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Bobcat E85 Excavator Service Manual (SN B48411001-B48499999)

Format: PDF (Printable Document)

File Language: English

File Pages: 952

File Size: 33.13 MB (Speed Download Link)

Brand: Bobcat

Model: E85 Excavator

Book No: 7320318

Serial No: SN B48411001-B48499999

Type of Document: Service Manual

Categories: ,

$ 45

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Bobcat E85 Excavator Service Manual (SN B48411001-B48499999)

On an E85, this is the book you grab when the excavator stops behaving like it should on a trench, septic, or utility job and you're past simple checks. Shop mechanics, field techs, and owner-operators use this manual when they need hard data and step-by-step procedures, not guesses. If you're chasing a hydraulic issue, an electrical fault, or doing a serious teardown, this is the level of info you want.

What this manual helps you do

  • Diagnose hydraulic problems, check pressures, and trace faults in the E85's implement and travel circuits
  • Follow teardown and reassembly steps for major components like pumps, motors, swing gear, and cylinders
  • Troubleshoot electrical issues using wiring diagrams and connector callouts specific to the E85
  • Set and verify adjustments on controls, linkages, track systems, and machine settings after repairs
  • Replace and time engine and drivetrain components with the right sequences and inspection points

Who this is for

This is for anyone working on a Bobcat E85 excavator in the serial range B48411001 to B48499999 who needs workshop-level repair info, similar to what you'd use on Cat or Deere minis. If you just need to know how to run the machine or basic maintenance intervals, you want the operator's handbook instead, not this manual.

FAQ

Q: Is this a searchable PDF, and can I read the wiring diagrams clearly?

A: These manuals are usually searchable PDFs, and the wiring diagrams are laid out so you can zoom in and read pin numbers and wire colors.

Q: How do I know if it covers my exact E85?

A: Check your serial plate. If your E85 serial number falls between B48411001 and B48499999, this is the right manual.

Q: Is this the right document if I'm only doing fluids and filters?

A: It will cover that, but it's overkill. For basic service, the operator's handbook is easier to work from.

Bottom line: If your E85's serial falls in that B48411xxx-B48499xxx range and you're doing real repair work, this is the correct service manual. If not, skip it.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Spark Arrester Exhaust System
      • Welding And Grinding
      • Fire Extinguishers
    • SERIAL NUMBER LOCATIONS
      • Excavator Serial Number
      • Engine Serial Number
    • DELIVERY REPORT
    • EXCAVATOR IDENTIFICATION
  • SAFETY AND MAINTENANCE
    • LIFTING AND BLOCKING THE EXCAVATOR
      • Procedure
    • LIFTING THE EXCAVATOR
      • Procedure
    • OPERATOR CAB (ROPS / TOPS)
      • Description
      • Cab Door
      • Front Window
      • Front Wiper
      • Window Washer Reservoir
      • Right Side Windows
    • OPERATOR CAB (ROPS / TOPS / FOPS)
      • Description
    • TRANSPORTING THE EXCAVATOR ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TAILGATE
      • Opening And Closing
      • Adjusting The Latch
    • RIGHT SIDE COVER
      • Opening And Closing
    • CENTER COVER
      • Removal And Installation
    • SERVICE SCHEDULE
      • Maintenance Intervals
    • AIR CLEANER SERVICE
      • Replacing The Filter Elements
    • CAB FILTERS
      • Cleaning And Maintenance
    • ENGINE COOLING SYSTEM
      • Cleaning
      • Checking Level
      • Removing And Replacing Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Filters
      • Removing Air From The Fuel System
      • Replacing The Fuel Tank Breather
      • Draining The Fuel Tank
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC SYSTEM
      • Checking And Adding Hydraulic Oil
      • Hydraulic / Hydrostatic Fluid Chart
      • Removing And Replacing The Hydraulic Filters
      • Removing And Replacing The Hydraulic Fluid
      • Checking Swing Motor Gear Box Fluid Level
      • Removing And Replacing Swing Motor Gear Box Fluid
    • LUBRICATING THE EXCAVATOR
      • Lubrication Locations
    • PIVOT PINS
      • Inspection And Maintenance
    • TRAVEL MOTOR
      • Checking And Adding Oil
      • Removing And Replacing Oil
    • EMERGENCY EXIT
      • Right Side Rear Window
      • Front Window
    • SEAT BELT
      • Inspection And Maintenance
    • CONTROL CONSOLE LOCKOUTS
      • Inspection And Maintenance
    • TOWING THE EXCAVATOR
      • Procedure
    • REMOTE START TOOL KIT – MEL1563
      • Remote Start Tool – MEL1563
      • Service Tool Harness Control – MEL1565
      • Service Tool Harness Communicator – MEL1566
    • REMOTE START TOOL (SERVICE TOOL) KIT – 7217666
      • Description
      • Remote Start Tool (Service Tool) – 7022042
      • Excavator Service Tool Harness – 6689747
      • Computer Service Tool Harness – 6689746
  • HYDRAULIC SYSTEM
    • HYDRAULIC / HYDROSTATIC SCHEMATICS
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting The Hydraulic Circuit
      • Troubleshooting The Cylinder Circuit
      • Troubleshooting The Swing (Upperstructure Slew) Circuit
      • Troubleshooting The Travel Circuit
    • CYLINDER (BOOM)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (ARM)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BOOM SWING)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BUCKET)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BLADE)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (CLAMP)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • VALVES (MAIN RELIEF)
      • Testing And Adjusting
    • VALVES (PORT RELIEF)
      • Testing And Adjusting Port Relief Valve Pressure
    • VALVES (CROSS PORT RELIEF)
      • Testing And Adjusting
      • Removal And Installation
    • VALVES (PRESSURE REDUCING)
      • Testing And Adjusting
    • HYDRAULIC CONTROL VALVE
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
      • Inlet Valve Section Disassembly And Assembly
      • Valve Section Disassembly And Assembly
    • HYDRAULIC PUMP
      • Hydraulic Pump Work Sheet
      • Pump Testing
      • Removal And Installation
      • Coupler Removal And Installation
      • Hydraulic Pump Startup
      • Torque Limiter Valve Parts Identification
      • Torque Limiter Valve Removal
      • Torque Limiter Valve Disassembly
      • Torque Limiter Valve Assembly
      • Initial Torque Limiter Valve Setting
      • Torque Limiter Valve Installation
      • Pump Control Parts Identification
      • Pump Control Removal And Installation
      • Pump Control Disassembly And Assembly
      • Parts Identification
      • Disassembly
      • Assembly
    • MANIFOLD ASSEMBLY / ACCUMULATOR
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • TRAVEL MOTOR
      • Removal And Installation
      • Parts Identification
      • Parts Identification Gear Reduction Hub
      • Disassembly
      • Assembly
    • SWIVEL JOINT
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SWING MOTOR
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SWING MOTOR (DRIVE CARRIER)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • CONTROL PATTERN SELECTOR VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • RIGHT CONTROL LEVER (JOYSTICK)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • LEFT CONTROL LEVER (JOYSTICK)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • HYDRAULIC FILTER MOUNT
      • Removal And Installation
    • HYDRAULIC RESERVOIR
      • Removal And Installation
    • OIL COOLER
      • Removal And Installation
    • BLADE CONTROL LEVER
      • Handle Removal And Installation
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • CASE DRAIN FILTER MOUNT
      • Removal And Installation
    • TRAVEL CONTROL VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • REMOVING AIR FROM THE HYDRAULIC SYSTEM
      • Procedure
    • MANIFOLD (PIN GRABBER)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SECONDARY AUXILIARY VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • VALVE (BOOM LOCK)
      • Removal And Installation
    • VALVE (ARM LOCK)
      • Removal And Installation
  • UNDERCARRIAGE
    • BLADE
      • Removal And Installation
    • TRACK UNDERCARRIAGE COMPONENTS (RUBBER TRACK)
      • Description
      • Track Lug Height
      • Checking Tension
      • Adjusting Tension
      • Track Removal And Installation
      • Idler Removal And Installation
      • Idler Parts Identification
      • Idler Disassembly
      • Idler Assembly
      • Track Tensioner Removal And Installation
      • Track Tensioner Parts Identification
      • Track Tensioner Disassembly And Assembly
      • Roller Removal And Installation
      • Lower Roller Parts Identification
      • Lower Roller Disassembly
      • Lower Roller Assembly
      • Upper Roller Parts Identification
      • Upper Roller Disassembly And Assembly
      • Sprocket Removal And Installation
    • TRACK UNDERCARRIAGE COMPONENTS (STEEL TRACK)
      • Description
      • Checking Tension
      • Adjusting Tension
      • Track Removal
      • Track Installation
      • Idler Removal And Installation
      • Idler Parts Identification
      • Idler Disassembly
      • Idler Assembly
      • Track Tensioner Removal And Installation
      • Track Tensioner Parts Identification
      • Track Tensioner Disassembly And Assembly
      • Roller Removal And Installation
      • Lower Roller Parts Identification
      • Lower Roller Disassembly
      • Lower Roller Assembly
      • Upper Roller Parts Identification
      • Upper Roller Disassembly And Assembly
      • Sprocket Removal And Installation
      • Guide Plate Removal And Installation
    • TRACK UNDERCARRIAGE COMPONENTS (SEGMENTED TRACK)
      • Description
      • Rubber Pad Removal And Installation
      • Guide Plate Removal And Installation
    • TRACK MAINTENANCE
      • Track Damage Identification
    • SWING CIRCLE GEAR
      • Swing Bearing Removal
      • Swing Bearing Installation
  • UPPERSTRUCTURE AND SWING SECTION
    • UPPERSTRUCTURE
      • Removal
      • Installation
    • CAB
      • Removal And Installation
      • Door Removal And Installation
      • Front Window Removal And Installation
      • Front Window Disassembly And Assembly
      • Front Window Adjustment
      • Glass Removal
      • Glass Installation
    • SEAT
      • Removal And Installation
    • RIGHT CONSOLE
      • Console Cover Removal And Installation
    • LEFT CONSOLE
      • Lower Console Cover Removal And Installation
      • Upper Console Cover Removal And Installation
      • Compression Spring Removal And Installation
      • Lock Lever Removal And Installation
      • Console Removal And Installation
    • LEFT UPPERSTRUCTURE COVER
      • Removal And Installation
    • RIGHT UPPERSTRUCTURE COVER
      • Removal And Installation
    • COUNTERWEIGHT
      • Removal And Installation
    • TRAVEL LEVERS AND PEDALS
      • Removal And Installation
      • Disassembly And Assembly
    • FLOOR MAT
      • Removal And Installation
    • FUEL TANK
      • Removal And Installation
      • Fuel Tank Fitting Removal And Installation
    • HORN
      • Removal And Installation
    • SWING FRAME
      • Removal And Installation
      • Boom Swing Frame Hose Routing
      • Bushing Removal
      • Bushing Installation
    • BOOM
      • Removal And Installation
    • ARM
      • Removal And Installation
      • Arm To Boom Bushing Removal And Installation
      • Arm To Bucket And Bucket Link Bushing Removal And Installation
    • BUCKET
      • Bucket Teeth Removal And Installation
      • Bucket Side Cutting Edge Removal And Installation
    • CLAMP
      • Removal And Installation
    • TAILGATE
      • Removal And Installation
      • Latch Removal And Installation
    • QUICK COUPLER (PIN GRABBER)
      • Troubleshooting
      • Daily Inspection
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • RIGHT SIDE COVER
      • Removal And Installation
      • Latch Removal And Installation
    • TOOL BOX
      • Removal And Installation
    • CENTER COVER
      • Removal And Installation
  • ELECTRICAL SYSTEM AND ANALYSIS
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Troubleshooting Chart
      • Description
      • Fuse And Relay Location / Identification
      • Shut-Off Switch
    • BATTERY
      • Servicing
      • Using A Booster Battery (Jump Starting)
      • Removing And Installing The Battery
    • ALTERNATOR
      • Belt Adjustment
      • Belt Replacement
      • Charging System Inspection
      • Alternator Voltage Testing
      • Low Voltage Testing
      • High Voltage Testing
      • Removal And Installation
      • Parts Identification
    • STARTER
      • Testing
      • Removal And Installation
      • Parts Identification
    • LIGHTS
      • Removal And Installation
      • Boom Light Removal And Installation
      • Boom Light Bulb Replacement
    • MAGNETIC LOCKOUT SENSOR
      • Removal And Installation
    • FUEL LEVEL SENDER
      • Lower Fuel Level Sender Removal And Installation
      • Upper Fuel Level Sender Removal And Installation
      • Testing
    • DIAGNOSTIC SERVICE CODES
      • Viewing Service Codes
      • Service Codes List
    • CONTROL PANEL SETUP
      • Panel Setup (Deluxe Instrument Panel)
      • Password Setup (Keyless Start Panel)
      • Password Setup (Deluxe Instrument Panel)
      • Password Lockout Feature
      • Maintenance Clock
    • INSTRUMENT PANEL
      • Removal And Installation
    • CONTROLLER (GATEWAY AND AUXILIARY)
      • Description
      • Gateway Controller Removal And Installation
      • Auxiliary Controller Removal And Installation
    • CONTROLLER (PIN GRABBER)
      • Removal And Installation
    • ENGINE CONTROL UNIT (ECU)
      • Description
      • Cleaning
      • Removal And Installation
    • KEY SWITCH
      • Removal And Installation
    • WIPER MOTOR
      • Removal And Installation
    • MOTION ALARM SYSTEM
      • Description
      • Inspecting
      • Adjusting Switch Position
    • SERVICE PC (LAPTOP COMPUTER)
      • Connecting The Remote Start Tool
      • Connecting Remote Start Tool (Service Tool)
    • SHUT-OFF SWITCH
      • Removal And Installation
    • TRAVEL MOTOR AUTO-SHIFT
      • Auto-Shift Drive System (If Equipped)
      • Troubleshooting
    • AUTO IDLE PRESSURE SENSOR
      • Description
      • Removal And Installation
    • BOBCAT MACHINE IQ WIRELESS COMMUNICATIONS
      • Description
      • Controller Removal And Installation
      • Antenna Removal And Installation
      • Procedure
  • ENGINE SERVICE
    • ENGINE INFORMATION
      • Description
      • Specifications
      • Sensor Location
      • Torque Values
      • Troubleshooting
      • Engine Removal And Installation
      • Compression – Testing Using The Glow Plug Adapter
      • Compression – Testing Using The Injector Adapter
      • Injector Signal – Testing
      • Injector Signal – Testing (In-Line)
      • Oil Pressure Testing (At Oil Sensor On Block)
      • Oil Pressure Testing (At Turbocharger Oil Inlet)
    • DIESEL OXIDATION CATALYST (DOC)
      • Removal And Installation
    • AIR CLEANER
      • Housing Removal And Installation
    • ENGINE COOLING SYSTEM
      • Oil Cooler / Radiator Removal And Installation
      • Fan Removal And Installation
      • Water Pump Removal And Installation
      • Thermostat Housing Removal And Installation
      • Testing The Thermostat
    • LUBRICATION SYSTEM
      • Description
      • Oil Pan Removal And Installation
      • Oil Pump Removal And Installation
      • Oil Pump Relief Valve Description
      • Oil Pump Relief Valve Removal And Installation
      • Oil Cooler Removal And Installation
      • Oil Filter Head Removal And Installation
      • Oil Cooler Bypass Description
      • Oil Cooler Bypass Removal And Installation
    • FUEL SYSTEM
      • Description
      • Transfer Pump / High Pressure Pump Removal And Installation
      • Fuel Temperature Sensor Removal And Installation
      • Fuel Cooler Removal And Installation
      • Fuel Recirculation Valve Removal And Installation
      • Fuel Injector Removal And Installation
      • Removing Air From The Fuel System
    • CYLINDER HEAD
      • Glow Plugs Testing
      • Glow Plug Removal And Installation
      • Valve Clearance Adjustment
      • Cylinder Head Removal And Installation
      • Cylinder Head Disassembly And Assembly
      • Cylinder Head Inspection
      • Cylinder Head Top Clearance
      • Valve Step Height
      • Valve Stem Height
      • Valve Guide
      • Valve
      • Valve Spring
      • Rocker Arm Shaft Disassembly And Assembly
      • Rocker Arm Shaft Inspection
      • Push Rod Inspection
    • CRANKSHAFT AND PISTONS
      • Piston And Connecting Rod Removal And Installation
      • Piston And Connecting Rod Inspection
      • Crankshaft Removal And Installation
      • Cylinder Block Inspection
      • Crankshaft Inspection
      • Connecting Rod Inspection
      • Engine Component Class
    • CAMSHAFT
      • Removal And Installation
      • Inspecting
    • GEARCASE
      • Gearcase Cover Removal And Installation
      • Gear Backlash
      • Gear Timing
      • Idle Gear Removal And Installation
      • Idle Gear Inspection
    • TURBOCHARGER
      • Description
      • Removal And Installation
      • Inspection
    • FLYWHEEL AND HOUSING
      • Hydraulic Pump Coupler Removal And Installation
      • Flywheel Removal And Installation
      • Ring Gear Removal And Installation
    • EXHAUST GAS RECIRCULATION (EGR) SYSTEM
      • Removal And Installation
  • HEATING, VENTILATION AND AIR CONDITIONING
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • Chart
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Cab Filters
      • Air Conditioning Compressor Belt Adjustment
      • Air Conditioning Compressor Belt Replacement
      • Condenser
      • Air Conditioning Lubrication
      • Evaporator / Heater Coil
      • Air Conditioning Service Chart
    • TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Operates Improperly Or Not At All
      • Gauge Pressure Related Troubleshooting
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
      • Electrical System
      • Engine Coolant Bypassing The Heater Valve
    • SYSTEM CHARGING AND RECLAMATION
      • Refrigerant Identification
      • Reclamation And Charging With Recovery / Charging Unit
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER
      • Receiver / Drier Removal And Installation
      • Pressure Switch Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Description
      • Removal And Installation
    • EXPANSION VALVE
      • Removal And Installation
    • EVAPORATOR COIL
      • Removal And Installation
    • HEATER COIL
      • Removal And Installation
    • BLOWER FAN
      • Removal And Installation
    • HEATER VALVE
      • Removal And Installation
    • HVAC DUCT
      • Removal And Installation
  • SPECIFICATIONS
    • EXCAVATOR SPECIFICATIONS
      • Machine Dimensions
      • Performance
      • Controls
      • Engine
      • Hydraulic System
      • Hydraulic Cylinders
      • Hydraulic Cycle Times
      • Drive System
      • Slew System
      • Undercarriage
      • Capacities
      • Electrical
      • Tracks
      • Ground Pressure
    • TECHNICAL SERVICE GUIDE SPECIFICATIONS
      • Engine
      • Engine Torques
      • Cooling System
      • Excavator Torques
    • TORQUE SPECIFICATION FOR BOLTS
      • Torque For General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • O-ring Face Seal Connection
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • O-ring Flare Fitting
      • Port Seal Fitting
      • Push To Connect Fittings
    • HYDRAULIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Remote Start Tools
      • Hydraulic Tools
      • Engine Tools
      • Electrical Tools
      • General Tools
      • HVAC Tools
  • ALPHABETICAL INDEX
  • SERVICE SCHEDULE SYMBOLS

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