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Bobcat E17z Excavator Service Manual (SN B4AW11001-B4AW99999)

Format: PDF (Printable Document)

File Language: English

File Pages: 680

File Size: 21.93 MB (Speed Download Link)

Brand: Bobcat

Model: E17z Excavator

Book No: 7314142

Serial No: SN B4AW11001-B4AW99999

Type of Document: Service Manual

Categories: ,

$ 45

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Bobcat E17z Excavator Service Manual (SN B4AW11001-B4AW99999)

The Bobcat E17z is a small zero-tail mini excavator you'll see on tight jobsites, trenches along foundations, and landscaping work where a big Deere or Cat won't fit. The person who reaches for this service manual is the one actually tearing into the machine, not just running it. They're trying to chase down hydraulic issues, electrical gremlins, or do proper engine and swing/track work with the right specs in front of them.

What this manual helps you do

  • Diagnose no-start, hard-start, or low-power complaints on the small diesel engine and its fuel system
  • Trace and troubleshoot electrical faults using wiring diagrams for the E17z's harness and control circuits
  • Check and set hydraulic and pilot pressures for boom, arm, bucket, and travel functions on the E17z hydraulic system
  • Follow teardown and reassembly steps for cylinders, final drives, slew motor, and major hydraulic components
  • Verify correct adjustment and torque on undercarriage, swing, and structural fasteners after repairs

Who this is for

This manual is for anyone working specifically on a Bobcat E17z excavator with serial numbers from B4AW11001 to B4AW99999: small contractors, shop mechanics, rental fleets, and owner-operators. If you only need basic controls, safety, and daily checks, you want the operator's handbook instead, not this service manual.

FAQ

Q: Is this a searchable PDF, and can I read the wiring diagrams clearly?

A: Yes, it's a PDF you can search by keyword, and the wiring diagrams are meant to be zoomed in on a screen or printed.

Q: How do I know if it covers my exact E17z machine?

A: Check your serial plate. If your E17z serial number falls between B4AW11001 and B4AW99999, this is the right manual.

Q: Is this what I need for real repairs, or is it just maintenance?

A: This is the workshop-level service manual, used for real diagnostics and repairs, not just basic maintenance schedules.

If your machine is an E17z in that serial range and you're doing actual repair work, this is the manual you want. If your serial doesn't match, don't buy this one.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
      • Avoid Silica Dust
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Spark Arrester Exhaust System
      • Welding And Grinding
      • Fire Extinguishers
    • SERIAL NUMBER LOCATIONS
      • Excavator Serial Number
      • Engine Serial Number
    • DELIVERY REPORT
    • EXCAVATOR IDENTIFICATION
  • SAFETY & MAINTENANCE
    • LIFTING AND BLOCKING THE EXCAVATOR
      • Procedure
    • LIFTING THE EXCAVATOR
      • Procedure
    • OPERATOR CAB (ROPS / TOPS)
      • Description
    • OPERATOR CANOPY (ROPS / TOPS / FOPS)
      • Description
    • TRANSPORTING THE EXCAVATOR ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TAILGATE
      • Opening And Closing
      • Adjusting The Latch
    • RIGHT SIDE COVER
      • Opening And Closing
    • SERVICE SCHEDULE
      • Maintenance Intervals
      • Inspection Checkbook
    • AIR CLEANER SERVICE
      • Daily Check
      • Replacing The Filters
    • ENGINE COOLING SYSTEM
      • Cleaning
      • Checking Level
      • Removing And Replacing Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Filter
      • Draining The Fuel Tank
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC SYSTEM
      • Checking And Adding Hydraulic Oil
      • Hydraulic / Hydrostatic Fluid Chart
      • Removing And Replacing The Hydraulic Filters
      • Removing And Replacing The Hydraulic Oil
    • LUBRICATING THE EXCAVATOR
      • Lubrication Locations
    • TRAVEL MOTOR
      • Checking And Adding Oil
      • Removing And Replacing Oil
    • SPARK ARRESTER MUFFLER
      • Cleaning Procedure
    • SEAT BELT
      • Inspection And Maintenance
    • CONTROL CONSOLE LOCKOUTS
      • Inspection And Maintenance
    • PIVOT PINS
      • Inspection And Maintenance
    • TOWING THE EXCAVATOR
      • Procedure
    • EXCAVATOR STORAGE AND RETURN TO SERVICE
      • Storage
      • Return To Service
    • STOPPING THE ENGINE AND LEAVING THE EXCAVATOR
      • Procedure
    • REMOTE START TOOL KIT – MEL1563
      • Remote Start Tool – MEL1563
      • Service Tool Harness Communicator – MEL1566
    • REMOTE START TOOL (SERVICE TOOL) KIT – 7217666
      • Description
      • Remote Start Tool (Service Tool) – 7022042
      • Excavator Service Tool Harness – 6689747
      • Computer Service Tool Harness – 6689746
  • HYDRAULIC SYSTEM
    • HYDRAULIC/HYDROSTATIC SCHEMATIC
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting The Hydraulic Circuit
      • Troubleshooting The Cylinder Circuit
      • Troubleshooting The Swing (Upperstructure Slew) Circuit
      • Troubleshooting The Travel Circuit
    • CYLINDER (BOOM)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (ARM)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BOOM SWING)
      • Testing
      • Removal And Installation
      • Parts Identification (Earlier Models)
      • Disassembly (Earlier Models)
      • Assembly (Earlier Models)
      • Parts Identification (Later Models)
      • Disassembly (Later Models)
      • Assembly (Later Models)
    • CYLINDER (BUCKET)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BLADE)
      • Testing
      • Removal And Installation
      • Parts Identification (Earlier Models)
      • Disassembly (Earlier Models)
      • Assembly (Earlier Models)
      • Parts Identification (Later Models)
      • Disassembly (Later Models)
      • Assembly (Later Models)
    • CYLINDER (TRACK FRAME EXPANSION)
      • Testing
      • Removal And Installation
      • Parts Identification (Earlier Models)
      • Disassembly (Earlier Models)
      • Assembly (Earlier Models)
      • Parts Identification (Later Models)
      • Disassembly (Later Models)
      • Assembly (Later Models)
    • VALVES (MAIN RELIEF)
      • Description
      • Test Conditions
      • Testing And Adjusting Main Relief At Manifold
      • Testing And Adjusting Main Relief At Hydraulic Control Valve
    • VALVES (PORT RELIEF)
      • Testing And Adjusting
    • VALVES (CROSS PORT RELIEF)
      • Testing
      • Removal And Installation
    • VALVES (PRESSURE REDUCING)
      • Testing And Adjusting
    • HYDRAULIC CONTROL VALVE
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
      • Right And Left Travel Valve Section Disassembly And Assembly
      • Arm And Bucket Valve Section Disassembly And Assembly
      • Boom Swing And Auxiliary Valve Section Disassembly And Assembly
      • Boom Valve Section Disassembly And Assembly
      • Slew Valve Section Disassembly And Assembly
      • Blade Valve Section Disassembly And Assembly
    • HYDRAULIC PUMP
      • Description
      • Torque Adjustment
      • Testing The Piston Pump
      • Testing The Gear Pump
      • Testing Auxiliary Hydraulic Flow
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
      • Gear Pump Disassembly
      • Gear Pump Assembly
      • Piston Pump Disassembly
      • Piston Pump Assembly
    • MANIFOLD ASSEMBLY / ACCUMULATOR
      • Description
      • Removal And Installation
      • Parts Identification
    • ACCUMULATOR
      • Removal And Installation
    • TRAVEL MOTOR
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SWIVEL JOINT
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SWING MOTOR
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
      • Motor Disassembly
      • Motor Assembly
      • Brake Carrier Disassembly And Assembly
    • CONTROL LEVER (JOYSTICK) (RIGHT)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CONTROL LEVER (JOYSTICK) (LEFT)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • HYDRAULIC FILTER MOUNT
      • Description
      • Removal And Installation
    • HYDRAULIC RESERVOIR
      • Description
      • Removal And Installation
    • OIL COOLER
      • Removal And Installation
    • BLADE / TRACK EXPANSION SOLENOID BLOCK
      • Description
      • Block Removal And Installation
      • Solenoid Removal And Installation
      • Parts Identification
      • Block Disassembly And Assembly
  • UNDERCARRIAGE
    • BLADE
      • Description
      • Extension Removal And Installation
      • Blade Removal And Installation
    • TRACK UNDERCARRIAGE COMPONENTS
      • Description
      • Track Lug Height
      • Checking Tension
      • Adjusting Tension
      • Track Removal And Installation
      • Idler Removal And Installation
      • Track Tensioner Removal And Installation
      • Track Tensioner Disassembly And Assembly
      • Roller Removal And Installation
      • Sprocket Removal And Installation
      • Track Frame Guide Inspection
      • Removal And Installation Of Expandable Track Frame
    • TRACK MAINTENANCE
      • Track Damage Identification
    • SWING CIRCLE GEAR
      • Removal And Installation
  • UPPERSTRUCTURE & SWING
    • UPPERSTRUCTURE
      • Description
      • Removal
      • Installation
    • ROPS CANOPY
      • Removal And Installation
    • SEAT AND SEAT MOUNT
      • Removal And Installation
    • LEFT CONSOLE
      • Console Cover Removal And Installation
      • Gas Spring Removal And Installation
      • Lock Lever Removal And Installation
      • Console Removal And Installation
    • LEFT UPPERSTRUCTURE COVER
      • Removal And Installation
    • RIGHT UPPERSTRUCTURE COVER
      • Removal And Installation
    • ENGINE SPEED CONTROL
      • Removal And Installation
      • Cable Adjustment
    • BLADE CONTROL
      • Removal And Installation
    • RIGHT PEDAL (BOOM SWING)
      • Removal And Installation
      • Disassembly And Assembly
    • TRAVEL CONTROLS
      • Removal And Installation
      • Disassembly And Assembly
    • LEFT PEDAL (AUXILIARY)
      • Disassembly And Assembly
    • CONTROL LINKAGE ASSEMBLY
      • Removal And Installation
      • Disassembly And Assembly
    • FLOOR MAT AND FLOOR PANELS
      • Description
      • Removal And Installation
    • FUEL TANK
      • Removal And Installation
    • HORN
      • Removal And Installation
    • SWING FRAME
      • Description
      • Removal And Installation
      • Bushing Removal And Installation
      • Swing Frame Bushing Removal
      • Swing Frame Bushing Installation
    • BOOM
      • Description
      • Removal And Installation
      • Boom Bushing Removal And Installation
    • ARM
      • Description
      • Removal And Installation
      • Arm To Boom Bushing Removal And Installation
      • Arm To Bucket And Bucket Link Bushing Removal And Installation
    • BUCKET
      • Removal And Installation
    • TAILGATE
      • Removal And Installation
      • Latch Removal And Installation
    • COUNTERWEIGHT
      • Removal And Installation
    • OPERATOR BONNET
      • Removal And Installation
    • QUICK COUPLER (KLAC™ SYSTEM)
      • Troubleshooting
      • Daily Inspection
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • QUICK COUPLER (LEHNHOFF® SYSTEM)
      • Troubleshooting
      • Daily Inspection
      • Removal (MS03 And MS08)
      • Installation (MS03 And MS08)
      • Parts Identification (MS03)
      • Disassembly And Assembly (MS03)
      • Parts Identification (MS08)
      • Disassembly (MS08)
      • Assembly (MS08)
    • RIGHT SIDE COVER
      • Removal And Installation
    • CAB
      • Removal And Installation
      • Door Removal And Installation
      • Front Window Removal And Installation
      • Right Side Sliding Window Removal And Installation
      • Glass Removal
      • Glass Installation
  • ELECTRICAL SYSTEM
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Glossary Of Electrical Symbols
      • Troubleshooting
      • Description
      • Fuse And Relay Location / Identification
    • BATTERY
      • Servicing
      • Removal And Installation
      • Using A Booster Battery (Jump Starting)
    • ALTERNATOR
      • Belt Adjustment
      • Belt Replacement
      • Charging System Inspection
      • Alternator Voltage Testing
      • Parts Identification
      • Removal And Installation
    • STARTER
      • Testing
      • Removal And Installation
      • Parts Identification
    • LIGHTS
      • Boom Light Removal And Installation
      • Boom Light Bulb Replacement
    • MAGNETIC LOCKOUT SENSOR
      • Removal And Installation
    • TWO-SPEED SWITCH
      • Removal And Installation
    • FUEL LEVEL SENDER
      • Removal And Installation
      • Testing
    • DIAGNOSTIC SERVICE CODES
      • Viewing Service Codes
      • Number Codes List
    • CONTROL PANEL SETUP
      • Password Setup (Keyless Start Panel)
      • Maintenance Clock
    • KEY SWITCH
      • Removal And Installation
    • MOTION ALARM SYSTEM
      • Description
      • Inspecting
      • Adjusting Switch Position
  • ENGINE
    • ENGINE INFORMATION
      • Description
      • Specifications
      • Crankshaft Re-Grind Data
      • Torque Values
      • Troubleshooting
      • Engine Removal And Installation
      • Engine Mount Replacement
      • Engine Compression – Testing
    • SPARK ARRESTER MUFFLER
      • Removal And Installation
    • AIR CLEANER
      • Removal And Installation
    • ENGINE COOLING SYSTEM
      • Radiator / Oil Cooler Removal And Installation
      • Fan Removal
      • Water Pump Removal And Installation
      • Thermostat Removal And Installation
      • Thermostat – Testing
    • LUBRICATION SYSTEM
      • Oil Pan Removal And Installation
      • Oil Pump Removal And Installation
      • Oil Pump – Service
      • Engine Oil Pressure – Testing
    • FUEL SYSTEM
      • Fuel Shutoff Solenoid Removal And Installation
      • Fuel Injection Pump – Testing
      • Fuel Injection Pump Removal And Installation
      • Fuel Injection Pump – Timing
      • Fuel Camshaft Removal And Installation
      • Fuel Camshaft Governor
      • Fuel Injector Removal And Installation
      • Fuel Injector Nozzle Pressure – Testing
    • CYLINDER HEAD
      • Glow Plug Removal And Installation
      • Valve Clearance Adjustment
      • Valve Timing – Checking
      • Cylinder Head Removal And Installation
      • Cylinder Head Disassembly And Assembly
      • Cylinder Head – Servicing
      • Cylinder Head Top Clearance
      • Valve Guide – Servicing
      • Valve And Valve Seat Reconditioning
      • Valve Spring
      • Valve Tappets
      • Rocker Arm And Shaft – Servicing
    • CRANKSHAFT AND PISTONS
      • Piston And Connecting Rod Removal And Installation
      • Piston And Connecting Rod – Servicing
      • Cylinder Bore – Measuring
      • Connecting Rod Alignment
      • Crankshaft Gear Removal And Installation
      • Crankshaft And Bearings Removal And Installation
      • Crankshaft And Bearings – Servicing
    • CAMSHAFT AND TIMING GEARS
      • Timing Gearcase Cover Removal And Installation
      • Timing Gears Measuring Backlash
      • Idler Gear And Camshaft Removal And Installation
      • Idler Gear And Shaft – Servicing
    • FLYWHEEL AND HOUSING
      • Flywheel Housing Removal And Installation
      • Hydraulic Pump Coupler Removal And Installation
      • Flywheel Removal
      • Flywheel Installation
      • Rear End Plate Removal And Installation
  • HEATING AND VENTILATION
    • HEATER SYSTEM
      • Description
      • Components
    • REGULAR MAINTENANCE
      • Filter Element Removal And Installation
      • Heater Coil
    • HEATER UNIT
      • Removal And Installation
    • HEATER COIL
      • Removal And Installation
    • HEATER FAN
      • Removal And Installation
    • HEATER VALVE
      • Removal And Installation
  • SPECIFICATIONS
    • EXCAVATOR SPECIFICATIONS
      • Machine Dimension
      • Machine Dimensions (Standard Arm)
      • Rated Lift Capacity – With Standard Arm And Canopy (With Demolition Kit)
      • Rated Lift Capacity – With Standard Arm And Cab (With Demolition Kit)
      • Rated Lift Capacity – With Standard Arm And Canopy (No Demolition Kit)
      • Rated Lift Capacity – With Standard Arm And Cab (No Demolition Kit)
      • Performance
      • Controls
      • Engine
      • Hydraulic System
      • Hydraulic Cylinders
      • Hydraulic Cycle Times
      • Electrical
      • Drive System
      • Slew System
      • Undercarriage
      • Capacities
      • Tracks
      • Ground Pressure
      • Environmental
    • TECHNICAL SERVICE GUIDE SPECIFICATIONS
      • Engine
      • Engine Torques
      • Cooling System
      • Excavator Torques
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque For General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • O-ring Face Seal Connection
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • Port Seal Fitting
    • HYDRAULIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Remote Start Tools
      • Hydraulic Tools
      • Engine Tools
      • Electrical Tools
      • General Tools
      • HVAC Tools
  • ALPHABETICAL INDEX
  • SERVICE SCHEDULE SYMBOLS

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