Description

BT CBD-G 15, 18, 20 Electric Forklift Master Service Manual

BT CBD-G 15, 18, 20 Electric Forklift Index:

DATA SHEET………………………………………………………………………………………… p. 6
OPERATOR’S SEAT ……………………………………………………………………………… p. 8
Pedals ………………………………………………………………………………………………… p. 8
Drive direction lever ………………………………………………………………………………. p. 8
Balanced pedal system …………………………………………………………………………. p. 8
Dashboard …………………………………………………………………………………………. p. 9
Dashboard indicator ……………………………………………………………………………… p. 10
Parking switch………………………………………………………………………………………………… p. 11
Lever unit……………………………………………………………………………………………………….. p. 12
Load plates …………………………………………………………………………………………. p. 12
Identification plate …………………………………………………………………………………. p. 12
LIFTING ACCELERATOR DEVICE …………………………………………………………. p. 13
ENGINE FEATURES ……………………………………………………………………………… p. 14
Topping up with coolant …………………………………………………………………………………… p. 15
Air filter …………………………………………………………………………………………………………… p. 16
Cylone prefilter ……………………………………………………………………………………………….. p. 16
Engine running-in ……………………………………………………………………………………………. p. 16
HYDROSTATIC TRANSMISSION ……………………………………………………………. p. 17
Example of circuit hydraulic transmission ………………………………………………….. p. 18
Operative description of the variable capacity pump …………………………………… p. 19
Description of the main functions …………………………………………………………………….. p. 20
Hydraulic diagram …………………………………………………………………………………………… p. 21
ADJUSTMENTS VALUE ………………………………………………………………………… p. 24
Hydromatik transmission ………………………………………………………………………………. p. 25
Starting point ……………………………………………………………………………………….. p. 26
Engine R.P.M. under load ………………………………………………………………………. p. 27
Release braking …………………………………………………………………………………… p. 28
Cut-off valve ………………………………………………………………………………………… p. 29
TRACTION,BRAKE/INCHING AND LIFTING DEVICE……………………………….. p. 30
Mechanic control version(CONTINENTAL) ………………………………………………… p. 31
Hydraulic control version(KUBOTA) …………………………………………………………. p. 32
Adjasting the hydraulic accelerator……………………………… …………………………………. p. 33
Adjusting the accelerator pedal ………………………………………………………………………. p. 34
Hoisting hydraulic accelerator …………………………………………………………………………. p. 35
RADIAL HYDRAULIC MOTORS ……………………………………………………………… p. 36
HYDROSTATIC TRANSMISSION OIL/FILTERS………………………………………… p. 38
HYDROSTATIC TRANSMISSION TROUBLE SHOOTING………………………….. p. 40
Towing the truck ……………………………………………………………………………………. p. 39
page. 5
1,5 – 1,8 – 2,0 t INTERNAL SERVICE MANUAL
COMBUSTION
BRAKES …………………………………………………………………………………………………………. p. 41
Diagram of the brake system …………………………………………………………………………. p. 41
Brake control …………………………………………………………………………………………………. p. 42
Brake unlocking …………………………………………………………………………………………….. p. 42
ELECTRIC SYSTEM ……………………………………………………………………………………….. p. 43
Battery …………………………………………………………………………………………………………… p. 43
Electric components ………………………………………………………………………………………. p. 44
Electrical diagram(CONTINENTAL/KUBOTA……………………………………………………. p. 45
STEERING CONTROL …………………………………………………………………………… p. 47
Power steering hydraluic control ……………………………………………………………… p. 48
Steering axle ………………………………………………………………………………………………….. p. 49
Bearing adjastment ………………………………………………………………………………………… p. 50
CONTROL VALVES …………………………………………………………………………………….. … p. 51
Control valves diagram …………………………………………………………………………………… p. 51
MAST GROUP …………………………………………………………………………………………………. p. 53
Duplex mast ………………………………………………………………………………………… p. 54
Triplex mast …………………………………………………………………………………………. p. 55
Description of the cylinder components …………………………………………………………… p. 56
Cylinder checking methods …………………………………………………………………….. p. 57
Lubrification of lifting equipment ……………………………………………………………………… p. 58
Mast chains …………………………………………………………………………………………. p. 60
Forks ………………………………………………………………………………………………….. p. 61
LIFTING OF THE TRUCK ……………………………………………………………………………….. p. 62
L.P.G. SYSTEM ……………………………………………………………………………………… p. 63
LPG bottle ……………………………………………………………………………………………………… p. 66
INITIAL TIMING ADJUSTMENT ………………………………………………………………. p. 67
OIL- GREASE – COOLANT……………………………………………………………………… p. 68
MAINTENANCE TIMES TABLE ………………………………………………………………. p. 69

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