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Bobcat T35140SA VersaHANDLER® TTC, Telescopic Handler Service Manual (SN B41G11001-B41G99999)

Format: PDF (Printable Document)

File Language: English

File Pages: 741

File Size: 26.09 MB (Speed Download Link)

Brand: Bobcat

Model: T35140SA VersaHANDLER® TTC, Telescopic Handler

Book No: 7283378

Serial No: SN B41G11001-B41G99999

Type of Document: Service Manual

Categories: ,

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Bobcat T35140SA VersaHANDLER® TTC, Telescopic Handler Service Manual (SN B41G11001-B41G99999)

The T35140SA VersaHANDLER is a telescopic handler you'll see on farms, yards, and construction sites, doing lift-and-place work where a skid-steer or CTL can't reach. The people who grab this service manual are the ones actually wrenching: shop mechanics, field techs, and owner-operators who don't want to call the dealer every time a hydraulic function dies. They're usually chasing a fault code, hunting a bad wire, or trying to get clean torque and test specs before they split something major.

What this manual helps you do

  • Diagnose hydraulic and boom issues, then pressure-test and trace problems in the load-handling and stabilizer circuits
  • Check and set adjustments on the telescopic boom, steering, and braking systems so the machine lifts and travels straight and safe
  • Follow teardown and reassembly steps for major components like the engine, hydrostatic drive, axles, and hydraulic cylinders
  • Troubleshoot electrical faults using wiring diagrams, connector callouts, and step-by-step checks similar to Cat and Deere tech books
  • Verify torque specs, test points, and adjustment procedures before you button up a repair on the driveline or hydraulic system

Who this is for

This is for anyone working on a Bobcat T35140SA VersaHANDLER TTC in the B41G11001 to B41G99999 serial range: small contractors, farm shops, rental fleets, and independent mechanics. If you only need operating tips, safety info, or basic maintenance intervals, you want the operator's handbook instead, not this manual.

FAQ

Q: Is this a searchable PDF and are the wiring diagrams readable?

A: Yes, these manuals are usually searchable PDFs and the wiring diagrams are laid out so you can zoom in and trace circuits clearly.

Q: Does it cover my exact machine?

A: It's written for T35140SA VersaHANDLER TTC units in the B41G11001-B41G99999 serial number range. If your tag falls in there, this is the right one.

Q: Is this the right document if I'm doing full repairs?

A: Yes, this is the workshop-level service manual, meant for real repair and diagnostics, not just routine checks.

Bottom line: If you own or service a T35140SA in that serial range and you're doing real repair work, this is the manual you want. If you just run the machine, skip it.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
      • Safe Operation Is The Operator’s Responsibility
      • Safe Operation Needs A Qualified Operator
      • Avoid Silica Dust
      • Dismantling And Disposal
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Welding And Grinding
      • Fire Extinguishers
    • PUBLICATIONS AND TRAINING RESOURCES
    • SERIAL NUMBER LOCATION
      • Telescopic Handler Serial Number
      • Engine Serial Number
      • Other Serial Numbers
    • DELIVERY REPORT
    • BOBCAT TELESCOPIC HANDLER IDENTIFICATION
  • SAFETY AND MAINTENANCE
    • LIFTING AND BLOCKING THE TELESCOPIC HANDLER
      • Procedure
    • OPERATOR CAB
      • Description
      • Cab Door
      • Cab Door Window
      • Rear Cab Window
      • Cab Light
    • TRANSPORTING THE TELESCOPIC HANDLER ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TOWING THE TELESCOPIC HANDLER
      • Procedure
    • SERVICE SCHEDULE
      • Maintenance Intervals
    • AIR CLEANER SERVICE
      • Replacing Filter Elements
    • ENGINE COOLING SYSTEM
      • Cleaning
      • Checking Level
      • Removing And Replacing The Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Filter
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC / HYDROSTATIC SYSTEM
      • Checking And Adding Fluid
      • Removing And Replacing Hydraulic Fluid
      • Removing And Replacing Hydraulic / Hydrostatic Filters
      • Fill / Breather Cap
    • AXLES (FRONT AND REAR)
      • Checking And Adding Oil (Planetary Carrier)
      • Removing And Replacing Oil (Planetary Carrier)
      • Checking And Adding Oil (Rear Differential)
      • Removing And Replacing Oil (Rear Differential)
      • Checking And Adding Oil (Front Differential)
      • Removing And Replacing Oil (Front Differential)
      • Checking And Adding Oil (Reduction Box)
      • Removing And Replacing Oil (Reduction Box)
    • LUBRICATING THE TELESCOPIC HANDLER
      • Lubrication Locations
      • Front Pads Lubrication
      • Rear Pads Lubrication
    • ATTACHMENT CARRIER
      • Inspection And Maintenance
    • TIRE MAINTENANCE
      • Wheel Nuts
      • Rotating
      • Wheel Replacement
      • Mounting
      • Pressure
    • APPROVED BOOM STOP
      • Installing The Approved Boom Stop
      • Removing The Approved Boom Stop
    • ENGINE COVER
      • Opening And Closing
    • CHAIN CHECKING AND ADJUSTING PROCEDURE
      • Checking / Adjustment Procedure
      • Extension / Retraction Chain Wear Check
    • STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER
      • Procedure
    • EMERGENCY EXIT
      • Rear Window
    • TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE
      • Storage
      • Return To Service
      • Return To Service (Cont’d)
    • LIFTING THE TELESCOPIC HANDLER
      • Procedure
    • REMOTE START TOOL (SERVICE TOOL) KIT – 6675287
      • Remote Start Tool – 6675287
      • Service Tool Harness Control – 6987761
      • Service Tool Harness Communicator – 6678110
    • REMOTE START TOOL (SERVICE TOOL) KIT – 7217666
      • Remote Start Tool (Service Tool) – 7022042
      • Telescopic Handler Service Tool Harness – 6689747
      • Computer Service Tool Harness – 6689746
      • Remote Start Procedure
  • HYDRAULIC SYSTEM
    • HYDRAULIC/HYDROSTATIC SCHEMATIC
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting Chart
      • Tightening Procedures
      • Test Coupler Location
    • LIFT CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SELF LEVELING CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • EXTENSION CYLINDER
      • Cylinder Group Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • TILT CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • STEERING CYLINDER (FRONT / REAR)
      • Removal
      • Installation
      • Disassembly
      • Assembly
    • PARKING BRAKE
      • Valve Removal And Installation (Standard)
      • Valve Removal And Installation (Italian)
      • Valve Removal And Installation (German)
    • ACCUMULATORS
      • Accumulators Pressure Relief
      • Parking / Service Brake Accumulator Removal And Installation (If Equipped)
      • Boom Lift Valve Accumulator Removal And Installation
    • BRAKE VALVE
      • Removal And Installation
    • GEAR PUMP
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • GEAR PUMP (TESTING)
      • Fan Gear Pump Direct Test
      • Steering And Valve Gear Pump Direct Test
    • FAN MOTOR
      • Removal And Installation
      • Parts Identification (Single Speed Version) (Standard)
      • Disassembly And Assembly (Single Speed Version) (Standard)
      • Parts Identification (Variable Speed Version) (Optional) (T35.130SA / T35.130SLPA / T35.140SA Only)
      • Disassembly And Assembly (Variable Speed Version) (Optional) (T35.130SA / T35.130SLPA / T35.140SA Only)
      • Parts Identification (Variable Speed Version) (Optional) (T35.130SB / T35.130SLPB / T35.140SB Only)
      • Disassembly And Assembly (Variable Speed Version) (Optional) (T35.130SB / T35.130SLPB / T35.140SB Only)
    • FAN MOTOR (VARIABLE SPEED FAN MOTOR TESTING)
      • Description
      • Testing
    • HYDRAULIC FLUID RESERVOIR
      • Removal And Installation
    • STEERING VALVE
      • Removal And Installation
    • STEERING VALVE (TESTING)
      • Testing The Steering Valve Main Relief Valve
    • HYDRAULIC CONTROL VALVE
      • Troubleshooting Chart (Solenoid Valves)
      • Valve Section Troubleshooting
      • Troubleshooting Chart (Control Valve)
      • Removal And Installation
      • Parts Identification
      • Section Removal
      • Section Disassembly And Assembly
      • Inlet Section Disassembly And Assembly
    • MAIN RELIEF VALVE
      • Testing
      • Adjusting
    • PORT RELIEF VALVES
      • Removal And Installation
    • AUXILIARY HYDRAULIC FLOW
      • Testing the Auxiliary Hydraulic Flow
    • STABILIZER CONTROL VALVE
      • Removal
      • Installation
      • Parts Identification
      • Disassembly
      • Solenoid Testing
      • Assembly
    • STABILIZER CYLINDER
      • Removal
      • Parts Identification
      • Disassembly
      • Assembly
      • Installation
  • HYDROSTATIC SYSTEM
    • HYDROSTATIC SYSTEM INFORMATION
      • Troubleshooting Chart
      • Test Coupler Location
    • OIL COOLER
      • Description
    • HYDROSTATIC DRIVE MOTOR
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Inspection
      • Assembly
    • HYDROSTATIC PUMP
      • Calibration
      • Removal And Installation
      • Parts Identification
      • Shaft Disassembly
      • Relief Valves Disassembly And Assembly
      • Charge Pump Disassembly
      • Piston Pump Disassembly
      • Solenoid Block Disassembly
      • Inspection
      • Piston Pump Assembly
      • Charge Pump Assembly
      • Solenoid Block Assembly
      • Shaft Assembly
    • CHARGE PRESSURE
      • Description
      • Testing And Adjusting
    • MULTIFUNCTION VALVES
      • Description
      • Testing
    • PRESSURE COMPENSATION OVERRIDE VALVE (PCOR)
      • Description
      • Testing And Adjusting
  • DRIVE SYSTEM
    • DRIVE SYSTEM TROUBLESHOOTING
      • Chart
    • AXLE AND DIFFERENTIAL (FRONT)
      • Description
      • Planetary Carrier Parts Identification
      • Planetary Carrier Disassembly
      • Steering Knuckle And Drive Axle Parts Identification
      • Steering Knuckle Disassembly
      • Drive Axle Disassembly
      • Brake Group Parts Identification
      • Brake Group Disassembly
      • Differential Parts Identification
      • Differential Disassembly
      • Pinion Group Parts Identification
      • Pinion Group Disassembly
      • Pinion Group Assembly
      • Differential Assembly
      • Brake Group Assembly
      • Drive Axle Assembly
      • Steering Knuckle Assembly
      • Planetary Carrier Assembly
      • Special Tools
    • AXLE AND DIFFERENTIAL (REAR)
      • Description
      • Planetary Carrier Parts Identification
      • Planetary Carrier Disassembly
      • Steering Knuckle And Drive Axle Parts Identification
      • Steering Knuckle Disassembly
      • Differential Parts Identification
      • Differential Disassembly
      • Pinion Group Parts Identification
      • Pinion Group Disassembly
      • Pinion Group Assembly
      • Differential Assembly
      • Steering Knuckle Assembly
      • Planetary Carrier Assembly
      • Special Tools
    • FRONT AXLE
      • Removal
      • Installation
      • Mounting Bolts Tightening Torque Check
    • AXLE TOE-IN
      • Adjustment
    • PARKING BRAKE
      • Parking Brake Removal, Disassembly And Assembly
    • STEERING ANGLE ADJUSTMENT
      • Adjustment
    • DRIVE SHAFT
      • Removal And Installation
    • SERVICE BRAKE
      • Description
      • Bleeding The Brake Circuit
    • REAR AXLE
      • Removal And Installation
    • REDUCTION BOX
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
      • Special Tools
  • MAINFRAME
    • OPERATOR CAB
      • Removal And Installation
    • OPERATOR SEAT
      • Removal And Installation
    • BOOM ASSEMBLY
      • Removal And Installation
    • BOOM TRAY
      • Removal And Installation
    • END BOOM
      • Removal
      • Installation
    • INTERMEDIATE BOOM
      • Removal
      • Installation
    • WEAR PADS (FRONT)
      • Removal
      • Installation
    • WEAR PADS (REAR)
      • Removal
      • Installation
    • ENGINE COVER
      • Gas Cylinder Removal And Installation
      • Removal And Installation
    • FUEL TANK
      • Removal And Installation
    • ATTACHMENT CARRIER (QUICK-TACH)
      • Removal And Installation
    • COUNTERWEIGHT
      • Removal And Installation
    • FENDER
      • Removal And Installation
    • STEERING COLUMN COVER
      • Removal And Installation
    • DASH COVER
      • Removal And Installation
    • JOYSTICK PANEL
      • Removal And Installation
    • STABILIZER FRAME
      • Removal
  • ELECTRICAL SYSTEM AND ANALYSIS
    • ELECTRICAL SCHEMATIC
    • ELECTRICAL SYSTEM INFORMATION
      • Glossary Of Electrical Symbols
      • Cab Harness Connectors
      • Engine Harness Connectors
      • Engine Compartment Harness Connectors
      • DEF Harness Connectors
      • Mainframe Harness Connectors
      • Troubleshooting Chart
      • Description
      • Fuses And Relay Location / Identification
    • BATTERY
      • Removal And Installation
      • Using A Booster Battery (Jump Starting)
    • ALTERNATOR
      • Belt Adjustment
      • Belt Checking
      • Belt Replacement
      • Removal And Installation
    • STARTER
      • Testing
      • Removal And Installation
    • LIGHTS
      • Rear Light Removal And Installation
      • Front Light Removal And Installation
      • Rear Work Light Removal And Installation
    • SIGNAL LEVER
      • Removal And Installation
    • DISPLAY
      • Removal And Installation
    • INSTRUMENT PANEL
      • Removal And Installation
    • BOOM ANGLE SENSOR
      • Removal And Installation
      • Calibration
    • FRONT WIPER MOTOR
      • Removal And Installation
    • TOP WIPER MOTOR
      • Removal And Installation
    • REAR WIPER MOTOR
      • Removal And Installation
    • PEDAL ASSEMBLY
      • Removal And Installation
    • INCHING SENSOR
      • Removal And Installation
      • Calibration
    • SERVICE PC (LAPTOP COMPUTER)
      • Connecting Remote Start Tool (Service Tool) – 6675287
      • Connecting Remote Start Tool (Service Tool) – 7217666
    • FUEL LEVEL SENDER
      • Removal And Installation
    • JOYSTICK
      • Removal And Installation
    • LLMI / LLMC SYSTEM
      • System Calibration
      • LLMC Calibration Test
      • System Failure Reports
      • System Components Identification
      • LLMS Removal
      • LLMS Installation
      • LLMC Removal And Installation
    • TRAVEL DIRECTION LEVER
      • Removal And Installation
    • CONTROLLERS
      • Description
      • Gateway Controller
      • Drive Controller
      • Workgroup Controller
      • Display Controller
      • LLMI Controller
      • LLMC Controller
      • Engine Controller
      • Dosing Controller
    • MAINTENANCE CLOCK
      • Description
      • Setup
      • Reset
    • FRAME LEVELING SENSOR
      • Calibration
  • ENGINE SERVICE
    • ENGINE INFORMATION
      • Description
      • Sensor Location
      • Troubleshooting
      • Removal And Installation
    • ENGINE AND HYDROSTAT ASSEMBLY
      • Removal And Installation
    • SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM
      • Description
      • Diesel Exhaust Fluid (DEF) / AdBlue® Level
      • DeSOX Process
      • SCR System Codes
      • Diesel Exhaust Fluid (DEF) / AdBlue® Unsatisfactory Quality
      • SCR System Component Tampering
      • EGR Impeded
      • Diesel Exhaust Fluid (DEF) / AdBlue® Dosing Interruption
      • SCR Removal And Installation
      • Dosing Module Removal And Installation
    • EXHAUST PIPE
      • Removal And Installation
    • ENGINE SPEED CONTROL
      • Removal And Installation
    • DIESEL OXIDATION CATALYST (DOC)
      • Removal And Installation
    • AIR CLEANER
      • Housing Removal And Installation
    • ENGINE COOLING SYSTEM
      • Oil Cooler / Intercooler / Radiator Removal And Installation
      • Expansion Tank Removal And Installation
      • Cooling System Check
      • Cooling System Inspection
    • EXHAUST GAS RECIRCULATION (EGR) SYSTEM
      • Description
    • TURBOCHARGER
      • Description
    • DIESEL EXHAUST FLUID (DEF) TANK
      • Removal And Installation
      • DEF Tank Fan Removal And Installation
      • Coolant Valve Removal And Installation
      • Dosing Control Unit (DCU) Removal And Installation
      • Supply Module Removal And Installation
      • Supply Module Filter Removal And Installation
    • FUEL COOLER
      • Removal And Installation
  • HEATING, VENTILATION, AIR CONDITIONING (HVAC)
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • Chart
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Cab Filter
      • A/C System Water Condensate Rubber Valves
      • Belt Adjustment
      • Belt Replacement
      • Cleaning The Condenser
      • Air Conditioning Lubrication
      • Air Conditioning Service Chart
    • A/C SYSTEM TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Does Not Operate At All, Or Operates Improperly
      • Gauge Pressure Related Troubleshooting
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
      • Electrical System
    • SYSTEM CHARGING AND RECLAMATION
      • Reclamation And Charging With Recovery / Charging Unit
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
      • Clutch Disassembly And Assembly
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER
      • Removal And Installation
    • PRESSURE SWITCH
      • Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Description
      • Removal And Installation
    • EXPANSION VALVE
      • Removal And Installation
  • SPECIFICATIONS
    • T35.130S(A)(B) TELESCOPIC HANDLER SPECIFICATIONS
      • Machine Dimensions
      • Performance
      • Weights
      • Engine
      • Controls
      • Drive System
      • Traction
      • Steering
      • Brakes
      • Fluid Capacities
      • Hydraulic System
      • Electrical System
      • Temperature Range
      • Altitude
      • Instrument Panel
      • Environmental
      • Visibility Diagrams – 20” And 24” Wheels
    • LIFTING AND TIE-DOWN SPECIFICATIONS
      • Lifting
      • Tie Down
    • T35.140S(A)(B) TELESCOPIC HANDLER SPECIFICATIONS
      • Machine Dimensions
      • Performance
      • Weights
      • Engine
      • Controls
      • Drive System
      • Traction
      • Steering
      • Brakes
      • Fluid Capacities
      • Hydraulic System
      • Electrical System
      • Temperature Range
      • Altitude
      • Instrument Panel
      • Environmental
      • Visibility Diagrams – 20” And 24” Wheels
    • LIFTING AND TIE-DOWN SPECIFICATIONS
      • Lifting
      • Tie Down
    • MACHINE TORQUE SPECIFICATIONS
      • Axle
      • Boom
      • Reduction Box
      • Drive Motor
      • Engine
      • Hydraulic Pump
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque for General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • O-ring Flare Fitting
      • Port Seal Fitting
    • HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Remote Start Tools
      • Hydraulic Tools
      • Drive Tools
      • Electrical Tools
      • Engine Tools
      • HVAC Tools
  • ALPHABETICAL INDEX

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