMBLY CAN TYPE REAR RHS/FRONT LHS ……………………………………………………………………. 3.3.4
ASSEMBLY CAN TYPE REAR LHS/FRONT RHS ……………………………………………………………………. 3.3.6
SEAL KIT, JACK CYLINDER…………………………………………………………………………………………………. 3.3.8
CONTROL PANEL ASSEMBLY……………………………………………………………………………………………… 3.4.1
ASSEMBLY, CONTROL PANEL…………………………………………………………………………………………….. 3.4.2
ASSEMBLY – HANDLE, SM12 ………………………………………………………………………………………………. 3.4.4
ASSEMBLY, FLOW CONTROL VALVE…………………………………………………………………………………… 3.4.5
HYDRAULIC RESERVIOR…………………………………………………………………………………………………….. 3.5.1
RESERVOIR, HYDRAULIC……………………………………………………………………………………………………. 3.5.2
ASSEMBLY, SUCTION MANIFOLD ……………………………………………………………………………………….. 3.5.4
DERRICK RAISING ASSEMBLY ……………………………………………………………………………………………. 3.6.1
ASSEMBLY & MOUNTING, DERRICK RAISING ……………………………………………………………………… 3.6.2
SEAL KIT, DERRICK RAISING CYLINDER……………………………………………………………………………… 3.6.4
OIL COOLER ASSEMBLY…………………………………………………………………………………………………….. 3.7.1

ASSEMBLY & MOUNTING HYD. OIL COOLER ……………………………………………………………………….. 3.7.2
MOTOR HYDRAULIC …………………………………………………………………………………………………………… 3.7.4
TOOL BOX …………………………………………………………………………………………………………………………. 3.8.1
ASSEMBLY & MOUNTING TOOL BOX …………………………………………………………………………………. 3.8.2
BREAKOUT WRENCH………………………………………………………………………………………………………….. 3.9.1
ASSEMBLY & MOUNTING BREACKOUT WRENCH ………………………………………………………………… 3.9.2
SEAL KIT B. O.W. CYLINDER ………………………………………………………………………………………………. 3.9.4
DERRICK & FEED SYSTEM ………………………………………………………………………………………………… 3.20.1
ASSEMBLY DERRICK ………………………………………………………………………………………………………… 3.20.2
ASSEMBLY DERRICK LOCK ……………………………………………………………………………………………….. 3.20.4
ASSEMBLY WIRE ROPE …………………………………………………………………………………………………….. 3.20.6
TOP YOKE ASSEMBLY ……………………………………………………………………………………………………….3.20.8
TRAVELLING SHEAVE ASSEMBLY ……………………………………………………………………………………. 3.20.10
PULL DOWN SHEAVE ASSEMBLY …………………………………………………………………………………….. 3.20.12
ASSEMBLY & MOUNTING FEED CYLINDER ……………………………………………………………………….. 3.20.14
SEAL KIT, FEED CYLINDER ……………………………………………………………………………………………… 3.20.16
ASSEMBLY ROTARY HEAD ………………………………………………………………………………………………… 3.30.1
ASSEMBLY & MOUNTING, ROTARY HEAD ………………………………………………………………………….. 3.30.2
ASSEMBLY, GUIDE SHOE ………………………………………………………………………………………………… .3.30.4
ASSEMBLY, ROTARY HEAD……………………………………………………………………………………………….. 3.30.6
ASSEMBLY, MUD SWIVEL – 2” ADJUSTABLE ………………………………………………………………………. 3.30.8
HOISTS CASING HANDLING & WINCH ASSEMBLY ……………………………………………………………… 3.40.1
HOIST SYSTEM CASING HANDLING ……………………………………………………………………………………3.40.2
ASSEMBLY AND MOUNTING, WINCH BOOM ……………………………………………………………………….. 3.40.4
PIPING HYDRAULIC ………………………………………………………………………………………………………….. 3.50.2
AIR SYSTEM …………………………………………………………………………………………………………………….. 3.60.1
ASSEMBLY & MOUNTING LUBRICATOR …………………………………………………………………………….. 3.60.2
ASSEMBLY & MOUNTING ELECTRONIC LUBRICATOR ………………………………………………………… 3.60.4
PIPING AIR ……………………………………………………………………………………………………………………….. 3.60.6
PIPING, AIRLINE ON TOWER ……………………………………………………………………………………………… 3.60.8
WATER SYSTIM ………………………………………………………………………………………………………………… 3.70.1
WATER INJECTION PUMP MOUNTING ………………………………………………………………………………… 3.70.2
PIPING, W I DELIVERY ………………………………………………………………………………………………………. 3.70.4
WATER TANK & PIPING ……………………………………………………………………………………………………. 3.70.6
MUD MODULE ……………………………………………………………………………………………………………………. 3.80.1
ASSEMBLY & MOUNTING MUD PUMP ………………………………………………………………………………… 3.80.2
ASSEMBLY & MTG HYD. PUMP ………………………………………………………………………………………….. 3.80.4
SUCTION PIPING MUD PUMP ……………………………………………………………………………………………. 3.80.6
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ELECTRICAL …………………………………………………………………………………………………………………… 3.110.1
ELECTRICAL CIRCUIT………………………………………………………………………………………………………..3. .110.2
TOOLS ……………………………………………………………………………………………………………………………. 3.120.1
TOOLS, SETTING …………………………………………………………………………………………………………….. 3.120.2
TOOLS & ACCESSORIES, STANDARD ………………………………………………………………………………. 3.120.3
ASSEMBLY, CENTRALISER BUSH, DUST CURTAIN …………………………………………………………… 3.120.4
ASSEMBLY, BUBBLE LEVEL ……………………………………………………………………………………………. 3.120.6
ASSEMBLY, DRILL PIPE ELEVATOR …………………………………………………………………………………. 3.120.8
SEAL KIT DETAILS…………………………………………………………………………………………………………. 3.120.10
TOOLS & ACCESSORIES …………………………………………………………………………………………………. 3.122.1
SECTION 4 – MAINTENANCE AND LUBRICATION ……………………………………………………………………… 4.1
LUBRICATION ……………………………………………………………………………………………………………………….. 4.3
MAINTENANCE SCHEDULE ……………………………………………………………………………………………………. 4.4
LUBRICATION CHART ……………………………………………………………………………………………………………. 4.5
HAZARDOUS SUBSTANCE PRECAUTION ……………………………………………………………………………….. 4.6
HYDRAULIC OIL …………………………………………………………………………………………………………………….. 4.7
POWER HEAD OIL …………………………………………………………………………………………………………………. 4.8
GEAR OIL……………………………………………………………………………………………………………………………… 4.9
ROCK DRILL OIL ……………………………………………………………………………………………………………………4.10
JOINT THREAD LUBRICANT ………………………………………………………………………………………………….. 4.11
GREASE ………………………………………………………………………………………………………………………………4.12
SECTION 5 – PART NO. INDEX ………………………………………………………………………………………………… 5.1
PART NO. INDEX …………………………………………………………………………………………………………………… 5.3
SECTION 6-SERVICE MANUAL OF PROPERITARY COMPONENTS …………………………………………….. 6.1
HYDRAULIC WINCH
WATER INJECTION PUMP
XRH 1100 EXCEL
5×6 MUD PUMP

Atlas Copco