$ 0
0
$ 0
0

Bobcat MT100 Loader Mini Track Service Manual (SN B52P11001-B52P99999)

Format: PDF (Printable Document)

File Language: English

File Pages: 390

File Size: 11.25 MB (Speed Download Link)

Brand: Bobcat

Model: MT100 Loader Mini Track

Book No: 7408142

Serial No: SN B52P11001-B52P99999

Type of Document: Service Manual

Categories: ,

$ 45

Share:

Bobcat MT100 Loader Mini Track Service Manual (SN B52P11001-B52P99999)

The MT100 is a stand-on mini track loader that lives in tight spaces doing concrete prep, landscape work, and light demo where a full S-series or T-series machine won't fit. People grab the service manual when the machine is out of warranty and they're chasing hydraulic issues, drive problems, or electrical gremlins, same way we do with Cat or Deere books. You're not looking for "how to run it", you're looking for "how do I tear this thing apart and put it back together right". That's what this kind of manual is for.

What this manual helps you do

  • Trace hydraulic and hydrostatic circuits so you can check charge pressure, drive issues, and attachment flow correctly
  • Diagnose starting, charging, and sensor problems using wiring diagrams and step-by-step electrical checks
  • Follow teardown and reassembly procedures for drive motors, final drives, cylinders, and major loader components
  • Adjust linkages, chain tension, controls, and safety interlocks to factory spec after repairs
  • Replace engine, fuel, and cooling system components with the right sequences and torque references

Who this is for

This is for someone working on a Bobcat MT100 mini track loader with a serial number between B52P11001 and B52P99999 who wants workshop-level repair info. Good fit for small contractors, rental fleets, owner-operators, or shop mechanics. If you only need basic controls, safety, and daily maintenance, you want the operator's handbook instead, not this.

FAQ

Q: Is this a searchable PDF and are the wiring diagrams readable?

A: Yes, these are usually text-searchable PDFs, and the wiring diagrams are laid out so you can zoom in and read pin numbers and wire colors.

Q: How do I know if it covers my exact machine?

A: Check your MT100 serial plate. If it falls between B52P11001 and B52P99999, this is the right book reference for your unit.

Q: Is this the right document if I'm just changing fluids and filters?

A: It will show those procedures, but it's overkill if that's all you're doing. For simple service, the operator's handbook is easier to follow.

Bottom line: If you own or wrench on an MT100 in that serial range and need real repair and diagnostic info, this is the right manual. If you just need how to run it, skip this one.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Spark Arrester Exhaust System
      • Welding And Grinding
      • Fire Extinguishers
    • SERIAL NUMBER LOCATIONS
      • Mini Track Loader Serial Number
      • Engine Serial Number
    • DELIVERY REPORT
    • MINI TRACK LOADER IDENTIFICATION
  • SAFETY AND MAINTENANCE
    • LIFTING AND BLOCKING THE MINI LOADER
      • Procedure
      • Four Point Lift
    • LIFT ARM SUPPORT
      • Installing
      • Removing
    • TRANSPORTING THE MINI LOADER ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TOWING THE MINI LOADER
      • Procedure
    • SERVICE SCHEDULE
      • Maintenance Intervals
    • AIR CLEANER SERVICE
      • Replacing Filter Elements
    • ENGINE COOLING SYSTEM
      • Cleaning
      • Checking Level
      • Removing And Replacing Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Filter
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC / HYDROSTATIC SYSTEM
      • Checking And Adding Fluid
      • Hydraulic / Hydrostatic Fluid Chart
      • Removing And Replacing Hydraulic / Hydrostatic Filter
      • Removing And Replacing Hydraulic Fluid
      • Hydraulic Reservoir Breather
    • BOB-TACH
      • Inspection And Maintenance
    • COMMON INDUSTRY INTERFACE
      • Inspection And Maintenance
    • LUBRICATING THE MINI LOADER
      • Lubrication Locations
      • Parking Brake Lubrication
    • SPARK ARRESTER MUFFLER
      • Cleaning Procedure
    • PIVOT PINS
      • Inspection And Maintenance
    • LIFT AND TILT FUNCTION LOCKOUTS
      • Inspection
    • LIFT ARM BYPASS CONTROL
      • Operation
      • Inspection
    • NEUTRAL START INTERLOCKS
      • Inspecting Traction Drive Interlock
      • Inspecting Auxiliary Hydraulic Interlock
    • AUXILIARY HYDRAULIC CONTROL SYSTEM
      • Inspecting The Continuous Flow Shutoff Pedal
    • COUNTERWEIGHTS
      • Description
      • Effect On The Mini Track Loader And Operation
      • When To Consider Track Frame Mounted Counterweights
      • When To Consider Main Frame Upright Mounted Counterweights
      • Counterweight Positions
  • HYDRAULIC SYSTEM
    • HYDRAULIC / HYDROSTATIC SCHEMATICS
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting
    • CYLINDER (LIFT)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • CYLINDER (TILT)
      • Testing
      • Removal And Installation
      • Rod End Pivot Pin Bushing And Seal Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • MAIN RELIEF VALVE
      • Description
      • Testing
      • Removal And Installation
    • PORT RELIEF VALVES
      • Testing (Lift)
      • Removal And Installation (Lift)
      • Testing (Tilt)
      • Removal And Installation (Tilt)
    • HYDRAULIC CONTROL VALVE
      • Description
      • Removal And Installation
      • Identification Chart
      • Disassembly And Assembly
    • HYDRAULIC PUMP
      • Direct Pump Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • HYDRAULIC / HYDROSTATIC FILTER
      • Description
      • Housing Removal And Installation
    • HYDRAULIC FLUID RESERVOIR
      • Description
      • Removal And Installation
    • OIL COOLER
      • Description
      • Removal And Installation
  • HYDROSTATIC SYSTEM
    • HYDROSTATIC SYSTEM INFORMATION
      • Troubleshooting
      • Description
    • HYDROSTATIC MOTOR
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Inspection
      • Assembly
    • CHARGE PRESSURE
      • Description
      • Testing
      • Sender Removal And Installation
      • Replacing Poppet Assembly
    • HYDROSTATIC PUMP
      • Description
      • Removal And Installation
      • Replenishing / High Pressure Relief Valve Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • DRIVE BELT
      • Description
      • Shield Removal And Installation
      • Adjusting
      • Alignment
      • Belt Removal And Installation
      • Tensioner Pulley Removal And Installation
    • HYDROSTATIC CONTROLS
      • Pump Controls Disassembly And Assembly
      • Pump Controls Adjustment
      • Travel Control Lever Adjustment
      • Full Forward Travel Adjustment
      • Steering Drift Adjustment
  • DRIVE SYSTEM
    • PARKING BRAKE
      • Description
      • Handle Removal And Installation
      • Cable Removal And Installation
      • Cable Adjustment
      • Linkage Assembly Removal And Assembly
      • Brake Pin Lubrication
    • TRACK CARRIAGE COMPONENTS
      • Description
      • Checking Tension
      • Adjusting Tension
      • Track Removal And Installation
      • Idler (Front) Removal And Installation
      • Idler (Rear) Removal And Installation
      • Tensioner Disassembly And Assembly
      • Roller Removal And Installation
      • Sprocket Removal And Installation
      • Carriage Removal And Installation
      • Track Damage Identification
  • MAINFRAME
    • BOB-TACH
      • Removal And Installation
      • Seal Removal And Installation
      • Lever And Wedge Disassembly And Assembly
    • COMMON INDUSTRY INTERFACE (CII)
      • CII – Removal And Installation
      • CII – Seal Removal And Installation
      • CII – Lever And Wedge Disassembly And Assembly
    • LIFT ARMS
      • Removal And Installation
    • REAR DOOR
      • Removal And Installation
      • Latch Removal And Installation
      • Bumper (Adjusting)
    • FUEL TANK
      • Removal And Installation
      • Fuel Level Sender Removal And Installation
    • INSTRUMENT PANEL
      • Removal And Installation
    • GRAB BAR
      • Removal And Installation
    • HOOD
      • Removal And Installation
      • Disassembly And Assembly
      • Latch Removal And Installation
      • Striker (Adjusting)
    • BOTTOM ACCESS PANEL
      • Removal And Installation
    • OPERATOR PLATFORM
      • Removal And Installation
      • Operator Cushion Removal And Installation
      • Continuous Flow Shutoff System Pedal Removal And Installation
  • ELECTRICAL SYSTEM AND ANALYSIS
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Glossary Of Electrical Symbols
      • Description
      • Fuse And Relay Location / Identification
      • Troubleshooting
      • Solenoid Testing
    • BATTERY
      • Battery Maintenance
      • Maintaining Battery Charge Level
      • Battery Service During Machine Storage
      • Battery Testing
      • Battery Charging
      • Removal And Installation
      • Using A Booster Battery (Jump Starting)
    • ALTERNATOR
      • Belt Adjustment
      • Belt Replacement
      • Description
      • Alternator Output Test
      • Full Field Test
      • Alternator Voltage Testing
      • Removal And Installation
      • Parts Identification
    • STARTER
      • Testing
      • Removal And Installation
      • Parts Identification
    • INSTRUMENT PANEL
      • Component Removal And Installation
    • NEUTRAL START SENSOR
      • Description
      • Removal And Installation
    • CONTINOUS FLOW SHUTOFF SYSTEM SENSOR
      • Description
      • Removal And Installation
      • Adjustment
      • Testing
    • ELECTRICAL / HYDRAULIC CONTROLS
      • Identification Chart
    • ELECTRIC COOLING FAN
      • Description
      • Removal And Installation
  • ENGINE SERVICE
    • ENGINE INFORMATION
      • Description
      • Specifications (Kubota® D902-EB)
      • Torque Values
      • Troubleshooting
      • Engine Removal And Installation
      • Engine Mount Replacement
      • Compression – Checking
    • ENGINE SPEED CONTROL
      • Removal And Installation
      • Disassembly And Assembly
      • Cable Removal And Installation
    • MUFFLER
      • Removal And Installation
    • AIR CLEANER
      • Housing Removal And Installation
    • ENGINE COOLING SYSTEM
      • Radiator Removal And Installation
      • Fan Blade Removal And Installation
      • Water Pump Removal And Installation
      • Water Pump Disassembly And Assembly
      • Thermostat Housing Removal And Installation
    • LUBRICATION SYSTEM
      • Oil Pan Removal And Installation
      • Oil Pump Removal And Installation
      • Oil Pump Inspection
      • Engine Oil Pressure – Testing
    • FUEL SYSTEM
      • Fuel Camshaft Removal And Installation
      • Fuel Camshaft Governor Disassembly And Assembly
      • Fuel Shutoff Solenoid – Checking
      • Fuel Shutoff Solenoid – Installation
      • Fuel Injection Pump Removal And Installation
      • Fuel Injection Pump – Timing
      • Fuel Injector Removal And Installation
      • Fuel Injector Nozzle Pressure – Checking
      • Nozzle Spray Condition
      • Valve Seat Tightness
    • CYLINDER HEAD
      • Glow Plugs – Testing
      • Glow Plugs Removal And Installation
      • Valve Clearance Adjustment
      • Valve Timing – Checking
      • Cylinder Head Removal And Installation
      • Cylinder Head Disassembly And Assembly
      • Cylinder Head – Servicing
      • Cylinder Head Top Clearance
      • Valve Guide – Checking
      • Reconditioning The Valve And Valve Seat
      • Valve Spring
      • Valve Tappets
      • Rocker Arm And Shaft – Checking
    • CRANKSHAFT AND PISTONS
      • Piston And Connecting Rod Removal And Installation
      • Piston And Connecting Rod – Servicing
      • Cylinder Bore – Checking
      • Connecting Rod Alignment
      • Crankshaft Gear Removal And Installation
      • Crankshaft And Bearings Removal And Installation
      • Crankshaft And Bearings – Servicing
    • CAMSHAFT AND TIMING GEARS
      • Timing Gearcase Cover Removal And Installation
      • Timing Gears Backlash – Checking
      • Idler Gear And Shaft Removal And Installation
      • Camshaft – Servicing
      • Idler Gear And Shaft Servicing
    • HYDRAULIC GEAR PUMP MOUNTING BRACKET
      • Removal And Installation
      • Hydraulic Gear Pump Coupler Removal And Installation
    • FLYWHEEL AND ENGINE MOUNTING BRACKET
      • Flywheel Removal And Installation
      • Ring Gear Removal And Installation
      • Engine Mounting Bracket Removal And Installation
  • SPECIFICATIONS
    • MINI TRACK LOADER SPECIFICATIONS
      • Dimensions (Narrow Track)
      • Dimensions (Wide Track)
      • Performance
      • Controls
      • Engine
      • Hydraulic System
      • Electrical
      • Drive System
      • Capacities
      • Tracks
      • Ground Pressure
    • TECHNICAL SERVICE GUIDE SPECIFICATIONS
      • Engine
      • Engine Torques
      • Cooling System
      • Electrical
      • Loader Torques
      • Hydraulic System
      • Fuel Consumption
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque For General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • O-ring Face Seal Connection
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • Port Seal Fitting
    • HYDRAULIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Hydraulic Tools
      • Engine Tools
  • ALPHABETICAL INDEX

Bobcat Software

Bobcat PDF Manuals

Related Manuals

0
    0
    Your Cart
    Your cart is emptyReturn to Shop