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Bobcat TL358 VersaHANDLER® TTC, Telescopic Handler Service Manual (SN B3GJ11001-B3GJ99999)

Format: PDF (Printable Document)

File Language: English

File Pages: 667

File Size: 34.69 MB (Speed Download Link)

Brand: Bobcat

Model: TL358 VersaHANDLER® TTC, Telescopic Handler

Book No: 7265615

Serial No: SN B3GJ11001-B3GJ99999

Type of Document: Service Manual

Categories: ,

$ 45

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Bobcat TL358 VersaHANDLER® TTC, Telescopic Handler Service Manual (SN B3GJ11001-B3GJ99999)

A TL358 VersaHANDLER TTC is a telescopic handler you'll see loading trucks, stacking pallets, and feeding bales where a skid-steer can't reach. The people who grab this service manual are the ones actually turning wrenches: shop mechanics, field techs, and owner-operators keeping downtime off the schedule. They're looking for correct tear-down order, test ports, pressure specs, and wiring info so the machine goes back out clean on the first try.

What this manual helps you do

  • Diagnose hydraulic issues on the boom, outriggers, and steering, then pressure-test and verify repairs
  • Check, set, and verify hydrostatic and drive system parameters after replacing pumps, motors, or hoses
  • Follow step-by-step teardown and reassembly of major components like axles, cylinders, and the boom head
  • Trace and troubleshoot electrical faults using wiring diagrams for lights, safety interlocks, and controls
  • Adjust and replace wear items, then confirm settings during 50/250/500-hour services so the machine stays rental-ready

Who this is for

This manual is for anyone maintaining or repairing a Bobcat TL358 VersaHANDLER TTC in the serial range B3GJ11001 to B3GJ99999, whether you're a small contractor, rental fleet shop, or owner-operator. If you only need basic operating instructions or safety info, you want the operator's handbook instead, not this workshop manual.

FAQ

Q: Is this a searchable PDF with readable wiring diagrams?

A: Yes, these manuals are normally provided as searchable PDFs, and the wiring diagrams are laid out so you can zoom in and read pin numbers and wire colors.

Q: How do I know if it covers my exact machine?

A: Check your Bobcat serial plate. If the number falls between B3GJ11001 and B3GJ99999, this is the right service manual family.

Q: I'm just doing routine maintenance, is this overkill?

A: For simple fluid and filter changes it's more than you strictly need, but it's the right document if you ever plan to diagnose faults or open up components.

Bottom line: If your TL358 TTC serial number falls in that B3GJ range and you're doing your own diagnostics or repairs, this is the correct service manual to buy.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
      • Safe Operation Is The Operator’s Responsibility
      • Safe Operation Needs A Qualified Operator
      • Avoid Silica Dust
      • Dismantling And Disposal
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Welding And Grinding
      • Fire Extinguishers
    • SERIAL NUMBER LOCATION
      • Telescopic Handler Serial Number
      • Engine Serial Number
      • Diesel Oxidation Catalytic Converter Serial Number
      • Other Serial Numbers
    • DELIVERY REPORT
    • BOBCAT TELESCOPIC HANDLER IDENTIFICATION
  • SAFETY AND MAINTENANCE
    • LIFTING AND BLOCKING THE TELESCOPIC HANDLER
      • Procedure
    • OPERATOR CAB
      • Description
      • Cab Door
      • Cab Door Window
      • Rear Cab Window
      • Cab Light
    • TRANSPORTING THE TELESCOPIC HANDLER ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TOWING THE TELESCOPIC HANDLER
      • Procedure
    • SERVICE SCHEDULE
      • Maintenance Intervals
    • AIR CLEANER SERVICE
      • Replacing Filter Elements
    • ENGINE COOLING SYSTEM
      • Cleaning
      • Checking Level
      • Removing And Replacing The Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Primary Fuel Filter (Pre-Filter)
      • Secondary Fuel Filter
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC / HYDROSTATIC SYSTEM
      • Checking And Adding Fluid
      • Hydraulic / Hydrostatic Fluid Chart
      • Removing And Replacing Hydraulic Fluid
      • Removing And Replacing Hydraulic / Hydrostatic Filters
      • Fill / Breather Cap
    • AXLES (FRONT AND REAR)
      • Checking And Adding Oil (Planetary Carrier)
      • Removing And Replacing Oil (Planetary Carrier)
      • Checking And Adding Oil (Rear Differential)
      • Removing And Replacing Oil (Rear Differential)
      • Checking And Adding Oil (Front Differential)
      • Removing And Replacing Oil (Front Differential)
      • Checking And Adding Oil (Reduction Box)
      • Removing And Replacing Oil (Reduction Box)
    • LUBRICATING THE TELESCOPIC HANDLER
      • Lubrication Locations
    • ATTACHMENT CARRIER
      • Inspection And Maintenance
    • TIRE MAINTENANCE
      • Wheel Nuts
      • Rotating
      • Wheel Replacement
      • Mounting
      • Pressure
    • APPROVED BOOM STOP
      • Installing The Approved Boom Stop
      • Removing The Approved Boom Stop
    • ENGINE COVER
      • Opening And Closing
    • STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER
      • Procedure
    • EMERGENCY EXIT
      • Rear Window
    • TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE
      • Storage
      • Return To Service
    • LIFTING THE TELESCOPIC HANDLER
      • Procedure
    • REMOTE START TOOL (SERVICE TOOL) KIT – MEL1563
      • Remote Start Tool – MEL1563
      • Service Tool Harness Control – MEL1565
      • Service Tool Harness Communicator – MEL1566
    • REMOTE START TOOL (SERVICE TOOL) KIT – 7217666
      • Remote Start Tool (Service Tool) – 7022042
      • Telescopic Handler Service Tool Harness – 6689747
      • Computer Service Tool Harness – 6689746
      • Remote Start Procedure
  • HYDRAULIC SYSTEM
    • HYDRAULIC SCHEMATICS
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting Chart
      • Tightening Procedures
    • LIFT CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SELF LEVELING CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • EXTENSION CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • TILT CYLINDER
      • Removal And Installation
    • STEERING CYLINDER (FRONT / REAR)
      • Removal
      • Installation
      • Disassembly
      • Assembly
    • PARKING BRAKE
      • Valve Removal And Installation
    • ACCUMULATORS
      • Service Brake Accumulator Removal And Installation
      • Boom Suspension Valve Accumulators Removal And Installation
    • BRAKE VALVE
      • Removal And Installation
    • GEAR PUMP
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • FAN MOTOR
      • Removal And Installation
      • Parts Identification (Single Speed Version) (Standard)
      • Disassembly And Assembly (Single Speed Version) (Standard)
      • Parts Identification (Variable Speed Version) (Optional)
      • Disassembly And Assembly (Variable Speed Version) (Optional)
    • HYDRAULIC FLUID RESERVOIR
      • Removal And Installation
    • STEERING VALVE
      • Removal And Installation
    • HYDRAULIC CONTROL VALVE
      • Troubleshooting Chart (Solenoid Valves)
      • Valve Section Troubleshooting
      • Troubleshooting Chart (Control Valve)
      • Removal And Installation
      • Parts Identification
      • Section Removal
      • Section Disassembly And Assembly
      • Inlet-Outlet Valve Section Disassembly And Assembly
      • End Housing Disassembly And Assembly
    • PORT RELIEF VALVES
      • Removal And Installation
  • HYDROSTATIC SYSTEM
    • HYDROSTATIC SYSTEM INFORMATION
      • Troubleshooting Chart
    • OIL COOLER
      • Description
    • HYDROSTATIC DRIVE MOTOR
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Inspection
      • Assembly
    • HYDROSTATIC PUMP
      • Calibration
      • Removal And Installation
      • Parts Identification
      • Shaft Disassembly
      • Relief Valves Disassembly And Assembly
      • Charge Pump Disassembly
      • Piston Pump Disassembly
      • Solenoid Block Disassembly
      • Inspection
      • Piston Pump Assembly
      • Charge Pump Assembly
      • Solenoid Block Assembly
      • Shaft Assembly
  • DRIVE SYSTEM
    • DRIVE SYSTEM TROUBLESHOOTING
      • Chart
    • AXLE AND DIFFERENTIAL (FRONT)
      • Description
      • Planetary Carrier, Wheel Hub And Drive Axle Parts Identification
      • Planetary Carrier Disassembly
      • Wheel Hub Disassembly
      • Drive Axle Disassembly
      • Steering Knuckle Parts Identification
      • Steering Knuckle Disassembly
      • Brake Group Parts Identification
      • Brake Group Disassembly
      • Differential Parts Identification
      • Differential Disassembly
      • Pinion Group Parts Identification
      • Pinion Group Disassembly
      • Pinion Group Assembly
      • Differential Assembly
      • Brake Group Assembly
      • Axle Housing / Drive Axle Assembly
      • Steering Knuckle Assembly
      • Wheel Hub Assembly
      • Planetary Carrier Assembly
      • Special Tools
    • AXLE AND DIFFERENTIAL (REAR)
      • Description
      • Planetary Carrier, Wheel Hub And Drive Axle Parts Identification
      • Planetary Carrier Disassembly
      • Wheel Hub Disassembly
      • Steering Knuckle Parts Identification
      • Steering Knuckle Disassembly
      • Axle Housing / Drive Axle Disassembly
      • Differential And Pinion Group Parts Identification
      • Pinion Group Disassembly
      • Pinion Group Assembly
      • Differential Assembly
      • Steering Knuckle Assembly
      • Planetary Carrier Assembly
      • Special Tools
    • FRONT AXLE
      • Removal And Installation
    • AXLE TOE-IN
      • Adjustment
    • PARKING BRAKE
      • Parking Brake Removal, Disassembly And Assembly
    • STEERING ANGLE ADJUSTMENT
      • Adjustment
    • DRIVESHAFT
      • Removal And Installation
    • SERVICE BRAKE
      • Description
      • Bleeding The Brake Circuit
    • REAR AXLE
      • Removal And Installation
    • REDUCTION BOX
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
      • Special Tools
  • MAINFRAME
    • OPERATOR CAB
      • Removal And Installation
    • OPERATOR SEAT
      • Removal And Installation
    • BOOM ASSEMBLY
      • Removal And Installation
    • BOOM TRAY
      • Removal And Installation
      • Upper Tubeline Removal
      • Upper Tubeline Installation
      • Tubeline Tray Disassembly
      • Tubeline Tray Assembly
    • INNER BOOM
      • Removal
      • Installation
    • WEAR PADS (FRONT)
      • Removal
      • Installation
    • WEAR PADS (REAR)
      • Removal
      • Installation
    • ENGINE COVER
      • Gas Cylinder Removal And Installation
      • Removal And Installation
    • FUEL TANK
      • Removal And Installation
    • ATTACHMENT CARRIER (QUICK-TACH)
      • Removal And Installation
    • COUNTERWEIGHT
      • Removal And Installation
    • FENDER
      • Removal And Installation
    • STEERING COLUMN COVER
      • Removal And Installation
    • DASH COVER
      • Removal And Installation
    • JOYSTICK PANEL
      • Removal And Installation
  • ELECTRICAL SYSTEM AND ANALYSIS
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Troubleshooting Chart
      • Description
      • Fuses And Relay Location / Identification
    • BATTERY
      • Removal And Installation
      • Using A Booster Battery (Jump Starting)
    • ALTERNATOR
      • Removal And Installation
      • Belt Adjustment
      • Belt Checking
      • Belt Replacement
    • STARTER
      • Testing
      • Removal And Installation
    • LIGHTS
      • Rear Light Removal And Installation
      • Rear Light Bulb Replacement
      • Front Light Removal And Installation
      • Front Light Bulb Replacement
    • SIGNAL LEVER
      • Removal And Installation
    • DISPLAY
      • Removal And Installation
    • INSTRUMENT PANEL
      • Removal And Installation
    • BOOM ANGLE SENSOR
      • Removal And Installation
      • Calibration
    • FRONT WIPER MOTOR
      • Removal And Installation
    • TOP WIPER MOTOR
      • Removal And Installation
    • REAR WIPER MOTOR
      • Removal And Installation
    • PEDAL ASSEMBLY
      • Removal And Installation
    • INCHING SENSOR
      • Removal And Installation
      • Calibration
    • SERVICE PC (LAPTOP COMPUTER)
      • Connecting Remote Start Tool (Service Tool) – MEL1563
      • Connecting Remote Start Tool (Service Tool) – 7217666
    • FUEL LEVEL SENDER
      • Removal And Installation
    • JOYSTICK
      • Removal And Installation
    • LLMI / LLMC SYSTEM
      • System Calibration
      • Calibration Test
      • System Failure Reports
      • System Components Identification
      • LLMS Removal
      • LLMS Installation
      • LLMC Removal And Installation
    • TRAVEL DIRECTION LEVER
      • Removal And Installation
    • CONTROLLERS
      • Description
      • Gateway Controller
      • Drive Controller
      • Workgroup Controller
      • Display Controller
      • LLMI Controller
      • LLMC Controller
      • Engine Controller
  • ENGINE SERVICE
    • ENGINE
      • Removal And Installation
    • ENGINE AND HYDROSTAT ASSEMBLY
      • Removal And Installation
    • ENGINE SPEED CONTROL
      • Removal And Installation
    • MUFFLER
      • Removal And Installation
    • AIR CLEANER
      • Housing Removal And Installation
    • ENGINE COOLING SYSTEM
      • Oil Cooler / Intercooler / Radiator Removal And Installation
      • Cooling System Check
      • Cooling System Inspection
      • Expansion Tank Removal And Installation
  • HEATING, VENTILATION, AIR CONDITIONING (HVAC)
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • Chart
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Cab Filter
      • Belt Adjustment
      • Belt Replacement
      • Cleaning The Condenser
      • Air Conditioning Lubrication
      • Air Conditioning Service Chart
    • A/C SYSTEM TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Does Not Operate At All, Or Operates Improperly
      • Gauge Pressure Related Troubleshooting
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
      • Electrical System
    • SYSTEM CHARGING AND RECLAMATION
      • Reclamation And Charging With Recovery / Charging Unit
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
      • Clutch Disassembly And Assembly
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER
      • Removal And Installation
    • PRESSURE SWITCH
      • Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Description
      • Removal And Installation
    • EXPANSION VALVE
      • Removal And Installation
  • SPECIFICATIONS
    • TL358(D)(H) TELESCOPIC HANDLER SPECIFICATIONS
      • Machine Dimensions For Models TL358D
      • Machine Dimensions For Models TL358H
      • Performance
      • Weights
      • Engine
      • Controls
      • Drive System
      • Traction
      • Steering
      • Brakes
      • Fluid Capacities
      • Hydraulic System
      • Electrical System
      • Temperature Range
      • Altitude
      • Instrument Panel
      • Environmental
      • Visibility Diagrams For Models TL358D – 20” Wheels
      • Visibility Diagrams For Models TL358D – 24” Wheels
      • Visibility Diagrams For Models TL358H – 20” Wheels
      • Visibility Diagrams For Models TL358H – 24” Wheels
    • TL358(D)(H)CW TELESCOPIC HANDLER SPECIFICATIONS
      • Machine Dimensions For Models TL358DCW
      • Machine Dimensions For Models TL358HCW
      • Performance
      • Weights
      • Engine
      • Controls
      • Drive System
      • Traction
      • Steering
      • Brakes
      • Fluid Capacities
      • Hydraulic System
      • Electrical System
      • Temperature Range
      • Altitude
      • Instrument Panel
      • Environmental
      • Visibility Diagrams For Models TL358DCW – 20” Wheels
      • Visibility Diagrams For Models TL358DCW – 24” Wheels
      • Visibility Diagrams For Models TL358HCW – 20” Wheels
      • Visibility Diagrams For Models TL358HCW – 24” Wheels
    • MACHINE TORQUE SPECIFICATIONS
      • Axle
      • Boom
      • Reduction Box
      • Drive Motor
      • Engine
      • Hydraulic Pump
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque for General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • O-ring Face Seal Connection
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • O-ring Flare Fitting
      • Port Seal Fitting
    • HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Remote Start Tools
      • Hydraulic Tools
      • Drive Tools
      • Electrical Tools
      • Engine Tools
      • HVAC Tools
  • ALPHABETICAL INDEX

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