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Bobcat E45 Excavator Service Manual (SN AHHC11001-AHHC99999)

Format: PDF (Printable Document)

File Language: English

File Pages: 1101

File Size: 36.73 MB (Speed Download Link)

Brand: Bobcat

Model: E45 Excavator

Book No: 6989437

Serial No: SN AHHC11001-AHHC99999

Type of Document: Service Manual

Categories: ,

$ 45

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Bobcat E45 Excavator Service Manual (SN AHHC11001-AHHC99999)

On a real job, an E45 is digging footings, trenching utilities, loading trucks, and working in tight spots where a big excavator won't fit. The people who reach for this service manual are the ones actually fixing the thing when it quits in the customer's driveway or on a rental yard line. They're chasing hydraulic leaks, low power complaints, electrical gremlins, or doing engine and swing motor work. They need solid specs and step-by-steps, not sales fluff.

What this manual helps you do

  • Diagnose hydraulic problems, check pressures, and trace weak or dead functions in the E45's hydraulic system
  • Troubleshoot electrical issues using wiring diagrams, connector views, and step sequences for sensors and switches
  • Follow teardown and reassembly procedures for components like cylinders, drive motors, swing gearboxes, and valve sections
  • Set and verify adjustments on linkages, travel controls, and hydraulic settings after a repair
  • Replace major assemblies on the E45 and confirm you've got hoses, wiring, and hardware routed and torqued correctly

Who this is for

This is for anyone maintaining or repairing a Bobcat E45 in the AHHC11001-AHHC99999 serial range: small contractors, owner-operators, field techs out of a service truck, and shop mechanics or rental fleets. If you just need to learn how to run the machine or daily grease points, you want the operator's handbook instead.

FAQ

Q: Is this a searchable PDF and are the wiring diagrams readable?

A: Manuals like this are usually supplied as a searchable PDF, and the wiring diagrams are laid out so you can zoom in and read pin numbers and wire colors.

Q: Does this match my exact E45?

A: If your serial number falls between AHHC11001 and AHHC99999, this is the correct service manual family for your machine.

Q: Is this the right document if I'm doing real repairs, not just maintenance?

A: Yes. This is the workshop-level service manual, meant for diagnostics, teardown, and repair, not just basic service intervals.

Bottom line: If your E45's serial number is in that AHHC11001-AHHC99999 range and you're actually wrenching on it, this is the manual you want in the truck.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Spark Arrester Exhaust System
      • Welding And Grinding
      • Fire Extinguishers
    • SERIAL NUMBER LOCATIONS
      • Excavator Serial Number
      • Engine Serial Number
    • DELIVERY REPORT
    • EXCAVATOR IDENTIFICATION
  • SAFETY AND MAINTENANCE
    • LIFTING AND BLOCKING THE EXCAVATOR
      • Procedure
    • LIFTING THE EXCAVATOR
      • Procedure
    • OPERATOR CAB (ROPS / TOPS)
      • Description
      • Cab Door
      • Front Window
      • Front Wiper
      • Window Washer Reservoir
      • Right Side Windows
    • OPERATOR CANOPY (ROPS / TOPS)
      • Description
    • TRANSPORTING THE EXCAVATOR ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TAILGATE
      • Opening And Closing
      • Adjusting The Latch
    • RIGHT SIDE COVER
      • Opening And Closing
    • SERVICE SCHEDULE
      • Maintenance Intervals
    • AIR CLEANER SERVICE
      • Daily Check
      • Replacing Filter Elements
    • CAB FILTERS (S/N AG3G11001 – AG3G13999 AND AHHC11001 – AHHC12999)
      • Cleaning And Maintenance
    • CAB FILTERS (S/N AG3G14000 & ABOVE, AHHC13000 & ABOVE, B3NM11001 & ABOVE AND B3NR11001 & ABOVE)
      • Cleaning And Maintenance
    • ENGINE COOLING SYSTEM
      • Cleaning
      • Checking Level
      • Removing And Replacing Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Filters
      • Draining The Fuel Tank
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC SYSTEM
      • Checking And Adding Hydraulic Oil
      • Hydraulic / Hydrostatic Fluid Chart
      • Removing And Replacing The Hydraulic Filters
      • Removing And Replacing The Hydraulic Fluid
    • LUBRICATING THE EXCAVATOR (EARLIER MODELS)
      • Lubrication Locations
    • LUBRICATING THE EXCAVATOR (LATER MODELS)
      • Lubrication Locations
    • PIVOT PINS
      • Inspection And Maintenance
    • TRAVEL MOTOR
      • Checking And Adding Oil
      • Removing And Replacing Oil
    • SPARK ARRESTER MUFFLER
      • Cleaning Procedure
    • EMERGENCY EXIT
      • Right Side Rear Window
      • Front Window
    • SEAT BELT
      • Inspection And Maintenance
    • CONTROL CONSOLE LOCKOUTS
      • Inspection And Maintenance
    • TOWING THE EXCAVATOR
      • Procedure
    • REMOTE START TOOL KIT – MEL1563
      • Remote Start Tool – MEL1563
      • Service Tool Harness Communicator – MEL1566
    • REMOTE START TOOL (SERVICE TOOL) KIT – 7217666
      • Description
      • Remote Start Tool (Service Tool) – 7022042
      • Excavator Service Tool Harness – 6689747
      • Computer Service Tool Harness – 6689746
  • HYDRAULIC SYSTEM
    • HYDRAULIC / HYDROSTATIC SCHEMATICS
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting The Hydraulic Circuit
      • Troubleshooting The Cylinder Circuit
      • Troubleshooting The Swing (Upperstructure Slew) Circuit
      • Troubleshooting The Travel Circuit
    • CYLINDER (BOOM) (S/N AG3G11007 & ABOVE, AHHC11007 & ABOVE, B3NM11001 & ABOVE AND B3NR11001 & ABOVE)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BOOM) (S/N AG3G11006 & BELOW, AHHC11006 & BELOW)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (ARM)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BOOM SWING)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BUCKET)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BLADE)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (CLAMP)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (ANGLE BLADE)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (EXTENDABLE ARM)
      • Testing
      • Parts Identification
      • Disassembly
      • Assembly
    • VALVE (MAIN RELIEF)
      • Testing And Adjusting
    • VALVE (PORT RELIEF)
      • Testing And Adjusting Port Relief Valve Pressure
    • VALVE (CROSS PORT RELIEF)
      • Testing
      • Removal And Installation
    • VALVE (PRESSURE REDUCING)
      • Testing And Adjusting
    • HYDRAULIC CONTROL VALVE
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
      • Inlet Valve Section Disassembly And Assembly
      • Boom Swing Valve Section Disassembly And Assembly
      • Slew Valve Section Disassembly And Assembly
      • Blade Valve Section Disassembly And Assembly
      • Right And Left Travel Valve Section Disassembly And Assembly
      • Angle Blade, Boom, Auxiliary, Arm And Bucket Valve Section Disassembly And Assembly
    • HYDRAULIC PUMP
      • Hydraulic Pump Work Sheet
      • Pump Testing
      • Removal And Installation
      • Coupler Removal And Installation
      • Hydraulic Pump Startup
      • Torque Limiter Assembly Parts Identification
      • Torque Limiter Assembly Removal And Installation
      • Torque Limiter Valve Assembly Disassembly And Assembly
      • Pump Control Parts Identification
      • Pump Control Removal And Installation
      • Pump Control Disassembly And Assembly
      • Parts Identification
      • Disassembly And Assembly
    • MANIFOLD ASSEMBLY / ACCUMULATOR (WITHOUT ANGLE BLADE)
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • MANIFOLD ASSEMBLY / ACCUMULATOR (WITH ANGLE BLADE)
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • TRAVEL MOTOR
      • Removal And Installation
      • Parts Identification Hydraulic Motor
      • Parts Identification Gear Reduction Hub
      • Disassembly
      • Assembly
    • TRAVEL MOTOR (S/N AG3G16000 & ABOVE)
      • Removal And Installation
      • Parts Identification Hydraulic Motor
      • Parts Identification Gear Reduction Hub
      • Disassembly
      • Assembly
    • SWIVEL JOINT
      • Removal And Installation
      • Parts Identification Angle Blade Swivel (S/N AG3G11001 – AG3G14543, AHHC11001 – AHHC13622)
      • Parts Identification Angle Blade Swivel (S/N AG3G14544 – AG3G14767, AHHC13623 & Above)
      • Parts Identification Angle Blade Swivel (S/N AG3G14768 & Above)
      • Parts Identification Straight Blade Swivel (S/N AG3G11001 – AG3G14542, AHHC11001 – AHHC13622)
      • Parts Identification Straight Blade Swivel (S/N AG3G14543 – AG3G14767, AHHC13623 & Above)
      • Parts Identification Straight Blade Swivel (S/N AG3G14768 & Above)
      • Disassembly And Assembly
    • SWING MOTOR
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SWING MOTOR (DRIVE CARRIER)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • CONTROL PATTERN SELECTOR VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • RIGHT CONTROL LEVER (JOYSTICK) (S/N AG3G11001 – AG3G13999 AND AHHC11001 – AHHC12999)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • RIGHT CONTROL LEVER (JOYSTICK) (S/N AG3G14001 & ABOVE, AHHC13001 & ABOVE, B3NM11001 & ABOVE AND B3NR11001 & ABOVE)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • LEFT CONTROL LEVER (JOYSTICK) (S/N AG3G11001 – AG3G13999 AND AHHC11001 – AHHC12999)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • LEFT CONTROL LEVER (JOYSTICK) (S/N AG3G14001 & ABOVE, AHHC13001 & ABOVE, B3NM11001 & ABOVE AND B3NR11001 & ABOVE)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • HYDRAULIC FILTER MOUNT
      • Removal And Installation
    • HYDRAULIC RESERVOIR
      • Removal And Installation
    • OIL COOLER
      • Removal And Installation
    • DIRECT TO TANK VALVE
      • Removal And Installation
    • BLADE CONTROL LEVER
      • Handle Removal And Installation
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • CASE DRAIN FILTER MOUNT
      • Removal And Installation
    • TRAVEL CONTROL VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • REMOVING AIR FROM THE HYDRAULIC SYSTEM
      • Procedure
    • MANIFOLD (HYDRAULIC X-CHANGE) (EARLIER MODELS)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • MANIFOLD (HYDRAULIC X-CHANGE) (LATER MODELS)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • MANIFOLD (PIN GRABBER)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SECONDARY AUXILIARY VALVE (EARLIER MODELS)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SECONDARY AUXILIARY VALVE (LATER MODELS)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • VALVE (BOOM LOCK)
      • Removal And Installation
    • VALVE (ARM LOCK)
      • Removal And Installation
  • UNDERCARRIAGE
    • BLADE
      • Removal And Installation
    • BLADE (ANGLE)
      • Removal And Installation
      • Cutting Edge Removal And Installation
    • TRACK UNDERCARRIAGE COMPONENTS (RUBBER TRACK)
      • Description
      • Track Lug Height
      • Checking Tension
      • Adjusting Tension
      • Track Removal And Installation
      • Idler Removal And Installation
      • Idler Parts Identification
      • Idler Disassembly
      • Idler Assembly
      • Track Tensioner Removal And Installation
      • Track Tensioner Parts Identification
      • Track Tensioner Disassembly And Assembly
      • Roller Removal And Installation
      • Sprocket Removal And Installation
    • TRACK UNDERCARRIAGE COMPONENTS (STEEL TRACK)
      • Description
      • Checking Tension
      • Adjusting Tension
      • Track Removal
      • Track Installation
      • Idler Removal And Installation
      • Idler Parts Identification
      • Idler Disassembly
      • Idler Assembly
      • Track Tensioner Removal And Installation
      • Track Tensioner Parts Identification
      • Track Tensioner Disassembly And Assembly
      • Roller Removal And Installation
      • Sprocket Removal And Installation
      • Guide Plate Removal And Installation
    • TRACK MAINTENANCE
      • Track Damage Identification
    • SWING CIRCLE GEAR
      • Swing Bearing Removal
      • Swing Bearing Installation
  • UPPERSTRUCTURE AND SWING SECTION
    • UPPERSTRUCTURE
      • Removal
      • Installation
    • ROPS CANOPY
      • Removal And Installation
    • CAB
      • Removal And Installation
      • Door Removal And Installation
      • Front Window Removal And Installation (Earlier Model)
      • Front Window Removal And Installation (Later Model)
      • Front Window Disassembly And Assembly (Later Model)
      • Front Window Adjustment (Later Model)
      • Right Side Rear Sliding Window Removal And Installation
      • Right Side Front Sliding Window Removal And Installation
      • Right Side Front And Rear Sliding Window Weather Strip Removal And Installation
      • Right Side Front And Rear Sliding Window Wiper Strip Removal And Installation
      • Glass Removal
      • Glass Installation
    • SEAT
      • Removal And Installation
      • Seat Mount Removal And Installation
    • RIGHT CONSOLE (S/N AG3G11001 – AG3G13999 AND AHHC11001 – AHHC12999)
      • Console Cover Removal And Installation
    • RIGHT CONSOLE (S/N AG3G14000 & ABOVE, AHHC13000 & ABOVE, B3NM11001 & ABOVE AND B3NR11001 & ABOVE)
      • Console Cover Removal And Installation
    • LEFT CONSOLE
      • Lower Console Cover Removal And Installation
      • Upper Console Cover Removal And Installation
      • Compression Spring Removal And Installation
      • Lock Lever Removal And Installation
      • Console Removal And Installation
    • LEFT UPPERSTRUCTURE COVER
      • Removal And Installation
    • RIGHT UPPERSTRUCTURE COVER
      • Removal And Installation
    • COUNTERWEIGHT
      • Removal And Installation
      • Long Arm Counterweight Removal And Installation
    • TRAVEL LEVERS AND PEDALS
      • Removal And Installation
      • Disassembly And Assembly
    • FLOOR MAT
      • Removal And Installation
    • FUEL TANK
      • Removal And Installation (Canopy Equipped Excavator)
      • Removal And Installation (Cab Equipped Excavator)
      • Fuel Tank Fitting Removal And Installation
    • HORN
      • Removal And Installation
    • SWING FRAME
      • Removal And Installation
      • Boom Swing Frame Hose Routing
      • Bushing Removal
      • Bushing Installation
    • BOOM
      • Removal And Installation
    • STANDARD AND LONG ARM
      • Removal And Installation
      • Arm To Boom Bushing Removal And Installation
      • Arm To Bucket And Bucket Link Bushing Removal And Installation
    • ARM (EXTENDABLE)
      • Removal And Installation
      • Arm To Boom Bushing Removal And Installation
      • Arm To Bucket Bushing Removal And Installation
      • Disassembly And Assembly
      • Shimming Procedure
    • BUCKET
      • Bucket Teeth Removal And Installation
      • Bucket Side Cutting Edge Removal And Installation
    • CLAMP
      • Removal And Installation
    • TAILGATE
      • Removal And Installation
      • Latch Removal And Installation
    • X-CHANGE
      • Removal And Installation
      • Disassembly
      • Assembly
    • X-CHANGE (HYDRAULIC) (EARLIER MODELS)
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
      • Expansion Plug Installation
    • X-CHANGE (HYDRAULIC) (LATER MODELS)
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
      • Expansion Plug Installation
    • QUICK COUPLER (KLAC™ SYSTEM)
      • Troubleshooting
      • Daily Inspection
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • QUICK COUPLER (LEHNHOFF® SYSTEM)
      • Troubleshooting
      • Daily Inspection
      • Removal (MS03 And MS08)
      • Installation (MS03 And MS08)
      • Parts Identification (MS03)
      • Disassembly And Assembly (MS03)
      • Parts Identification (MS08)
      • Disassembly (MS08)
      • Assembly (MS08)
    • QUICK COUPLER (PIN GRABBER)
      • Troubleshooting
      • Daily Inspection
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • RIGHT SIDE COVER (EARLIER MODELS)
      • Removal And Installation
      • Latch Removal And Installation
      • Latch Adjustment
    • RIGHT SIDE COVER (LATER MODELS)
      • Removal And Installation
      • Latch Removal And Installation
      • Latch Adjustment
    • TOOL BOX
      • Removal And Installation
  • ELECTRICAL SYSTEM AND ANALYSIS
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Troubleshooting Chart
      • Description
      • Fuse And Relay Location / Identification
    • BATTERY
      • Servicing
      • Removing And Installing
      • Using A Booster Battery (Jump Starting)
    • ALTERNATOR
      • Belt Adjustment
      • Belt Replacement
      • Charging System Inspection
      • Alternator Voltage Testing
      • Low Voltage Testing
      • High Voltage Testing
      • Removal And Installation
      • Parts Identification
    • STARTER
      • Testing
      • Removal And Installation
      • Parts Identification
    • LIGHTS
      • Removal And Installation
      • Boom Light Removal And Installation
      • Boom Light Bulb Replacement
    • MAGNETIC LOCKOUT SENSOR
      • Removal And Installation
    • FUEL LEVEL SENDER
      • Removal And Installation
      • Testing
    • DIAGNOSTIC SERVICE CODES (S/N AG3G11001 – AG3G13999 AND AHHC11001 – AHHC12999)
      • Service Codes List
    • DIAGNOSTIC SERVICE CODES (S/N AG3G14000 & ABOVE, AHHC13000 & ABOVE, B3NM11001 & ABOVE AND B3NR11001 & ABOVE)
      • Viewing Service Codes
      • Number Codes List
    • DELUXE INSTRUMENT PANEL SETUP (S/N AG3G11001 – AG3G13999 AND AHHC11001 – AHHC12999)
      • Passwords
      • Password Entry (For Starting And Operating The Machine)
      • Changing The Operator Password
      • Password Lockout Feature
      • Job Clock
      • RPM
      • Maintenance Clock
    • CONTROL PANEL SETUP (S/N AG3G14000 & ABOVE, AHHC13000 & ABOVE, B3NM11001 & ABOVE AND B3NR11001 & ABOVE)
      • Panel Setup (Deluxe Instrument Panel)
      • Password Setup (Keyless Start Panel)
      • Password Lockout Feature
      • Password Setup (Deluxe Instrument Panel)
      • Maintenance Clock
    • INSTRUMENT PANEL / CONTROLLER (S/N AG3G11001 – AG3G13999 AND AHHC11001 – AHHC12999)
      • Removal And Installation
    • INSTRUMENT PANEL (S/N AG3G14000 & ABOVE, AHHC13000 & ABOVE, B3NM11001 & ABOVE AND B3NR11001 & ABOVE)
      • Removal And Installation
    • CONTROLLER (S/N AG3G14000 & ABOVE, AHHC13000 & ABOVE, B3NM11001 & ABOVE AND B3NR11001 & ABOVE) (GATEWAY AND AUXILIARY)
      • Description
      • Gateway Controller Removal And Installation
      • Auxiliary Controller Removal And Installation
    • KEY SWITCH
      • Removal And Installation
    • WIPER MOTOR
      • Removal And Installation
    • MOTION ALARM SYSTEM
      • Description
      • Inspecting
      • Adjusting Switch Position
    • SERVICE PC (LAPTOP COMPUTER)
      • Connecting The Remote Start Tool
      • Connecting Remote Start Tool (Service Tool)
      • Operation
    • SHUT-OFF SWITCH
      • Description
      • Removal And Installation
    • TRAVEL MOTOR AUTO-SHIFT
      • Auto-Shift Drive System (If Equipped)
      • Troubleshooting
    • AUTO IDLE PRESSURE SENSOR
      • Description
      • Removal And Installation
    • BOBCAT MACHINE IQ WIRELESS COMMUNICATIONS
      • Description
      • Controller Removal And Installation
      • Antenna Removal And Installation
      • Procedure
  • ENGINE SERVICE
    • ENGINE INFORMATION
      • Description
      • Specifications
      • Crankshaft Re-Grind Data
      • Torque For Kubota® Metric Bolts
      • Troubleshooting
      • Removal And Installation
      • Compression Checking
    • ENGINE SPEED CONTROL
      • Removal And Installation
      • Auto Idle Description
      • Auto Idle Controller Removal And Installation
      • Calibration
      • Actuator Removal And Installation (Earlier Model)
      • Actuator Removal And Installation (Later Model)
    • MUFFLER
      • Removal And Installation
    • AIR CLEANER
      • Housing Removal And Installation
    • ENGINE COOLING SYSTEM
      • Radiator Removal And Installation
      • Fan Removal And Installation
      • Water Pump Removal And Installation
      • Water Pump Disassembly And Assembly
      • Thermostat Housing Removal And Installation
      • Thermostat – Checking
    • LUBRICATION SYSTEM
      • Oil Pan Removal And Installation
      • Oil Pump Removal And Installation
      • Oil Pump Inspection
      • Engine Oil Pressure – Testing
    • FUEL SYSTEM
      • Fuel Shutoff Solenoid – Checking
      • Fuel Shut-off Solenoid Removal And Installation
      • Fuel Injection Pump – Checking
      • Fuel Injection Pump Removal And Installation
      • Fuel Injection Pump – Timing
      • Fuel Camshaft Removal And Installation
      • Fuel Camshaft Governor
      • Fuel Injector Removal And Installation
      • Fuel Injector Nozzle Pressure – Checking
      • Nozzle Spray Condition
      • Valve Seat Tightness
    • CYLINDER HEAD
      • Glow Plugs – Testing
      • Glow Plugs Removal And Installation
      • Valve Clearance Adjustment
      • Valve Timing – Checking
      • Cylinder Head Removal And Installation
      • Cylinder Head Disassembly And Assembly
      • Cylinder Head – Servicing
      • Cylinder Head Top Clearance
      • Valve Guide – Checking
      • Valve Guide Removal And Installation
      • Reconditioning The Valve And Valve Seat
      • Valve Spring
      • Valve Tappets
      • Rocker Arm And Shaft – Checking
      • Push Rod Alignment – Checking
    • CRANKSHAFT AND PISTONS
      • Piston And Connecting Rod Removal And Installation
      • Piston And Connecting Rod – Servicing
      • Cylinder Bore – Checking
      • Connecting Rod Alignment
      • Crankshaft Gear Removal And Installation
      • Crankshaft And Bearings Removal And Installation
      • Crankshaft And Bearings – Servicing
    • CAMSHAFT AND TIMING GEARS
      • Timing Gearcase Cover Removal And Installation
      • Timing Gears Backlash – Checking
      • Idle Gear And Camshaft Removal And Installation
      • Camshaft – Servicing
      • Idle Gear And Shaft – Servicing
    • FLYWHEEL AND HOUSING
      • Hydraulic Pump Coupler Removal And Installation
      • Flywheel Removal And Installation
      • Flywheel Ring Gear
    • FLYWHEEL RPM SENSOR
      • Description
      • Removal
      • Installation
  • HEATING, VENTILATION AND AIR CONDITIONING S/N AG3G11001 – AG3G13999 AND AHHC11001 – AHHC12999
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • Chart
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Cab Filters
      • Air Conditioning Compressor Belt Adjustment
      • Air Conditioning Compressor Belt Replacement
      • Condenser
      • Air Conditioning Lubrication
      • Evaporator / Heater Coil
      • Air Conditioning Service Chart
    • TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Operates Improperly Or Not At All
      • Gauge Pressure Related Troubleshooting
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
      • Electrical System
      • Engine Coolant Bypassing The Heater Valve
    • SYSTEM CHARGING AND RECLAMATION
      • Refrigerant Identification
      • Reclamation And Charging With Recovery / Charging Unit
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER
      • Receiver / Drier Removal And Installation
      • Pressure Relief Valve Removal And Installation
      • Pressure Switch Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Description
      • Removal And Installation
    • EXPANSION VALVE
      • Removal And Installation
    • EVAPORATOR COIL
      • Removal And Installation
    • HEATER COIL
      • Removal And Installation
    • BLOWER FAN
      • Removal And Installation
    • HEATER VALVE
      • Removal And Installation
    • HVAC DUCT
      • Removal And Installation
  • HEATING, VENTILATION AND AIR CONDITIONING S/N AG3G14000 & ABOVE, AHHC13000 & ABOVE, B3NM11001 & ABOVE AND B3NR11001 & ABOVE
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • Chart
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Cab Filters
      • Air Conditioning Compressor Belt Adjustment
      • Air Conditioning Compressor Belt Replacement
      • Condenser
      • Air Conditioning Lubrication
      • Evaporator / Heater Coil
      • Air Conditioning Service Chart
    • TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Operates Improperly Or Not At All
      • Gauge Pressure Related Troubleshooting
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
      • Electrical System
      • Engine Coolant Bypassing The Heater Valve
    • SYSTEM CHARGING AND RECLAMATION
      • Refrigerant Identification
      • Reclamation And Charging With Recovery / Charging Unit
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER
      • Receiver / Drier Removal And Installation
      • Pressure Relief Valve Removal And Installation
      • Pressure Switch Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Description
      • Removal And Installation
    • EXPANSION VALVE
      • Removal And Installation
    • EVAPORATOR COIL
      • Removal And Installation
    • HEATER COIL
      • Removal And Installation
    • BLOWER FAN
      • Removal And Installation
    • HEATER VALVE
      • Removal And Installation
    • HVAC DUCT
      • Removal And Installation
  • SPECIFICATIONS
    • EXCAVATOR SPECIFICATIONS
      • Machine Dimensions
      • Machine Dimensions (Standard Arm)
      • Machine Dimensions (Long Arm)
      • Machine Dimensions (Extendable Arm)
      • Machine Dimensions (Angle Blade)
      • Rated Lift Capacity (Standard Arm)
      • Rated Lift Capacity (Standard Arm With Additional Counterweight)
      • Rated Lift Capacity (Long Arm)
      • Rated Lift Capacity (Extendable Arm)
      • Performance
      • Controls
      • Engine
      • Hydraulic System
      • Hydraulic Cylinders
      • Hydraulic Cycle Times
      • Drive System
      • Slew System
      • Undercarriage
      • Electrical
      • Capacities
      • Tracks
      • Ground Pressure
    • TORQUE SPECIFICATION FOR BOLTS
      • Torque For General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • O-ring Face Seal Connection
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • O-ring Flare Fitting
      • Port Seal Fitting
      • Push To Connect Fittings
    • HYDRAULIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Remote Start Tools
      • Hydraulic Tools
      • Engine Tools
      • Electrical Tools
      • General Tools
      • HVAC Tools
  • ALPHABETICAL INDEX
    • SERVICE SCHEDULE SYMBOLS

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