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Bobcat E55 Excavator Service Manual (SN B3NT11001-B3NT99999)

Format: PDF (Printable Document)

File Language: English

File Pages: 1103

File Size: 36.66 MB (Speed Download Link)

Brand: Bobcat

Model: E55 Excavator

Book No: 6990093

Serial No: SN B3NT11001-B3NT99999

Type of Document: Service Manual

Categories: ,

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Bobcat E55 Excavator Service Manual (SN B3NT11001-B3NT99999)

Out on a farm or small jobsite, an E55 is the machine you send to trench water lines, clean ditches, set tanks, and dig out stumps without tearing up the whole yard. When something quits, starts running weak, or you're chasing an oil leak and the weekend is your only repair window, this is when you grab the service manual. You're looking for step-by-step teardown, test specs, and wiring info so you don't have the machine sitting dead in front of the barn on Monday.

What this manual helps you do

  • Diagnose hydraulic problems, check pressures with a gauge, and trace weak boom or travel issues back to valves, pumps, or motors
  • Follow engine repair and adjustment procedures for hard-starting, smoking, or low-power diesel problems
  • Trace and repair electrical faults using wiring diagrams, from dead panels and no-start issues to bad sensors and blown fuses
  • Rebuild and reseal cylinders, swing gear, and drive components with correct disassembly, inspection, and reassembly steps
  • Set and verify machine adjustments after repairs so the E55 digs straight, swings correctly, and responds properly to the controls

Who this is for

This manual is for anyone working on a Bobcat E55 excavator with serial number starting B3NT, from B3NT11001 up through B3NT99999. If you just want to learn the controls or basic service like greasing and fluid checks, you want the operator's handbook instead, not this manual.

FAQ

Q: Is this a searchable PDF, and can I read the wiring diagrams on a laptop or tablet?

A: Yes, it's a PDF you can search, zoom, and print, and the wiring diagrams are laid out for screen use.

Q: My E55 has a different serial number prefix. Will this still match my machine?

A: No. This one is written for E55 units in the B3NT11001-B3NT99999 range. A different prefix usually means a different manual.

Q: I'm just replacing filters and doing oil changes. Is this the right document?

A: Probably not. This is the workshop-level book for diagnostics and repairs, not routine maintenance only.

If your E55 falls in the B3NT11001-B3NT99999 serial range and you're doing real repairs, this is the manual you want. If your serial number is outside that range, it isn't.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Spark Arrester Exhaust System
      • Welding And Grinding
      • Fire Extinguishers
    • SERIAL NUMBER LOCATIONS
      • Excavator Serial Number
      • Engine Serial Number
    • DELIVERY REPORT
    • EXCAVATOR IDENTIFICATION
  • SAFETY AND MAINTENANCE
    • LIFTING AND BLOCKING THE EXCAVATOR
      • Procedure
    • LIFTING THE EXCAVATOR
      • Procedure
    • OPERATOR CAB (ROPS / TOPS)
      • Description
      • Cab Door
      • Front Window
      • Front Wiper
      • Window Washer Reservoir
      • Right Side Windows
    • TRANSPORTING THE EXCAVATOR ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TAILGATE
      • Opening And Closing
      • Adjusting The Latch
    • RIGHT SIDE COVER
      • Opening And Closing
    • SERVICE SCHEDULE
      • Maintenance Intervals
    • AIR CLEANER SERVICE
      • Daily Check
      • Replacing The Filters Elements
    • CAB FILTERS (S/N ARWM11001 – ARWM11999 AND ASW311001- ASW311999)
      • Cleaning And Maintenance
    • CAB FILTERS (S/N ARWM12000 & ABOVE, ASW312000 & ABOVE, B3NP11001 & ABOVE AND B3NT11001 & ABOVE)
      • Cleaning And Maintenance
    • ENGINE COOLING SYSTEM
      • Cleaning
      • Checking Level
      • Removing And Replacing Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Filters
      • Draining The Fuel Tank
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC SYSTEM
      • Checking And Adding Hydraulic Fluid
      • Hydraulic / Hydrostatic Fluid Chart
      • Removing And Replacing The Hydraulic Filters
      • Removing And Replacing The Hydraulic Fluid
    • LUBRICATING THE EXCAVATOR (EARLIER MODELS)
      • Lubrication Locations
    • LUBRICATING THE EXCAVATOR (LATER MODELS)
      • Lubrication Locations
    • PIVOT PINS
      • Inspection And Maintenance
    • TRAVEL MOTOR
      • Checking And Adding Oil
      • Removing And Replacing Oil
    • SPARK ARRESTER MUFFLER
      • Cleaning Procedure
    • EMERGENCY EXIT
      • Right Side Rear Window
      • Front Window
    • SEAT BELT
      • Inspection And Maintenance
    • CONTROL CONSOLE LOCKOUTS
      • Inspection And Maintenance
    • TOWING THE EXCAVATOR
      • Procedure
    • REMOTE START TOOL KIT – MEL1563
      • Remote Start Tool – MEL1563
      • Service Tool Harness Control – MEL1565
      • Service Tool Harness Communicator – MEL1566
    • REMOTE START TOOL (SERVICE TOOL) KIT – 7217666
      • Description
      • Remote Start Tool (Service Tool) – 7022042
      • Excavator Service Tool Harness – 6689747
      • Computer Service Tool Harness – 6689746
  • HYDRAULIC SYSTEM
    • HYDRAULIC / HYDROSTATIC SCHEMATICS
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting The Hydraulic Circuit
      • Troubleshooting The Cylinder Circuit
      • Troubleshooting The Swing (Upperstructure Slew) Circuit
      • Troubleshooting The Travel Circuit
    • CYLINDER (BOOM)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (ARM)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BOOM SWING)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BUCKET)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BLADE)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (CLAMP)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (ANGLE BLADE)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (EXTENDABLE ARM)
      • Testing
      • Parts Identification
      • Disassembly
      • Assembly
    • VALVE (MAIN RELIEF)
      • Testing And Adjusting
    • VALVE (PORT RELIEF)
      • Testing And Adjusting Port Relief Valve Pressure
    • VALVE (CROSS PORT RELIEF)
      • Testing And Adjusting
      • Removal And Installation
    • VALVE (PRESSURE REDUCING)
      • Testing And Adjusting
    • HYDRAULIC CONTROL VALVE
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
      • Inlet Valve Section Disassembly And Assembly
      • Boom Swing Valve Section Disassembly And Assembly
      • Slew Valve Section Disassembly And Assembly
      • Blade Valve Section Disassembly And Assembly
      • Right And Left Travel Valve Section Disassembly And Assembly
      • Angle Blade, Boom, Auxiliary, Arm And Bucket Valve Section Disassembly And Assembly
    • HYDRAULIC PUMP
      • Hydraulic Pump Work Sheet
      • Pump Testing
      • Removal And Installation
      • Coupler Removal And Installation
      • Hydraulic Pump Startup
      • Torque Limiter Assembly Parts Identification
      • Torque Limiter Assembly Removal And Installation
      • Torque Limiter Valve Assembly Disassembly And Assembly
      • Pump Control Parts Identification
      • Pump Control Removal And Installation
      • Pump Control Disassembly And Assembly
      • Parts Identification
      • Disassembly And Assembly
    • MANIFOLD ASSEMBLY / ACCUMULATOR (WITHOUT ANGLE BLADE)
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • MANIFOLD ASSEMBLY / ACCUMULATOR (WITH ANGLE BLADE)
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • TRAVEL MOTOR
      • Removal And Installation
      • Parts Identification Hydraulic Motor
      • Parts Identification Gear Reduction Hub
      • Disassembly
      • Assembly
    • TRAVEL MOTOR (S/N ARWM14000 & ABOVE)
      • Removal And Installation
      • Parts Identification Hydraulic Motor
      • Parts Identification Gear Reduction Hub
      • Disassembly
      • Assembly
    • SWIVEL JOINT
      • Removal And Installation
      • Parts Identification Angle Blade Swivel (S/N ARWM11001 – ARWM12440, ASW311001 – ASW312584)
      • Parts Identification Angle Blade Swivel (S/N ARWM12441 – ARWM12554, ASW312585 & Above)
      • Parts Identification Angle Blade Swivel (S/N ARWM12555 & Above)
      • Parts Identification Straight Blade Swivel (S/N ARWM11001 – ARWM12440, ASW311001 – ASW312584)
      • Parts Identification Straight Blade Swivel (S/N ARWM12441 – ARWM12554, ASW312585 & Above)
      • Parts Identification Angle Blade Swivel (S/N ARWM12555 & Above)
      • Disassembly And Assembly
    • SWING MOTOR
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SWING MOTOR (DRIVE CARRIER)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • CONTROL PATTERN SELECTOR VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • RIGHT CONTROL LEVER (JOYSTICK) (S/N ARWM11001 – ARWM11999 AND ASW311001 – ASW311999)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • RIGHT CONTROL LEVER (JOYSTICK) (S/N ARWM12001 & ABOVE, ASW312001 & ABOVE, B3NP11001 & ABOVE AND B3NT11001 & ABOVE)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • LEFT CONTROL LEVER (JOYSTICK) (ARWM11001 – ARWM11999 AND ASW311001 – ASW311999)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • LEFT CONTROL LEVER (JOYSTICK) (ARWM12001 & ABOVE, ASW312001 & ABOVE, B3NP11001 & ABOVE AND B3NT11001 & ABOVE)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • HYDRAULIC FILTER MOUNT
      • Removal And Installation
    • HYDRAULIC RESERVOIR
      • Removal And Installation
    • OIL COOLER
      • Removal And Installation
    • DIRECT TO TANK VALVE
      • Removal And Installation
    • BLADE CONTROL LEVER
      • Handle Removal And Installation
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • CASE DRAIN FILTER MOUNT
      • Removal And Installation
    • TRAVEL CONTROL VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • REMOVING AIR FROM THE HYDRAULIC SYSTEM
      • Procedure
    • MANIFOLD (HYDRAULIC X-CHANGE) (EARLIER MODELS)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • MANIFOLD (HYDRAULIC X-CHANGE) (LATER MODELS)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • MANIFOLD (PIN GRABBER)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SECONDARY AUXILIARY VALVE (EARLIER MODELS)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SECONDARY AUXILIARY VALVE (LATER MODELS)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • VALVE (BOOM LOCK)
      • Removal And Installation
    • VALVE (ARM LOCK)
      • Removal And Installation
  • UNDERCARRIAGE
    • BLADE
      • Removal And Installation
    • BLADE (ANGLE)
      • Removal And Installation
      • Cutting Edge Removal And Installation
    • TRACK UNDERCARRIAGE COMPONENTS (RUBBER TRACK)
      • Description
      • Track Lug Height
      • Checking Tension
      • Adjusting Tension
      • Track Removal And Installation
      • Idler Removal And Installation
      • Idler Parts Identification
      • Idler Disassembly
      • Idler Assembly
      • Track Tensioner Removal And Installation
      • Track Tensioner Parts Identification
      • Track Tensioner Disassembly And Assembly
      • Roller Removal And Installation
      • Sprocket Removal And Installation
    • TRACK UNDERCARRIAGE COMPONENTS (STEEL TRACK)
      • Description
      • Checking Tension
      • Adjusting Tension
      • Track Removal
      • Track Installation
      • Idler Removal And Installation
      • Idler Parts Identification
      • Idler Disassembly
      • Idler Assembly
      • Track Tensioner Removal And Installation
      • Track Tensioner Parts Identification
      • Track Tensioner Disassembly And Assembly
      • Roller Removal And Installation
      • Sprocket Removal And Installation
      • Guide Plate Removal And Installation
    • TRACK MAINTENANCE
      • Track Damage Identification
    • SWING CIRCLE GEAR
      • Swing Bearing Removal
      • Swing Bearing Installation
  • UPPERSTRUCTURE AND SWING SECTION
    • UPPERSTRUCTURE
      • Removal
      • Installation
    • ROPS CANOPY
      • Removal And Installation
    • CAB
      • Removal And Installation
      • Door Removal And Installation
      • Front Window Removal And Installation (Earlier Models)
      • Front Window Removal And Installation (Later Models)
      • Front Window Disassembly And Assembly (Later Models)
      • Front Window Adjustment (Later Models)
      • Right Side Rear Sliding Window Removal And Installation
      • Right Side Front Sliding Window Removal And Installation
      • Right Side Front And Rear Sliding Window Weather Strip Removal And Installation
      • Right Side Front And Rear Sliding Window Wiper Strip Removal And Installation
      • Glass Removal
      • Glass Installation
    • SEAT
      • Removal And Installation
      • Seat Mount Removal And Installation
    • RIGHT CONSOLE (S/N ARWM11001 – ARWM11999 AND ASW311001 – ASW311999)
      • Console Cover Removal And Installation
    • RIGHT CONSOLE (S/N ARWM12000 & ABOVE, ASW312000 & ABOVE, B3NP11001 & ABOVE AND B3NT11001 & ABOVE)
      • Console Cover Removal And Installation
    • LEFT CONSOLE
      • Lower Console Cover Removal And Installation
      • Upper Console Cover Removal And Installation
      • Compression Spring Removal And Installation
      • Lock Lever Removal And Installation
      • Console Removal And Installation
    • LEFT UPPERSTRUCTURE COVER
      • Removal And Installation
    • RIGHT UPPERSTRUCTURE COVER
      • Removal And Installation
    • COUNTERWEIGHT
      • Removal And Installation
    • COUNTERWEIGHT (LOWER)
      • Removal And Installation
    • TRAVEL LEVERS AND PEDALS
      • Removal And Installation
      • Disassembly And Assembly
    • FLOOR MAT
      • Removal And Installation
    • FUEL TANK
      • Removal And Installation
      • Fuel Tank Fitting Removal And Installation
      • Removal And Installation (Cab Equipped Excavator)
    • HORN
      • Removal And Installation
    • SWING FRAME
      • Removal And Installation
      • Boom Swing Frame Hose Routing
      • Bushing Removal
      • Bushing Installation
    • BOOM
      • Removal And Installation
    • ARM (STANDARD AND LONG)
      • Removal And Installation
      • Arm To Boom Bushing Removal And Installation
      • Arm To Bucket And Bucket Link Bushing Removal And Installation
    • ARM (EXTENDABLE)
      • Removal And Installation
      • Arm To Boom Bushing Removal And Installation
      • Arm To Bucket Bushing Removal And Installation
      • Disassembly And Assembly
      • Shimming Procedure
    • BUCKET
      • Bucket Teeth Removal And Installation
      • Bucket Side Cutting Edge Removal And Installation
    • CLAMP
      • Removal And Installation
    • TAILGATE
      • Removal And Installation
      • Latch Removal And Installation
    • X-CHANGE
      • Removal And Installation
      • Disassembly
      • Assembly
    • X-CHANGE (HYDRAULIC) EARLIER MODELS
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
      • Expansion Plug Installation
    • X-CHANGE (HYDRAULIC) LATER MODEL
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
      • Expansion Plug Installation
    • QUICK COUPLER (KLAC™ SYSTEM)
      • Troubleshooting
      • Daily Inspection
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • QUICK COUPLER (LEHNHOFF® SYSTEM)
      • Troubleshooting
      • Daily Inspection
      • Removal (MS03 And MS08)
      • Installation (MS03 And MS08)
      • Parts Identification (MS03)
      • Disassembly And Assembly (MS03)
      • Parts Identification (MS08)
      • Disassembly (MS08)
      • Assembly (MS08)
    • QUICK COUPLER (PIN GRABBER)
      • Troubleshooting
      • Daily Inspection
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • RIGHT SIDE COVER (EARLIER MODEL)
      • Removal And Installation
      • Latch Removal And Installation
      • Latch Adjustment
    • RIGHT SIDE COVER (LATER MODEL)
      • Removal And Installation
      • Latch Removal And Installation
      • Adjustment
    • TOOL BOX
      • Removal And Installation
  • ELECTRICAL SYSTEM AND ANALYSIS
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Troubleshooting Chart
      • Description
      • Fuse And Relay Location / Identification
      • Shut-Off Switch (If Equipped)
    • BATTERY
      • Servicing
      • Removal And Installation
      • Using A Booster Battery (Jump Starting)
    • ALTERNATOR
      • Belt Adjustment
      • Belt Replacement
      • Charging System Inspection
      • Alternator Voltage Testing
      • Low Voltage Testing
      • High Voltage Testing
      • Removal And Installation
      • Parts Identification
    • STARTER
      • Testing
      • Removal And Installation
      • Parts Identification
    • LIGHTS
      • Removal And Installation
      • Boom Light Removal And Installation
      • Boom Light Bulb Replacement
    • MAGNETIC LOCKOUT SENSOR
      • Removal And Installation
    • FUEL LEVEL SENDER
      • Removal And Installation
      • Testing
    • DIAGNOSTIC SERVICE CODES (S/N ARWM11001 – ARWM11999 AND ASW311001- ASW311999)
      • Service Codes List
    • DIAGNOSTIC SERVICE CODES (S/N ARWM12000 & ABOVE, ASW312000 & ABOVE, B3NP11001 & ABOVE AND B3NT11001 & ABOVE)
      • Viewing Service Codes
      • Number Codes List
    • DELUXE INSTRUMENT PANEL SETUP (S/N ARWM11001 – ARWM11999 AND ASW311001- ASW311999)
      • Passwords
      • Password Entry (For Starting And Operating The Machine)
      • Changing The Operator Password
      • Password Lockout Feature
      • Job Clock
      • RPM
    • CONTROL PANEL SETUP (S/N ARWM12000 & ABOVE, ASW312000 & ABOVE, B3NP11001 & ABOVE AND B3NT11001 & ABOVE)
      • Panel Setup (Deluxe Instrument Panel)
      • Password Setup (Keyless Start Panel)
      • Password Setup (Deluxe Instrument Panel)
      • Maintenance Clock
    • INSTRUMENT PANEL / CONTROLLER (S/N ARWM11001 – ARWM11999 AND ASW311001 – ASW311999)
      • Removal And Installation
    • INSTRUMENT PANEL (S/N ARWM12000 & ABOVE, ASW312000 & ABOVE, B3NP11001 & ABOVE AND B3NT11001 & ABOVE)
      • Removal And Installation
    • CONTROLLER (S/N ARWM12000 & ABOVE, ASW312000 & ABOVE, B3NP11001 & ABOVE AND B3NT11001 & ABOVE) (GATEWAY AND AUXILIARY)
      • Description
      • Gateway Controller Removal And Installation
      • Auxiliary Controller Removal And Installation
    • KEY SWITCH
      • Removal And Installation
    • WIPER MOTOR
      • Removal And Installation
    • MOTION ALARM SYSTEM
      • Description
      • Inspecting
      • Adjusting Switch Position
    • SERVICE PC (LAPTOP COMPUTER)
      • Connecting The Remote Start Tool
      • Connecting Remote Start Tool (Service Tool)
      • Operation
    • SHUT-OFF SWITCH
      • Description
      • Removal And Installation
    • TRAVEL MOTOR AUTO-SHIFT
      • Auto-Shift Drive System (If Equipped)
      • Troubleshooting
    • AUTO IDLE PRESSURE SENSOR
      • Description
      • Removal And Installation
    • BOBCAT MACHINE IQ WIRELESS COMMUNICATIONS
      • Description
      • Controller Removal And Installation
      • Antenna Removal And Installation
      • Procedure
  • ENGINE SERVICE
    • ENGINE INFORMATION
      • Description
      • Specifications
      • Crankshaft Re-Grind Data
      • Torque For Kubota® Metric Bolts
      • Troubleshooting
      • Removal And Installation
      • Compression-Checking
    • ENGINE SPEED CONTROL
      • Removal And Installation
      • Auto Idle Description
      • Auto Idle Controller Removal And Installation
      • Calibration
      • Actuator Removal And Installation (Earlier Model)
      • Actuator Removal And Installation (Later Model)
    • MUFFLER
      • Removal And Installation
    • AIR CLEANER
      • Housing Removal And Installation
    • ENGINE COOLING SYSTEM
      • Radiator Removal And Installation
      • Fan Removal And Installation
      • Water Pump Removal And Installation
      • Water Pump Disassembly And Assembly
      • Thermostat Housing Removal And Installation
      • Thermostat – Checking
    • LUBRICATION SYSTEM
      • Oil Pan Removal And Installation
      • Oil Pump Removal And Installation
      • Oil Pump Inspection
      • Engine Oil Pressure – Testing
    • FUEL SYSTEM
      • Fuel Shutoff Solenoid – Checking
      • Fuel Shut-off Solenoid Removal And Installation
      • Fuel Injection Pump – Checking
      • Fuel Injection Pump Removal And Installation
      • Fuel Injection Pump – Timing
      • Fuel Camshaft Removal And Installation
      • Fuel Camshaft Governor
      • Fuel Injector Removal And Installation
      • Fuel Injector Nozzle Pressure – Checking
      • Nozzle Spray Condition
      • Valve Seat Tightness
    • CYLINDER HEAD
      • Glow Plugs – Testing
      • Glow Plugs Removal And Installation
      • Valve Clearance Adjustment
      • Valve Timing – Checking
      • Cylinder Head Removal And Installation
      • Cylinder Head Disassembly And Assembly
      • Cylinder Head – Servicing
      • Cylinder Head Top Clearance
      • Valve Guide – Checking
      • Valve Guide Removal And Installation
      • Reconditioning The Valve And Valve Seat
      • Valve Spring
      • Valve Tappets
      • Rocker Arm And Shaft – Checking
      • Push Rod Alignment – Checking
    • CRANKSHAFT AND PISTONS
      • Piston And Connecting Rod Removal And Installation
      • Piston And Connecting Rod – Servicing
      • Cylinder Bore – Checking
      • Connecting Rod Alignment
      • Crankshaft Gear Removal And Installation
      • Crankshaft And Bearings Removal And Installation
      • Crankshaft And Bearings – Servicing
    • CAMSHAFT AND TIMING GEARS
      • Timing Gearcase Cover Removal And Installation
      • Timing Gears Backlash – Checking
      • Idle Gear And Camshaft Removal And Installation
      • Camshaft – Servicing
      • Idle Gear And Shaft – Servicing
    • TURBOCHARGER
      • Description
      • Testing
      • Removal And Installation
    • FLYWHEEL AND HOUSING
      • Hydraulic Pump Coupler Removal And Installation
      • Flywheel Removal And Installation
      • Flywheel Ring Gear
    • FLYWHEEL RPM SENSOR
      • Description
      • Removal
      • Installation
  • HEATING, VENTILATION AND AIR CONDITIONING S/N ARWM11001 – ARWM11999 AND ASW311001- ASW311999
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • Chart
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Cab Filters
      • Air Conditioning Compressor Belt Adjustment
      • Air Conditioning Compressor Belt Replacement
      • Condenser
      • Air Conditioning Lubrication
      • Evaporator / Heater Coil
      • Air Conditioning Service Chart
    • TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Operates Improperly Or Not At All
      • Gauge Pressure Related Troubleshooting
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
      • Electrical System
      • Engine Coolant Bypassing The Heater Valve
    • SYSTEM CHARGING AND RECLAMATION
      • Refrigerant Identification
      • Reclamation And Charging With Recovery / Charging Unit
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER
      • Receiver / Drier Removal And Installation
      • Pressure Relief Valve Removal And Installation
      • Pressure Switch Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Description
      • Removal And Installation
    • EXPANSION VALVE
      • Removal And Installation
    • EVAPORATOR COIL
      • Removal And Installation
    • HEATER COIL
      • Removal And Installation
    • BLOWER FAN
      • Removal And Installation
    • HEATER VALVE
      • Removal And Installation
    • HVAC DUCT
      • Removal And Installation
  • HEATING, VENTILATION AND AIR CONDITIONING S/N ARWM12000 & ABOVE, ASW312000 & ABOVE, B3NP11001 & ABOVE AND B3NT11001 & ABOVE
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • Chart
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Cab Filters
      • Air Conditioning Compressor Belt Adjustment
      • Air Conditioning Compressor Belt Replacement
      • Condenser
      • Air Conditioning Lubrication
      • Evaporator / Heater Coil
      • Air Conditioning Service Chart
    • TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Operates Improperly Or Not At All
      • Gauge Pressure Related Troubleshooting
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
      • Electrical System
      • Engine Coolant Bypassing The Heater Valve
    • SYSTEM CHARGING AND RECLAMATION
      • Refrigerant Identification
      • Reclamation And Charging With Recovery / Charging Unit
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER
      • Receiver / Drier Removal And Installation
      • Pressure Relief Valve Removal And Installation
      • Pressure Switch Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Description
      • Removal And Installation
    • EXPANSION VALVE
      • Removal And Installation
    • EVAPORATOR COIL
      • Removal And Installation
    • HEATER COIL
      • Removal And Installation
    • BLOWER FAN
      • Removal And Installation
    • HEATER VALVE
      • Removal And Installation
    • HVAC DUCT
      • Removal And Installation
  • SPECIFICATIONS
    • EXCAVATOR SPECIFICATIONS
      • Machine Dimensions
      • Machine Dimensions – Standard Arm
      • Machine Dimensions – Extendable Arm
      • Machine Dimensions – Angle Blade
      • Rated Lift Capacity (Standard Arm)
      • Rated Lift Capacity (Extendable Arm)
      • Performance
      • Controls
      • Engine
      • Hydraulic System
      • Hydraulic Cylinders
      • Hydraulic Cycle Times
      • Drive System
      • Slew System
      • Undercarriage
      • Electrical
      • Capacities
      • Tracks
      • Ground Pressure
    • TORQUE SPECIFICATION FOR BOLTS
      • Torque For General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • O-ring Face Seal Connection
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • O-ring Flare Fitting
      • Port Seal Fitting
      • Push To Connect Fittings
    • HYDRAULIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Remote Start Tools
      • Hydraulic Tools
      • Engine Tools
      • Electrical Tools
      • General Tools
      • HVAC Tools
  • ALPHABETICAL INDEX
    • SERVICE SCHEDULE SYMBOLS

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